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Preparation and properties of metakaolin-based porous geopolymer formed with sodium perborate 过硼酸钠改性偏高岭土基多孔地质聚合物的制备与性能
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2088755
Sasijuta Wattanarach, S. Supothina, P. Thavorniti
ABSTRACT This work aimed to study the use of sodium perborate as a foaming agent in the production of porous metakaolin-based geopolymer. The influence of sodium perborate foaming agent on physical properties, mechanical properties, and thermal conductivity was focused. The results revealed that the porosity and pore size increased with an increment of the additions of sodium perborate from 0.5 to 2.0 wt.%. The obtained porous geopolymers showed compressive strength of 5–6 MPa and thermal conductivity in the range of 0.22–0.32 W/mK. The addition of sodium perborate produced porous geopolymer with acceptable compressive strength and thermal conductivity.
摘要本工作旨在研究过硼酸钠作为发泡剂在多孔偏高岭土基地质聚合物生产中的应用。重点研究了过硼酸钠发泡剂对泡沫材料物理性能、力学性能和导热性能的影响。结果表明,随着过硼酸钠添加量从0.5 wt.%增加到2.0 wt.%,多孔地质聚合物的孔隙率和孔径都会增加。所得多孔地质聚合物抗压强度为5–6 MPa,热导率在0.22–0.32 W/mK范围内。过硼酸钠的加入产生了具有可接受的抗压强度和导热性的多孔地质聚合物。
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引用次数: 3
Evolution of crystals in SiO2-Fe2O3-Al2O3 system ceramics derived from copper slag 铜渣制备的SiO2-Fe2O3-Al2O3系陶瓷的结晶演化
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2083476
Anji Lin, Yu Li, Weitao Tang
ABSTRACT Copper slag is a kind of huge metallurgical residue with fayalite as the main phase. Due to the oxidation of fayalite to quartz and hematite during sintering process, quartz became the main phase of ceramics when it contained large proportion of copper slag. The internal stress in the ceramic formed due to the change of α to β increases the potential risk of cracks in the quartz cooling process. In this paper, in order to reduce the precipitation of quartz phase, natural diopside rich in CaO and MgO was introduced into the copper slag-based ceramics. A batch of ceramics were prepared with 50 wt.% copper slag and 5 ~ 25 wt.% diopside as raw materials at different sintering temperatures. Evolution of crystals and densification process for the ceramics were investigated through physical property tests, including XRF, XRD, SEM, EDS and FACTSAGE calculation. The results indicated that fayalite particles derived from the slag formed a core-shell structure during the oxidation process, with the inner core dominated by silica and the outer shell enriched by iron oxide. It was observed that MgO and Fe2O3 reacted outside the shell to form mafic spinel (Fe, Mg) Fe2O4, which greatly promoted the reaction of Ca2+ with SiO2 in the core areas to form anorthite. As the amount of diopside increased, more mafic spinel and anorthite formed, while less quartz appeared. The addition of diopside to the ceramic body did not change its initial sintering temperature at 1170°C but significantly improved its bending strength from 35.8 MPa to 50.3 MPa with 5 ~ 20 wt.% addition of diopside, and more diopside would result in excessive flux and over firing.
铜渣是一种以辉铜矿为主要相的大型冶金废渣。在烧结过程中,由于辉铜矿被氧化为石英和赤铁矿,当石英中含有大量的铜渣时,石英成为陶瓷的主要相。由于α变为β而形成的陶瓷中的内应力增加了石英冷却过程中产生裂纹的潜在风险。为了减少石英相的析出,在铜渣基陶瓷中引入了富含CaO和MgO的天然透辉石。以50重量%的铜渣和5~25重量%的透辉石为原料,在不同的烧结温度下制备了一批陶瓷。通过物理性能测试,包括XRF、XRD、SEM、EDS和FACTSAGE计算,研究了陶瓷的结晶演化和致密化过程。结果表明,在氧化过程中,炉渣中的辉沸石颗粒形成了核壳结构,内核以二氧化硅为主,外壳以氧化铁富集。观察到MgO和Fe2O3在壳外反应形成镁铁质尖晶石(Fe,Mg)Fe2O4,这大大促进了Ca2+与核心区SiO2的反应形成钙长石。随着透辉石含量的增加,形成了更多的镁铁质尖晶石和钙长石,而出现的石英更少。在1170°C的初始烧结温度下,透辉石的加入并没有改变其初始烧结温度,但在加入5~20wt%透辉石的情况下,其弯曲强度从35.8MPa显著提高到50.3MPa,并且更多的透辉石会导致通量过大和过烧。
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引用次数: 0
The preparation of luminescent and reversible thermochromic Mn-doped Ca-Zn-Al-O inorganic materials 发光可逆热致变色mn掺杂Ca-Zn-Al-O无机材料的制备
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2094558
V. Loryuenyong, Pitsinee Juikatu, Pichanut Sirisukha, Ukrit Kumleing, A. Buasri
ABSTRACT In this research, we reported the thermochromic and luminescent behaviors of Ca14Zn6Al10-xMnxO35 (x = 0,0.5,1.0,1.5,2) garnet materials prepared by a high-temperature solid-state reaction method. Thermochromism of all samples showed gradual tunability of color with a change in temperature. However, the optimal thermochromic performance was observed for Ca14Zn6Al10-xMnxO35 samples with x = 1 and the sintering temperature of 1200°C. The resultant samples showed a reversible change in color from yellow to reddish yellow when heated to around 500°C. This was due to the changes in absorption bands of Mn4+ and Mn5+ in octahedral and tetrahedral sites, respectively. The materials also exhibited a deep red emission at around 710 nm. The existence of impurity phases was found to degrade the optical properties of the samples.
摘要在本研究中,我们报道了用高温固态反应方法制备的Ca14Zn6Al10-xMnxO35(x=0,0.5,1.0,1.5,2)石榴石材料的热致变色和发光行为。所有样品的热变色性都显示出随着温度的变化颜色的逐渐可调性。然而,对于x=1和烧结温度为1200°C的Ca14Zn6Al10-xMnxO35样品,观察到了最佳的热致变色性能。当加热到500°C左右时,所得样品显示出从黄色到红黄色的可逆颜色变化。这是由于Mn4+和Mn5+在八面体和四面体位置的吸收带分别发生了变化。这些材料在大约710nm处也表现出深红色发射。发现杂质相的存在会降低样品的光学性能。
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引用次数: 0
Improving the sintering performance and dielectric properties of thermally conductive low-temperature co-fired alumina by controlling the firing atmosphere 控制烧结气氛改善导热低温共烧氧化铝的烧结性能和介电性能
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2099514
Koichi Shigeno, Takumi Nagata, H. Fujimori
ABSTRACT Here, we focused on the firing atmosphere to promote low-temperature sintering and enhance the dielectric properties of low-temperature co-fired alumina (LTCA) containing 5 wt.% of CuO–TiO2–Nb2O5–Ag2O as the sintering aid. Controlling the oxygen partial pressure (pO2) to form Ag–Cu–Ti–Nb–O-based complex oxides and lowering the melting temperature of the sintering aid are necessary to improve the sinterability. Moreover, controlling the pO2 such that AgNbO3 disappears is important to improve the dielectric properties of LTCA. A dense sintered body with approximately 95% relative density was obtained by firing an LTCA sample for 2 h at a firing temperature of 900°C and pO2 of 0.02 atm, and its dielectric properties were measurable. The thermal conductivity of 17 W/mK was better than that of conventional low-temperature co-fired ceramics (2–7 W/mK). These results provide important guidelines for low-temperature sintering and producing LTCA with enhanced dielectric properties.
摘要在这里,我们重点研究了烧结气氛,以促进低温烧结,并提高含有5 wt.%CuO–TiO2–Nb2O5–Ag2O作为烧结助剂的低温共烧氧化铝(LTCA)的介电性能。控制氧分压(pO2)以形成Ag–Cu–Ti–Nb–O基复合氧化物并降低烧结助剂的熔融温度对于提高烧结性是必要的。此外,控制pO2使得AgNbO3消失对于改善LTCA的介电性能是重要的。通过在900°C的烧制温度和0.02atm的pO2下烧制LTCA样品2小时,获得了相对密度约为95%的致密烧结体,并且其介电性能是可测量的。17 W/mK的热导率优于传统低温共烧陶瓷(2–7 W/mK)。这些结果为低温烧结和生产具有增强介电性能的LTCA提供了重要的指导。
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引用次数: 0
Effect of aprotic solvent on characteristics of Al2O3 ceramic hollow fiber substrates prepared by phase inversion for hydrogen permeation applications 非质子溶剂对相转化法制备Al2O3陶瓷中空纤维基板性能的影响
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2104712
E. Magnone, Seung Hwan Lee, M. Shin, X. Zhuang, Jae Yeon Hwang, Jeong In Lee, J. Park
ABSTRACT The phase inversion procedure was used to prepare Al2O3 ceramic hollow fiber substrates (AlCHFS) utilizing the dimethyl sulfoxide (DMSO), N,N-dimethylacetamide (DMAC), and 1-methyl-2-pyrrolidone (NMP) aprotic solvents. Different aprotic solvent and non-solvent (water) interactions were used to calibrate different ceramic oxide substrates. AlCHFS with an asymmetrical structure consisting of a finger-like structure on the lumen side and a pore structure on the shell side was obtained using an aprotic solvent/non-solvent pair with a high total Hildebrand solubility (δt). As the aprotic strength was reduced, the finger-like structure on the shell sides became more prominent. Hydrogen permeation studies conducted between 350°C and 450°C reveal that the Pd-coated AlCHFS produced from DMAC aprotic solvent has the maximum hydrogen flux (~0.24 mol m−2 s−1). The activation energy for the thermally activated hydrogen transport process through the Pd-coated AlCHFSs is determined to be around 11.06–14.61 kJ mol−1 in the temperature range of 350°C to 450°C, and it increases linearly with increasing surface porosity of ceramic oxide substrate.
采用相转化法,以二甲亚砜(DMSO)、N,N-二甲基乙酰胺(DMAC)和1-甲基-2-吡咯烷酮(NMP)为非质子溶剂,制备了Al2O3陶瓷中空纤维衬底(AlCHFS)。不同的非质子溶剂和非溶剂(水)相互作用被用来校准不同的陶瓷氧化物衬底。采用非质子溶剂/非溶剂对,获得了具有高总希尔德布兰德溶解度(δt)的不对称结构AlCHFS,该结构由管腔侧的指状结构和壳侧的孔结构组成。随着非质子强度的降低,壳侧的指状结构变得更加突出。在350 ~ 450℃间进行的氢渗透实验表明,DMAC非质子溶剂制备的pd包被AlCHFS具有最大的氢通量(~0.24 mol m−2 s−1)。在350℃~ 450℃的温度范围内,钯包覆AlCHFSs热活化氢输运过程的活化能约为11.06 ~ 14.61 kJ mol−1,随着陶瓷氧化物衬底表面孔隙率的增加,活化能呈线性增加。
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引用次数: 1
Skewness: Important parameter to affect the dielectric properties of BaTiO3 偏斜度:影响BaTiO3介电性能的重要参数
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2097603
Jong-Chan Lim, Sang‐il Kim, Gyo-Hee Hong, Ji-Hyun Hwang, Heesun Yang, Kyu Hyoung Lee, Hyun-Sik Kim
ABSTRACT Recent electric vehicle multilayer ceramic capacitors (MLCCs) adopt submicron-sized solid-state synthesized BaTiO3 for dielectric layers for high reliability. Unlike BaTiO3 nanoparticles synthesized by the hydrothermal method, particle size distribution control becomes demanding with the solid-state synthesis. Here, BaTiO3 with 260 and 390 nm average particle sizes were synthesized using a solid-state method, and the dielectric properties of the samples sintered at 1100, 1150, and 1200°C were studied in terms of particle size distributions. Notably, BaTiO3 samples sintered with 260 nm particles with smaller grain sizes and lower tetragonality exhibited higher dielectric properties than those prepared with 390 nm particles. The reasons behind the high dielectric performance were found in the lower skewness of the 260 nm particles, which produced a higher density of the sintered sample. For electric vehicle MLCC BaTiO3, engineering their skewness is as important as controlling their grain size or tetragonality for high dielectric performance.
近年来,电动汽车多层陶瓷电容器(mlcc)采用亚微米尺寸的固态合成BaTiO3作为介电层,以提高可靠性。与水热法合成的BaTiO3纳米颗粒不同,固态合成的BaTiO3纳米颗粒对粒径分布的控制变得非常苛刻。本文采用固态法合成了平均粒径为260 nm和390 nm的BaTiO3,并从粒径分布的角度研究了1100、1150和1200℃烧结样品的介电性能。值得注意的是,260 nm颗粒烧结的BaTiO3样品具有更小的晶粒尺寸和更低的四方性,比390 nm颗粒烧结的BaTiO3样品具有更高的介电性能。高介电性能的原因在于260 nm颗粒的偏度较低,这使得烧结样品的密度更高。对于电动汽车MLCC BaTiO3来说,为了获得高介电性能,设计其偏度与控制其晶粒尺寸或正方性同样重要。
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引用次数: 1
Influence of ferric oxide content on performance of ferrosilicate glasses and glass fibers 氧化铁含量对硅铁玻璃及玻璃纤维性能的影响
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2088759
Qu Xiaoyan, Liu Jianan, Zhang Meimei, Zhu Chaofeng, Mao Xinlin
ABSTRACT The influence of ferric oxide content on the performance of melt-derived ferrimagnetic glass and glass fibers was investigated in this work. Ferrimagnetic glass fibers within ferrosilicate glass system were prepared by spinning method. The effect of ferric oxide content on the microstructure and mechanical properties of the glass fibers were examined. The X-ray diffraction analysis showed the presence of magnetite with spontaneous crystallization for all investigated samples. Transmission electron microscopy (TEM) analysis indicates that the size of magnetite is less than 30 nm in diameter. The surface microstructure, magnetic hysteresis circles, microwave absorption properties, Mössbauer spectra, thermal expansion performance, tensile properties, hardness, and elastic modulus of as-prepared samples were studied in detail.
研究了氧化铁含量对熔融衍生铁磁玻璃和玻璃纤维性能的影响。采用纺丝法制备了硅铁玻璃体系内的铁磁玻璃纤维。考察了氧化铁含量对玻璃纤维显微组织和力学性能的影响。x射线衍射分析表明,所有样品均存在自发结晶的磁铁矿。透射电镜(TEM)分析表明,该磁铁矿的直径小于30 nm。详细研究了制备样品的表面微观结构、磁滞回圈、微波吸收性能、Mössbauer光谱、热膨胀性能、拉伸性能、硬度和弹性模量。
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引用次数: 0
Interfacial engineering of ZrO2 metal-insulator-metal capacitor using Al2O3/TiO2 buffer layer for improved leakage properties 利用Al2O3/TiO2缓冲层改善ZrO2金属-绝缘体-金属电容器泄漏性能的界面工程
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2101216
Heecheol Shin, Hyobin Choi, Jaeseong Lim, Wan-Chia Lee, K. Mohit, Younsoo Kim, H. Jung, Hanjin Lim, H. Seo
ABSTRACT The continuous scale-down of dynamic random-access memory (DRAM) requires shrinkage of high aspect ratio metal-insulator-metal (MIM) capacitance along with the successful suppression of its leakage current to maintain desired levels of charge storage and retention. As the dimensions of stacked insulating dielectric and metal electrodes in the MIM capacitor are currently <10 nm, interfacial mixing has a large impact on the reliability of the capacitor. This is because defects and secondary interface oxides significantly alter the physicochemical properties of MIM capacitors. The methodology required to characterize ultrathin interfaces in relation to the performance of MIM devices is highly challenging due to its physical and chemical complexities of interface between dielectric and electrode. In this study, a ZrO2-based dielectric film and its interface (with an ultrathin TiO2/Al2O3 buffer layer) are analyzed using angle-resolved X-ray photoelectron spectroscopy (ARXPS), spectroscopic ellipsometry (SE), and temperature dependent I–V analysis for a DRAM MIM capacitor. The composite dielectric layer included either Al2O3 on the bottom or Al2O3/TiO2 between the TiN electrode and ZrO2. This study suggests an effective metrology approach to characterize ultrathin MIM capacitors and the important role of interfacial stabilization using a buffer layer for the effective control of leakage current.
摘要动态随机存取存储器(DRAM)的连续缩减需要收缩高纵横比金属-绝缘体-金属(MIM)电容,同时成功抑制其漏电流,以保持所需的电荷存储和保持水平。由于MIM电容器中堆叠的绝缘电介质和金属电极的尺寸目前<10nm,界面混合对电容器的可靠性有很大影响。这是因为缺陷和二次界面氧化物显著改变了MIM电容器的物理化学性质。由于电介质和电极之间界面的物理和化学复杂性,表征与MIM器件性能相关的超薄界面所需的方法极具挑战性。在本研究中,使用角分辨X射线光电子能谱(ARXPS)、光谱椭圆偏振仪(SE)和DRAM MIM电容器的温度相关I–V分析,分析了ZrO2基介电膜及其界面(具有超薄TiO2/Al2O3缓冲层)。复合电介质层包括底部上的Al2O3或TiN电极和ZrO2之间的Al2O3/TiO2。这项研究提出了一种有效的计量方法来表征超薄MIM电容器,以及使用缓冲层进行界面稳定对有效控制漏电流的重要作用。
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引用次数: 3
Corrosion resistance mechanism of postmortem corundum-mullite refractories used in hot stoves 热炉具用高温刚玉-莫来石耐火材料的耐腐蚀机理
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2096337
Xiu-hua Zhang, Yong Li, Z. Tian, Yang Sun, Chengfei Ma, Q. Zheng
ABSTRACT Alkali attack of aluminosilicate refractories has been a long-term problem in the industry. In this paper, XRD, SEM, and CT scanning methods were used to analyze the phase and structure characteristics of postmortem corundum-mullite refractory used in hot stoves for more than 10 years, and the anti-corrosion mechanism of the refractory was explored. Results show that the corundum-mullite refractory after long-term corrosion by hot stove gas maintains excellent physical properties, and its cold compressive strength can still reach 92.7 MPa. The mullite network formed by the interpenetration of short columnar mullite endows the corundum-mullite refractory with excellent resistance to gas corrosion: Under the working conditions of the hot stoves, mullite network plays a role in dispersing impurities in refractory, so that the CaO entrained in hot stove gas can be transformed into high melting point CAS2 instead of low melting point phase with high Ca content in the working layer of refractory; CAS2 has good resistance to alkaline gases such as K2O(g) and Na2O(g), and the blocking of pores in the working layer of refractory by CAS2 finally makes the refractory free from the corrosion of hot stove gas.
铝硅酸盐耐火材料的碱侵蚀一直是工业上长期存在的问题。本文采用XRD、SEM、CT扫描等方法,对热风炉中使用10余年的焙烤刚玉莫来石耐火材料的物相及结构特征进行了分析,并探讨了该耐火材料的防腐机理。结果表明:经热炉煤气长期腐蚀后的刚玉莫来石耐火材料保持了优异的物理性能,其冷抗压强度仍可达到92.7 MPa。短柱莫来石互渗形成的莫来石网络使刚玉-莫来石耐火材料具有优异的抗气体腐蚀性能:在热炉工况下,莫来石网络起到分散耐火材料中杂质的作用,使热炉气中夹带的CaO在耐火材料工作层中转化为高熔点CAS2,而不是高Ca含量的低熔点相;CAS2对K2O(g)、Na2O(g)等碱性气体具有良好的耐腐蚀性,CAS2对耐火材料工作层孔隙的堵塞最终使耐火材料免受热风炉气体的腐蚀。
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引用次数: 0
Impact of melt flow on the process of glass melting 熔体流动对玻璃熔融过程的影响
IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2022-07-03 DOI: 10.1080/21870764.2022.2099102
Petra Cincibusová, Marcela Jebavá, Vladislava Tonarová, L. Němec
ABSTRACT The glass melting process was mathematically modeled in the designed space to establish the controlled melt flow and study its effect on the process character and melting performance. The conversion region of the space with combined heating was intended for batch conversion, and the homogenization region heated by the longitudinal energy barrier guaranteed bubble removal and sand dissolution. The theoretical background was formulated to define the melt flow conditions in a space with batch blanket. High batch conversion rates were acquired under conditions of structured heating, and the values increased almost linearly with the growing fraction of combustion heat delivered in the space conversion region. The increased fraction of total heat in the conversion region and cooling effect of the flue gases adjusted the effective helical flow in the space homogenization region, increased the space utilization and, consequently, the melting performance. The effects of energy distribution and position of the batch borderline on the sand dissolution and bubble removal kinetics were clarified, and the competence of modeling results for advanced melting was discussed.
摘要在设计的空间内对玻璃熔融过程进行数学建模,以建立受控的熔体流动,并研究其对工艺特性和熔融性能的影响。具有组合加热的空间的转化区域用于分批转化,而通过纵向能垒加热的均化区域保证了气泡的去除和砂的溶解。理论背景被公式化以定义具有间歇覆盖层的空间中的熔体流动条件。在结构化加热条件下获得了高的分批转化率,并且该值几乎随着在空间转化区域中输送的燃烧热份额的增加而线性增加。转化区域中总热量的增加部分和烟道气的冷却效果调节了空间均匀化区域中的有效螺旋流,提高了空间利用率,从而提高了熔化性能。阐明了能量分布和批次边界位置对砂溶解和气泡去除动力学的影响,并讨论了模拟结果对先进熔融的能力。
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引用次数: 0
期刊
Journal of Asian Ceramic Societies
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