The axial compressive behavior of concrete-filled plastic-lined steel tubular (CFPLST) joints is investigated through experimental investigation and finite element analysis. Seven T-joints were tested under monotonic axial compression applied to the circular hollow-section web, while the chord was simply supported. The experimental program systematically investigated the effects of key parameters, including the web-to-chord diameter ratio β (0.36–0.69), concrete strength fcu (30 MPa and 85 MPa), fillet-weld leg size hw (3–7 mm) and casting sequence (pre- vs post-welding). All specimens failed by local buckling of the web near the saddle; neither chord punching-shear, weld rupture nor concrete crushing was observed. The chord ovalization remained below 1% and the polyethylene liner stayed intact, confirming that the compressive capacity is governed by web instability rather than by chord strength. A parallel finite element analysis (FEA) model, validated with test data, was used to extend the parametric space to 120 analyses. The numerical study showed that β is the dominant factor influencing the ultimate load, whereas fcu, hw and the plastic-layer thickness have minor influence. Finally, a mechanics-based design equation is proposed that predicts the axial compressive capacity of CFPLST T-joints within ±5% of both experimental and FEA results, providing a simple and reliable tool for practical design and direct application in SSC-filled truss structures.
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