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Corrosion Behavior of an Anti-Icing Coating on an Aluminum Alloy: An Experimental and Numerical Study 铝合金防冰涂层的腐蚀行为:实验与数值研究
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-07-01 DOI: 10.1115/1.4049589
Wei Zhang, S. Lv, Yijing Lv, Xiaosheng Gao, T. Srivatsan
In this paper, a coating–substrate interfacial corrosion test method was developed to simulate and study the failure processes occurring at the coating interface as a direct consequence of environment-induced degradation or corrosion. It was found that the corrosion-induced failure rate of the coating–substrate interface upon exposure to an aggressive corrosive medium was high. Microscopic pits tend to appear at the interface of the coating and the substrate. The permeation channel at the coating interface did cause the corrosive medium, primarily the chloride ions, to gradually diffuse from the sides of the sample to the inner surface of the interface thereby enabling the initiation and continued progression of “local” corrosion. The process for failure due essentially to corrosion of the coating was established, while ensuring to include the infiltration phase, the presence of “local” corrosion phases, expansion, if any, due to corrosion, and eventually culminating in failure. Based on the experimental results, a finite element simulation of the “local” corrosion occurring at the coating interface was executed. The results revealed the microscopic pits at the interface to progressively increase the “local” stress concentration on the surface of the substrate but were found to have little influence on overall stress distribution in the coating. It was also found the shape of the etch pit had an effect on failure expansion under the influence of stress. The numerical method can be used to predict structural failure caused by corrosion pits at the interface of the coating–substrate system in an aggressive environment.
本文提出了一种涂层-基体界面腐蚀试验方法,用于模拟和研究涂层界面在环境降解或腐蚀的直接后果下的失效过程。结果表明,暴露在强腐蚀性介质中,涂层-基体界面的腐蚀失效率很高。微观凹坑往往出现在涂层和基体的界面上。涂层界面处的渗透通道确实使腐蚀介质,主要是氯离子,逐渐从样品的侧面扩散到界面的内表面,从而使“局部”腐蚀的开始和持续发展成为可能。建立了主要由于涂层腐蚀而导致的失效过程,同时确保包括渗透阶段,“局部”腐蚀阶段的存在,由于腐蚀而产生的膨胀,以及最终的失效。基于实验结果,对涂层界面发生的“局部”腐蚀进行了有限元模拟。结果表明,界面处的微观凹坑逐渐增加了基体表面的“局部”应力集中,但对涂层内的整体应力分布影响不大。在应力作用下,腐蚀坑的形状对破坏扩展也有影响。该数值方法可用于预测腐蚀环境下涂层-基体界面处的腐蚀坑引起的结构破坏。
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引用次数: 0
Mechanical Properties of Additively Manufactured Periodic Cellular Structures and Design Variations 增材制造周期细胞结构的力学性能和设计变化
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-20 DOI: 10.1115/1.4050939
Derek G. Spear, A. Palazotto, R. Kemnitz
Advances in manufacturing technologies have led to the development of a new approach to material selection, in which architectured designs can be created to achieve a specific mechanical objective. Cellular lattice structures have been at the forefront of this movement due to the ability to tailor their mechanical response through tuning of the topology, surface thickness, cell size, and cell density. In this work, the mechanical properties of additively manufactured periodic cellular lattices are evaluated and compared, primarily through the topology and surface thickness parameters. The evaluated lattices were based upon triply periodic minimal surfaces (TPMS), including novel variations on the base TPMS designs, which have not been tested previously. These lattices were fabricated out of Inconel 718 (IN718) through the selective laser melting (SLM) process. Specimens were tested under uniaxial compression, and the resultant mechanical properties were determined. Further discussion of the fabrication quality and deformation behavior of the lattices is provided. Results of this work indicate that the Diamond TPMS lattice has superior mechanical properties to the other lattices tested. Additionally, with the exception of the primitive TPMS lattice, the base TPMS designs exhibited superior mechanical performance to their derivative lattice designs.
制造技术的进步导致了材料选择新方法的发展,在这种方法中,可以创建建筑设计来实现特定的机械目标。由于能够通过调整拓扑结构、表面厚度、细胞大小和细胞密度来调整其机械响应,细胞晶格结构一直处于这一运动的前沿。在这项工作中,主要通过拓扑结构和表面厚度参数来评估和比较增材制造的周期细胞晶格的力学性能。评估的晶格是基于三周期最小表面(TPMS),包括在基础TPMS设计上的新变化,这些设计以前没有经过测试。这些晶格是由Inconel 718 (IN718)通过选择性激光熔化(SLM)工艺制成的。试样在单轴压缩下进行了测试,并确定了由此产生的力学性能。进一步讨论了晶格的制造质量和变形行为。结果表明,金刚石TPMS晶格具有较好的力学性能。此外,除了原始TPMS晶格外,基本TPMS设计表现出优于其衍生晶格设计的力学性能。
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引用次数: 7
Dynamic Out-of-Plane Compressive Failure Mechanism of Carbon/Carbon Composite: Strain Rate Effect on the Defect Propagation and Microstructure Failure 碳/碳复合材料动态面外压缩破坏机制:应变速率对缺陷扩展和微观组织破坏的影响
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-18 DOI: 10.1115/1.4050889
G. Fei, Q. Fei, Yanbin Li, N. Gupta
Out-of-plane compression experiments with the strain rate from 0.0001/s to 1000/s are performed on a three-dimensional (3D) fine weave-pierced Carbon/Carbon (C/C) composite using a universal testing machine, a high-speed testing machine, and a split Hopkinson pressure bar (SHPB). The compressive failure mechanism of the composite is analyzed by a multi-scale analysis method, which ranges from micro-scale defect propagation, through meso-scale microstructure failure, to macro-scale material failure. In order to predict the out-of-plane compressive properties of 3D fine weave-pierced C/C composite at different strain rates, a strain-rate-dependent compressive constitutive model is proposed. The results show that the out-of-plane compressive behavior of the 3D fine weave-pierced C/C composite is sensitive to strain rate. With increasing the strain rate, the initial compressive modulus, the maximum stress, and the strain at the maximum stress increase. The difference in mechanical behavior between quasi-static and high strain rate compression is owing to the strain rate effect on the defect propagation of the 3D fine weave-pierced C/C composite. The proposed constitutive model matches well with the experimental data.
采用万能试验机、高速试验机和分离式霍普金森压杆(SHPB)对三维(3D)细编织穿孔碳/碳(C/C)复合材料进行应变速率为0.0001/s ~ 1000/s的面外压缩实验。采用多尺度分析方法对复合材料的压缩破坏机制进行了分析,从微观尺度的缺陷扩展到中观尺度的微观结构破坏,再到宏观尺度的材料破坏。为了预测不同应变率下三维细织孔C/C复合材料的面外压缩性能,提出了一种与应变率相关的压缩本构模型。结果表明:三维细织穿C/C复合材料的面外压缩行为对应变速率敏感;随着应变速率的增大,初始压缩模量、最大应力和最大应力处的应变均增大。准静态压缩与高应变率压缩的力学行为差异主要是由于应变率对三维细织穿C/C复合材料缺陷扩展的影响。提出的本构模型与实验数据吻合较好。
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引用次数: 4
Study on Experiment and Modeling of Viscoelastic Damper Considering Interfacial Effect of Matrix Rubber/Carbon Black 考虑基体橡胶/炭黑界面效应的粘弹性阻尼器实验与建模研究
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-10 DOI: 10.1115/1.4050848
Teng Ge, Zhao-dong Xu, F. Yuan
Viscoelastic (VE) dampers are a kind of effective passive vibration control device and widely used to attenuate structural vibration. In this article, experimental study and multiscale modeling analysis on the VE damper for reducing wind-excited vibration are carried out. First, an experimental study on VE damper is conducted to reveal the dynamic properties of VE damper. The experimental results show that the dynamic properties of VE material are influenced by excitation frequency and insignificantly affected by displacement amplitude, and the VE material has good energy dissipation capacity. Second, the damping mechanism of VE damper is analyzed from micro-perspectives by considering the influence of cross-linked and free molecular chain networks. Then, a novel type spherical chain network model based on the chain network microstructure is proposed. The proposed model is verified by comparing the experimental data and the mathematical results, which indicates that the proposed model can accurately describe the dynamic properties of VE damper affected by different temperatures, frequencies, and displacements.
粘弹性阻尼器是一种有效的被动振动控制装置,广泛应用于结构振动的衰减。本文对VE减振风激阻尼器进行了实验研究和多尺度建模分析。首先,对VE阻尼器进行了实验研究,揭示了VE阻尼器的动力特性。实验结果表明,VE材料的动态性能受激励频率的影响较大,受位移幅值的影响不显著,具有良好的耗能能力。其次,考虑交联和自由分子链网络的影响,从微观角度分析VE阻尼器的阻尼机理。在此基础上,提出了一种基于链网微观结构的新型球形链网模型。通过实验数据与数学结果的对比,验证了所提模型的正确性,表明所提模型能较准确地描述不同温度、频率和位移对VE阻尼器动态特性的影响。
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引用次数: 2
Effect of ZrO2 Nanoparticles and Mechanical Milling on Microstructure and Mechanical Properties of Al–ZrO2 Nanocomposites ZrO2纳米颗粒和机械铣削对Al-ZrO2纳米复合材料微观结构和力学性能的影响
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-01 DOI: 10.1115/1.4050726
Sinem Aktaş, Ege A Diler
Nano-aluminum powders and nano-ZrO2 reinforcement particles were mechanically milled and hot-pressed to produce Al–ZrO2 nanocomposites. Microstructure and mechanical properties of Al–ZrO2 nanocomposites were investigated using scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD) analyses and by performing hardness and compression testing. Uniform particle distribution was obtained up to 3 wt% of nano-ZrO2 particles using nano-sized aluminum powders as matrix powders and by applying a mechanical milling process. As the nano-ZrO2 reinforcement particles were uniformly distributed in the matrix, the relative density of the Al–ZrO2 nanocomposites increased up to 3 wt% nano-ZrO2 particles with an increase in milling time; on the other hand, the relative density decreased and the porosity increased with high-weight fractions (>3 wt%) of nano-ZrO2 particles due to the negative combined effect of less densification and an increase in the number of particle clusters. The hardness and compressive strength of the Al–ZrO2 nanocomposites improved despite increased porosity. However, the compressive strength of Al–ZrO2 nanocomposites with a high amount (>3 wt%) of nano-ZrO2 particles began to decrease due to the negative combined effect of the less densification of the powder particles and the clustering of nano-ZrO2 reinforcement particles. The brittle-ductile fracture occurred in the Al–ZrO2 nanocomposites.
采用机械研磨和热压法制备了纳米铝粉和纳米zro2增强颗粒Al-ZrO2纳米复合材料。采用扫描电镜(SEM)、能量色散x射线能谱(EDX)、x射线衍射(XRD)分析以及硬度和压缩测试研究了Al-ZrO2纳米复合材料的微观结构和力学性能。以纳米铝粉为基体粉末,采用机械铣削工艺,得到的纳米zro2颗粒分布均匀,达到3wt %。随着纳米zro2增强颗粒在基体中的均匀分布,随着磨矿时间的延长,Al-ZrO2纳米复合材料的相对密度增加到3wt %;另一方面,高质量分数(>3 wt%)的纳米zro2颗粒,由于密度降低和颗粒团簇数量增加的负联合作用,相对密度降低,孔隙率增加。尽管孔隙率增加,但Al-ZrO2纳米复合材料的硬度和抗压强度有所提高。然而,高含量(>3 wt%)纳米zro2颗粒的Al-ZrO2纳米复合材料的抗压强度开始下降,这是由于粉末颗粒密度降低和纳米zro2增强颗粒聚集的负联合作用。Al-ZrO2纳米复合材料发生脆性-韧性断裂。
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引用次数: 1
Effect of Precipitates on Plastic Deformation Behavior of High Entropy Alloy Al0.3CoCrFeNi Under High Strain Rate Loading 析出相对高熵合金Al0.3CoCrFeNi高应变率加载塑性变形行为的影响
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-01 DOI: 10.1115/1.4048607
P. Das, Vishal Kumar, Prasenjit Khanikar
High entropy alloys (HEAs) are primarily known for their high strength and high thermal stability. These alloys have recently been studied for high strain rate applications as well. HEAs have been observed to exhibit different properties when subjected to different strain rates. Very few published results on HEAs are available for high strain rate loading conditions. In addition, modeling and simulation work of microstructural details, such as grain boundary and precipitates of HEAs have not yet been investigated. However, at an atomistic length scale, molecular dynamics simulation works of HEAs have already been published. In this study, a detailed microstructural analysis of plastic deformation of the material under high strain rate loading has been performed using dislocation density based crystal plasticity finite element modeling. The primary objective is, therefore, to assess the strengthening effects due to precipitates on a particular high entropy alloy Al0.3CoCrFeNi with ultrafine grains having randomly distributed NiAl precipitates.
高熵合金(HEAs)主要以其高强度和高热稳定性而闻名。这些合金最近也被研究用于高应变速率的应用。HEAs在不同的应变速率下表现出不同的性能。很少有关于HEAs的公开结果可用于高应变率加载条件。此外,HEAs的晶界和析出相等微观组织细节的建模和模拟工作尚未深入研究。然而,在原子长度尺度上,HEAs的分子动力学模拟工作已经发表。在本研究中,使用基于位错密度的晶体塑性有限元模型对材料在高应变率载荷下的塑性变形进行了详细的微观结构分析。因此,本研究的主要目的是评估一种具有随机分布NiAl析出的超细晶粒的高熵合金Al0.3CoCrFeNi的强化效果。
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引用次数: 1
Elastic Properties and Nonlinear Elasticity of the Noncarbon Hexagonal Lattice Nanomaterials Based on the Multiscale Modeling 基于多尺度建模的非碳六方点阵纳米材料弹性性能及非线性弹性
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-01 DOI: 10.1115/1.4048874
S. Singh, B. M. R. Raj, K. Mali, G. Watts
This study presents the elastic properties and nonlinear elasticity of the two-dimensional noncarbon nanomaterials of hexagonal lattice structures having molecular structure XY. Four nitride-based and two phosphide-based two-dimensional nanomaterials, having graphene-like hexagonal lattice structure, are considered in the present study. The four empirical parameters associated with the attractive and repulsive terms of the Tersoff–Brenner potential are calibrated for noncarbon nanomaterials and tested for elastic properties, nonlinear constitutive behavior, bending modulus, bending and torsional energy. The mathematical identities for the tangent constitutive matrix in terms of the interatomic potential function are derived through an atomistic–continuum coupled multiscale framework of the extended version of Cauchy–Born rule. The results obtained using newly calibrated empirical parameters for cohesive energy, bond length, elastic properties, and bending rigidity are compared with those reported in the literature through experimental investigations and quantum mechanical calculations. The continuum approximation is attained through the finite element method. Multiscale evaluations for elastic properties and nonlinear stretching of the nanosheets under in-plane loads are also compared with those obtained from atomistic simulations.
本文研究了分子结构为XY的二维六方晶格非碳纳米材料的弹性性能和非线性弹性。本文研究了具有类石墨烯六边形晶格结构的四种氮基和两种磷化基二维纳米材料。与Tersoff-Brenner势的吸引和排斥项相关的四个经验参数针对非碳纳米材料进行了校准,并测试了弹性性能、非线性本构行为、弯曲模量、弯曲能和扭转能。通过扩展版柯西-玻恩规则的原子-连续统耦合多尺度框架,导出了用原子间势函数表示的切本构矩阵的数学恒等式。通过实验研究和量子力学计算,将新校准的内聚能、键长、弹性性能和弯曲刚度的经验参数与文献报道的结果进行了比较。通过有限元方法得到连续统近似。对纳米片在平面载荷作用下的弹性性能和非线性拉伸进行了多尺度评价,并与原子模拟结果进行了比较。
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引用次数: 3
The Effect of Notches on the Failure of Two-Dimensional Nonwoven Fiber Networks 缺口对二维非织造纤维网络失效的影响
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-01 DOI: 10.1115/1.4048282
Yinglong Chen, T. Siegmund
The tearing response of sheets of nonwoven fiber material is investigated. It addresses the question on how notch length and notch geometry is related to the tearing strength and tearing processes. The system considered consists of elastic-brittle fibers connected by strong interfiber bonds. Fiber fracture is the only failure mechanism. For a random fiber orientation case, deformation of the unnotched specimen occurs by long-range fiber chains connecting the load inducing boundaries, and failure is by tearing the cross section. The strength of the notched random fiber sheets is well described by a net section criterion, independent of the notch geometry. For a fiber orientation with symmetry relative to the loading direction, tensile loading is transferred by formation of the X-shaped fiber chains centered in the specimen. The subsequent failure occurs along the fiber chain by shear. Thus, the tearing strength is independent of the notch depth in double-edge notched and single-edge notched specimens, when the presence of shallow notch does not disrupt the force chains in the model. As the notch disturbs the fiber chains, alternative shear failure path forms near the notch tip, leading to a dependence of failure strength on the notch geometry. Then, the failure strength of notched nonwoven networks is described by a shear strength and a notch geometry term.
研究了非织造纤维片材的撕裂响应。它解决了缺口长度和缺口几何形状如何与撕裂强度和撕裂过程相关的问题。所考虑的系统由强纤维间键连接的弹脆纤维组成。纤维断裂是唯一的破坏机制。对于随机纤维取向的情况,无缺口试样的变形是由连接载荷诱导边界的长纤维链引起的,破坏是由撕裂截面引起的。有缺口的随机纤维片的强度可以用一个独立于缺口几何形状的网截面标准很好地描述。对于相对于加载方向对称的纤维取向,拉伸载荷通过形成以试样为中心的x形纤维链来传递。随后沿纤维链发生剪切破坏。因此,当浅缺口的存在不破坏模型中的力链时,双边缘缺口和单边缘缺口试件的撕裂强度与缺口深度无关。由于缺口扰乱了纤维链,在缺口尖端附近形成了可选择的剪切破坏路径,导致破坏强度依赖于缺口几何形状。然后,用剪切强度和缺口几何项来描述缺口非织造网的破坏强度。
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引用次数: 0
Microstructural Evolution and Mechanical Properties of Electron Beam–Welded Ti70/TA5 Dissimilar Joint 电子束焊接Ti70/TA5异种接头的组织演变及力学性能
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-01 DOI: 10.1115/1.4048283
Donghui Wang, Shaogang Wang, Wen Zhang
The dissimilar titanium alloys Ti70/TA5 are welded by using electron beam welding. The microstructure and mechanical properties of the welded joints are systematically investigated, and the welding parameters are optimized. Results show that the fusion zone (FZ) is mainly α’ martensite, and the heat-affected zone (HAZ) in the Ti70 side consists of fine α’ martensite, residual α phase, and original β phase, while the HAZ in the TA5 side is composed of coarser α phase, serrated and acicular α phase. Transmission electron microscope (TEM) analysis demonstrates that the martensite in the FZ presents the lath-like morphology. There are high-density dislocations within martensite, which has a certain orientation relationship with the β phase. Under the appropriate welding procedure, the tensile strength of the dissimilar joint is close to that of the TA5 base metal. The joint fracture dominantly presents the characteristic of ductile fracture. During welding, electron beam scanning is beneficial to improving the solidification of molten pool and grain refinement; thus, the mechanical property of the welded joint is increased to a certain extent.
采用电子束焊接方法对异种钛合金Ti70/TA5进行了焊接。系统地研究了焊接接头的组织和力学性能,优化了焊接参数。结果表明:熔合区(FZ)主要为α′马氏体,Ti70侧热影响区(HAZ)由细小α′马氏体、残余α相和原始β相组成,TA5侧热影响区(HAZ)由较粗的α相、锯齿状和针状α相组成。透射电镜(TEM)分析表明,FZ内的马氏体呈板条状。马氏体内部存在高密度位错,与β相有一定的取向关系。在适当的焊接工艺下,异种接头的抗拉强度接近TA5母材的抗拉强度。接头断裂以韧性断裂为主。焊接过程中,电子束扫描有利于改善熔池凝固和晶粒细化;从而在一定程度上提高了焊接接头的力学性能。
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引用次数: 2
A Novel Test Design for Large Strain Uniaxial Reverse Loading of AZ31B Sheet Out of the Rolling Plane AZ31B板轧制平面外大应变单轴反加载试验设计
IF 1.2 4区 材料科学 Q3 ENGINEERING, MECHANICAL Pub Date : 2021-04-01 DOI: 10.1115/1.4050727
A. Yazdanmehr, Ali A. Roostaei, H. Jahed
Understanding a magnesium alloy sheet's response to load reversals is important to accurately simulate and optimize a component's manufacturing process. Through this research, the room temperature compression-tension and tension-compression experiments with strains up to ∼12% are performed on AZ31B-H24 sheet specimens along the normal direction of a 6.35 mm-thick sheet. Miniature specimens machined through thickness are tested using a novel setup designed for large strain reverse loading data generation where specimen size is limited. The reliability of the devised setup is verified by finite element simulation and by reproducing in-plane curves obtained via an anti-buckling fixture. A shot peening process involving prevailing through-thickness deformation is modeled and numerical results indicate that employing only in-plane properties of magnesium sheets for simulating such processes can lead to inaccurate predictions.
了解镁合金板材对载荷逆转的响应对于准确模拟和优化组件的制造过程非常重要。通过本研究,对AZ31B-H24板材试样沿6.35 mm厚板材法向进行了室温压缩-拉伸和应变高达~ 12%的拉伸-压缩实验。通过厚度加工的微型试样使用一种新颖的装置进行测试,该装置设计用于大应变反向加载数据生成,其中试样尺寸有限。通过有限元仿真和再现抗屈曲夹具得到的平面内曲线,验证了所设计装置的可靠性。模拟了一个涉及普遍贯穿厚度变形的喷丸强化过程,数值结果表明,仅采用镁片的面内特性来模拟这一过程可能导致不准确的预测。
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引用次数: 2
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Journal of Engineering Materials and Technology-transactions of The Asme
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