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Optimization of Machining Parameters in Turning for Different Hardness using Multi-Objective Genetic Algorithm 基于多目标遗传算法的不同硬度车削加工参数优化
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23899
Atiqah Zolpakar
Surface finish and temperature rise are the crucial machining outcomes since it determines the quality of the machining and the tool life. During machining operations, choosing optimal machining parameters is critical since it affects the machining outcome. In this work, Multi-Objective Genetic Algorithm (MOGA) optimization is used to find the combination of machining parameters at different levels of hardness of 20, 36, and 43 to obtain minimum surface roughness and minimum cutting temperature in turning operation. Cutting depth, cutting speed, and feed rate are the machining variables that are used in the process of optimization. From the results, it shows that the minimum temperature rise is 243.333 ℃ with a surface roughness of 1.975 μm during machining of 20 hardness. It also observed that the hardness of the material significantly affects the surface roughness and temperature rise. The outcome shows that as the hardness of the material is increasing the temperature is increasing while the surface roughness is decreasing. This research also revealed that using a MOGA to optimize multi-objective replies produces positive outcomes.
表面光洁度和温升是关键的加工结果,因为它决定了加工质量和刀具寿命。在加工过程中,选择最优的加工参数是影响加工效果的关键。本文采用多目标遗传算法(MOGA)优化,寻找20、36和43不同硬度下的加工参数组合,以获得车削加工中最小的表面粗糙度和最小的切削温度。切削深度、切削速度和进给速度是优化过程中使用的加工变量。结果表明:当加工硬度为20时,最小温升为243.333℃,表面粗糙度为1.975 μm;还观察到材料的硬度对表面粗糙度和温升有显著影响。结果表明,随着材料硬度的增加,温度升高,表面粗糙度减小。本研究还发现,使用多目标遗传算法来优化多目标回复会产生积极的结果。
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引用次数: 0
Influence of Nano Additives on Performance, Combustion, and Emission Characteristics of Diesel Engine using Tamarind Oil Methyl Ester-Diesel Fuel Blends 纳米添加剂对罗望子油甲酯-柴油混合燃料柴油机性能、燃烧和排放特性的影响
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23915
Bikkavolu Joga Rao
Hazardous emissions majorly NOx and the poor performance of alternative fuels (biodiesel/its blends) are global concerns, as fossil fuel depletion and rising energy prices encourage researchers to rely on alternative energy sources with the addition of nano additives in the recent decade. The current experimental study investigates the performance, combustion, and emission characteristics of biodiesel-diesel mixtures dispersed with titanium dioxide (TiO2) as a fuel additive on a 1-cylinder diesel engine. TiO2 was dispersed in a Tamarind Oil Methyl Ester (TOME)-diesel blend (B20) in three concentrations of 40, 80, and 120 ppm via ultrasonication in the presence of QPAN80 surfactant to enhance the stability of the prepared fuel sample. A ratio of 1:4 TiO2:QPAN80 was found to produce the highest stability and homogeneity which is evidenced by the characterization of TiO2. The engine tests revealed that the greatest decrement in BSFC, CO, HC, and NOx was observed as 15.2%, 15.2%, 11.10%, and 9.06%, and the maximum BTE, HRR,and CP were improved by 9.76%, 50.32 J/degree, and 50.32 bar for the B20T80 blend correlated with B20 blend. Thus, the inclusion of TiO2 nano additives improved overall engine performance and decreased emissions of CI engines significantly.
近十年来,随着化石燃料枯竭和能源价格上涨促使研究人员依赖于添加纳米添加剂的替代能源,有害排放(主要是氮氧化物)和替代燃料(生物柴油/其混合物)的不良性能成为全球关注的问题。目前的实验研究调查了生物柴油-柴油混合物分散二氧化钛(TiO2)作为燃料添加剂在1缸柴油发动机上的性能、燃烧和排放特性。在QPAN80表面活性剂的存在下,通过超声波将TiO2分散在40、80和120 ppm浓度的罗望子油甲酯(TOME)-柴油混合物(B20)中,以提高制备的燃料样品的稳定性。TiO2:QPAN80的比例为1:4时,TiO2的稳定性和均匀性最高。发动机试验结果表明,B20T80与B20相比,BSFC、CO、HC和NOx的最大降幅分别为15.2%、15.2%、11.10%和9.06%,最大BTE、HRR和CP分别提高了9.76%、50.32 J/度和50.32 bar。因此,TiO2纳米添加剂的加入提高了发动机的整体性能,并显著降低了CI发动机的排放。
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引用次数: 0
Development of an Order Processing System using Google Sheets and Appsheet for a Malaysian Automotive SME Factory Warehouse 一个订单处理系统的开发使用谷歌表格和应用程序表为马来西亚汽车中小企业工厂仓库
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23901
Mohd Hazri Mohd Rusli
The automotive industries in Malaysia have grown well and developed many suppliers in their supply chain including Small Medium Enterprise (SME). The order handling process at a supplier's factory has become one of the most critical areas in the supply chain. Adaptation to technology such as IoT enables the automotive supplier to better manage their customer orders and avoid mistakes that affect the supply chain. In order to improve the order processing activities, a study has focused on developing a mobile device application using Google Appsheet and Google Sheets as a cost-effective system for managing supply orders. A study was conducted in one of Malaysian SME automotive companies, which manages the orders manually by using a log book with a lot of recording and redundant work. By using Google Sheets, all the information and data involved in order processing activities is imported and digitized. Then, a mobile application is created using Appsheet so that the ordering activities and processing can be completed on a mobile device. All information gathered by the mobile app (Google Appsheet) is immediately saved in Google Sheets on an Excel-based database, allowing for further data analysis. The research conducted has managed to integrate these two applications into a system for Malaysia's SME factory to manage the ordering activities in the automotive supply chain. This system enables the user to shorten their order processing time since data is captured in real time and mistakes due to manual error can be avoided.
马来西亚的汽车工业发展良好,在其供应链中发展了许多供应商,包括中小型企业(SME)。供应商工厂的订单处理过程已成为供应链中最关键的领域之一。对物联网等技术的适应使汽车供应商能够更好地管理客户订单,避免影响供应链的错误。为了改进订单处理活动,研究重点是开发一个移动设备应用程序,使用谷歌Appsheet和谷歌Sheets作为管理供应订单的经济有效的系统。在马来西亚一家中小企业汽车公司进行了一项研究,该公司通过使用带有大量记录和冗余工作的日志簿手动管理订单。通过使用谷歌表单,订单处理活动中涉及的所有信息和数据都被导入并数字化。然后,使用Appsheet创建一个移动应用程序,以便可以在移动设备上完成订购活动和处理。移动应用程序(谷歌Appsheet)收集的所有信息立即保存在基于excel的数据库中的谷歌Sheets中,允许进一步的数据分析。所进行的研究已设法将这两个应用程序集成到马来西亚中小企业工厂的系统中,以管理汽车供应链中的订购活动。该系统使用户能够缩短他们的订单处理时间,因为数据是实时捕获的,并且可以避免由于人工错误而导致的错误。
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引用次数: 0
The Effects of Titanium Dioxide (TiO2) Content on the Dry Sliding Behaviour of AA2024 Aluminium Composite 二氧化钛(TiO2)含量对AA2024铝复合材料干滑动性能的影响
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23910
Mudhar A. Al-Obaidi
The low density, low expansion coefficient, and strong corrosion resistance at room temperature of Aluminium alloys have made them a popular choice for engineering applications. In this study, Aluminium AA2024 alloys are prepared with different weight contents of ceramic material, titanium oxide (TiO2) nanoparticles (0%, 2.5%, 5%, and 7.5% wt.) of a particle size of 30 nm using the metal stir casting method. The hardness property and wear resistance with the effect of heat treatment are investigated using a pin-on-disc wear device for both the base alloy and the reinforced alloys. The result shows the prosperity of 5wt.% of TiO2 to attain the optimum hardness and wear resistance. Using the optimum content of TiO2 and heat treatment, the hardness and wear resistance of 5wt.% TiO2-AA2024 nanocomposite has been significantly improved after heat treatment over the unreinforced Aluminium matrix. Statistically, the hardness and wear resistance are improved by 68% and 22%, respectively. This is due to an increased number of fine precipitates besides their uniformly distributed after heat treatment. Furthermore, casting AA2024 Aluminium alloy material mainly has S (Al2CuMg) and Al3TiCu phases. The appearance of a large number of S phases causes a significant improvement in the properties of the alloy.
铝合金的低密度、低膨胀系数和在室温下较强的耐腐蚀性使其成为工程应用的热门选择。在本研究中,采用金属搅拌铸造法制备了30 nm粒径的不同重量含量的陶瓷材料、氧化钛(TiO2)纳米颗粒(重量为0%、2.5%、5%和7.5%)。采用针盘式磨损装置,研究了基体合金和增强合金在热处理条件下的硬度和耐磨性。结果表明5wt的繁荣。以获得最佳的硬度和耐磨性。采用TiO2的最佳含量和热处理,硬度和耐磨性达到5wt。经过热处理后,TiO2-AA2024纳米复合材料的性能明显优于未增强铝基体。据统计,硬度和耐磨性分别提高了68%和22%。这是由于热处理后除均匀分布外,细小析出物数量增加所致。铸造AA2024铝合金材料主要有S (Al2CuMg)和Al3TiCu相。大量S相的出现使合金的性能得到显著改善。
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引用次数: 1
Dynamic Behaviour of Flow Through Three Circular Cylinders in Staggered Arrangement with Three Disturbance Bodies Around the Upstream Cylinder 上游圆柱周围有三个扰动体交错布置的三圆柱流动动力学特性
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23902
Banta Cut Sutardi
Studies on flow through cylinders have been widely carried out, both experimentally and numerically. The purpose of those studies is to obtain information about flow phenomena around the cylinder arrangement, such as aerodynamic forces, vortex shedding, and vortex-induced vibration. This study aims to evaluate the flow characteristics that pass through three circular cylinders arranged in a stagger and reduce the drag force (CD) by adding 3 disturbance bodies (DB) around the upstream cylinder. The longitudinal distance L/D varies from 1.5 to 4.0, while the transversal distance T/D is kept constant. Next, the diameter ratio d/D is set to 0.16. The diameter of cylinder 1, D=25 mm, and the diameter of the DB, d=4 mm. The DB is placed around cylinder 1 at three angle locations with a gap, δ=4 mm. The study is performed using Ansys fluent® 19.1 software in 2-D unsteady RANS with the transition k-kl-omega turbulence model. The flow Reynolds number based on D is22x104. The results showed that the L/D and the use of DB affect the cylinderdrag coefficient (CD). There is a CD reduction for cylinder 1 up to 20% atL/D=3.0. For cylinders 2 and 3, the reduction in CD occurred at L/D=4.0 upto approximately 13% and 17%, respectively.
在实验和数值上对圆柱流动进行了广泛的研究。这些研究的目的是获得有关圆柱布置周围流动现象的信息,如气动力、涡脱落和涡激振动。本研究旨在评估三个交错排列的圆柱的流动特性,并通过在上游圆柱周围增加3个扰流体来减小阻力(CD)。纵向距离L/D在1.5 ~ 4.0之间变化,横向距离T/D保持不变。接下来,将直径比d/ d设置为0.16。气缸1的直径,D= 25mm,而DB的直径,D= 4mm。DB放置在圆柱1周围的三个角度位置,有一个间隙,δ= 4mm。采用Ansys fluent®19.1软件对二维非定常RANS进行了研究,并采用k-kl-omega过渡湍流模型。基于D的流雷诺数为22x104。结果表明,L/D和DB的使用对气缸阻力系数(CD)有影响。在l /D=3.0时,气缸1的CD降低高达20%。对于气缸2和3,在L/D=4.0时,CD分别降低了大约13%和17%。
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引用次数: 0
Applied Machine Learning to Estimate Length of Separation and Reattachment Flows as Parameter Active Flow Control in Backward Facing Step 应用机器学习估计分离和再附着流长度作为参数主动流控制的后向步进
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23904
Mohamad Yamin
Recently, large amounts of data from experimental measurements and simulations with high fidelity have extensively accelerated fluid mechanics advancement. Machine learning (ML) offers a wealth of techniques to extract data that can be translated into knowledge about the underlying fluid mechanics. Backward-Facing Step (BFS) is well-known for its application to fluid mechanics, particularly flow turbulence. Typically, a numerical approach can be used to understand the flow phenomena on BFS. In some instances, numerical investigations have a computational time limitation. This paper examines the application of ML to predict reattachment length on BFS flow. The procedure begins with a simulated meshing sensitivity of 1.27 cm in step height. This numerical analysis was conducted in the turbulent zone with a Reynolds number between 35587 and 40422. OpenFOAM® was used to perform numerical simulations using the turbulence model of k-omega shear stress transport. ML employed information in the form of Velocity and Pressure at every node to represent the type of turbulence. Using Recurrent Neural Networks (RNNs) as the most effective model to predict reattachment length values, the reattachment length was predicted with a Root Mean Square Error of 0.013.
近年来,来自实验测量和高保真度模拟的大量数据广泛地促进了流体力学的发展。机器学习(ML)提供了丰富的技术来提取数据,这些数据可以转化为关于潜在流体力学的知识。后向阶跃(BFS)以其在流体力学,特别是湍流中的应用而闻名。通常,数值方法可以用来理解BFS上的流动现象。在某些情况下,数值研究有计算时间限制。本文研究了机器学习在BFS流中预测再附着长度的应用。该程序从模拟网格灵敏度为1.27 cm的步高开始。本文在雷诺数为35587 ~ 40422的湍流区进行数值分析。使用OpenFOAM®进行k-omega剪切应力输运湍流模型的数值模拟。ML使用每个节点的速度和压力形式的信息来表示湍流的类型。使用递归神经网络(RNNs)作为最有效的模型预测再附着长度值,预测再附着长度的均方根误差为0.013。
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引用次数: 0
Performance of Hybrid Al2O3:SiO2 W:EG in PEM Fuel Cell Distributor Plate 混合Al2O3:SiO2 W:EG在PEM燃料电池分电盘中的性能
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23916
Irnie Azlin Zakaria
Efficient thermal management is essential for the optimal performance and durability of the Proton Exchange Membrane Fuel Cell (PEMFC). However, the conventional passive cooling methods require a larger heat exchanger for better heat dissipation. Alternatively, nanofluids as a coolant have gained attention recently due to their enhanced heat transfer properties. This investigation aims to evaluate the thermal performance of hybrid nanofluids in a distributor type of PEMFC cooling plate. In this investigation, 0.5% volume concentration of mono Al2O3, mono SiO2 nanofluids, and hybrid Al2O3:SiO2 nanofluids with a mixture ratio of 10:90, 30:70, 50:50, and 70:30 in 60:40 W:EG were investigated. The cooling plate was modelled and a fixed heat flux of 6500 w/m2 was applied to replicate the actual working parameter of PEMFC. The study shows that the heat transfer coefficient was improved by 61% in 10:90 hybrid nanofluids of Al2O3:SiO2 in W:EG in comparison to the base fluid. Meanwhile, the accompanied pressure drops in 10:90 hybrid nanofluids of Al2O3:SiO2 in W:EG show a reduction up to 4.38 times lower as compared to single Al2O3 nanofluids at Re 1800. This is advantageous since it will reduce the parasitic loss related to the PEM fuel cell.
高效的热管理对于质子交换膜燃料电池(PEMFC)的最佳性能和耐久性至关重要。然而,传统的被动冷却方法需要更大的热交换器以获得更好的散热效果。另外,纳米流体作为一种冷却剂由于其增强的传热特性最近引起了人们的关注。本研究旨在评估混合纳米流体在分布型PEMFC冷却板中的热性能。研究了体积浓度为0.5%的单Al2O3、单SiO2纳米流体和混合Al2O3:SiO2纳米流体,其混合比例分别为10:90、30:70、50:50和70:30,W:EG为60:40。对冷却板进行建模,采用固定的热流密度6500 w/m2来模拟PEMFC的实际工作参数。研究表明,在W:EG中Al2O3:SiO2的10:90混合纳米流体中,传热系数比基液提高了61%。同时,W:EG中Al2O3:SiO2混合纳米流体在Re 1800下的压降比单一Al2O3纳米流体降低了4.38倍。这是有利的,因为它将减少与PEM燃料电池相关的寄生损失。
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引用次数: 0
Accuracy of CFD Simulations on Indoor Air Ventilation: Application of Grid Convergence Index on Underfloor Air Distribution (UFAD) System Design 室内通风CFD模拟的准确性:网格收敛指数在楼板配风系统设计中的应用
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23908
Fauziah Jerai
Underfloor air distribution system (UFAD) mesh flow velocity was simulated using Computational Fluid Dynamics (CFD). Three mesh sizes were used to explore the domain's core x-y plane velocity contour and profiles. Compared to medium and fine, the coarse mesh underestimated the velocity significantly. A slight discrepancy occurred where the shear flow was dominant. The symmetrical flow velocity for both sides of the room length was shown in the xy-plane at the centre of the inlet. The mean error for coarse and medium mesh was larger than for the medium and fine mesh. It shows that the difference between the medium mesh and the fine was accepted. The computational time for medium mesh was acceptable for simulation, and it will not vary substantially even if the grid is refined further. The normalised mean square error (NMSE), the factor of two observations (FAC2), the factor of 1.3 observations (FAC1.3), and the fractional bias (FB) are used to measure the performance of the models and the value of the outcomes was exceptional. As a result, the accuracy of the finding can be improved by conducting additional research with manikins and in a fully occupied room under real-world conditions. In addition, this study could analyse and anticipate the optimal scenario regarding ventilation performance, etc.
采用计算流体力学(CFD)方法对楼板下气流组织系统(UFAD)的网格流速进行了数值模拟。使用三种网格尺寸来探测区域的核心x-y平面速度轮廓和剖面。与中、细网格相比,粗网格明显低估了速度。在剪切流占主导地位的地方出现了轻微的差异。在入口中心的xy平面上显示了房间长度两侧的对称流速。粗、中目的平均误差大于中、细目的平均误差。表明中目与细目之间的差别是可以接受的。中等网格的计算时间在模拟中是可以接受的,即使网格进一步细化,计算时间也不会有很大的变化。使用归一化均方误差(NMSE)、两个观测值因子(FAC2)、1.3个观测值因子(FAC1.3)和分数偏差(FB)来衡量模型的性能,结果的值是例外的。因此,通过在真实世界条件下对人体模型和满满的房间进行额外的研究,可以提高发现的准确性。此外,本研究还可以分析和预测通风性能等最佳方案。
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引用次数: 0
Influence of Operating Factors on Accurate Digging Depth Control of the Remote-Controlled Explosive Disposal Machine 操作因素对遥控排爆机精确挖深控制的影响
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23919
Sy Le Van
In this study, a dynamic model of the operating equipment and the hydraulic drive system of the remote-controlled explosive disposal machine were built to ensure both kinetic accuracy of digging path and the effective cutting angle. The Ruppel's control approach was applied to study the dynamics of the whole system and the influence of the arm-controlled signal, the soil digging resistance on the digging control process. In addition, a simulation model of the entire system is also performed to deeply understand the dynamic behaviour.
为了保证挖掘路径的动力学精度和有效切割角度,建立了遥控排爆机作业设备和液压驱动系统的动力学模型。采用Ruppel控制方法研究了整个系统的动力学特性以及臂控信号、挖土阻力对挖土控制过程的影响。此外,还建立了整个系统的仿真模型,以深入了解系统的动态特性。
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引用次数: 0
Comparison of Different Surface Pre-Treatment on Mild Steel for Cobalt-Nickel-Iron Electroplating 低碳钢钴镍铁电镀不同表面预处理方法的比较
Q4 Engineering Pub Date : 2023-09-15 DOI: 10.24191/jmeche.v20i3.23911
Koay Mei Hyie
Electroplating is extensively practiced in the industry to fabricate corrosion-protective coatings for steel in large-scale production. Mild steel easily rusts at ambient temperature thus surface pre-treatment is mandatory to eliminate rust and superficial scale from the steel. Pre-treatment ensures that the steel surface is free from contaminants, which may interfere with the surface quality of the protective coating. This research is done to investigate the effect of different pre-treatment methods on the surface quality of mild steel rings and cobalt-nickel-iron coated mild steel rings. These surfaces were achieved by polishing the ring and subjected to alkaline degreasing, followed by immersion in sulfuric acid or sodium chloride at 10 vol % concentration and different immersion times (50 s, 55 s, and 60 s). Direct electroplating was applied to fabricate the cobalt-nickel-iron coating. The surface morphology of metal substrate and coating after electroplating were tested by scanning electron microscope (SEM), energy dispersive X-Ray (EDS), Vickers hardness, and surface roughness tests. Both types of pre-treatments provided lower surface roughness on the metal substrate and resulted in full coatings without voids formation. The results showed that pre-treatment using sulfuric acid exhibited higher hardness and a smoother coating surface. Agglomerates and cracking were observed on the surface coating treated with sodium chloride.
电镀在工业中广泛应用于大规模生产的钢的防腐涂层。低碳钢在环境温度下容易生锈,因此必须进行表面预处理,以消除钢表面的铁锈和水垢。预处理确保钢材表面没有污染物,这些污染物可能会影响保护涂层的表面质量。研究了不同预处理方法对软钢环和钴镍铁包覆软钢环表面质量的影响。这些表面是通过抛光环并进行碱性脱脂,然后浸泡在浓度为10 vol %的硫酸或氯化钠中以及不同的浸泡时间(50 s, 55 s和60 s)来获得的。直接电镀用于制作钴镍铁涂层。采用扫描电镜(SEM)、能谱x射线(EDS)、维氏硬度(Vickers hardness)和表面粗糙度(roughness)测试了电镀后金属基体和镀层的表面形貌。这两种预处理方法都降低了金属基板的表面粗糙度,并产生了完整的涂层,没有形成空洞。结果表明:经硫酸预处理后,涂层硬度较高,表面光滑。经氯化钠处理后,涂层表面出现团聚和开裂现象。
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引用次数: 0
期刊
Journal of Mechanical Engineering
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