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Volume 9: 40th Computers and Information in Engineering Conference (CIE)最新文献

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Simulation Informed Effects of Solidification Rate on 316L Single Tracks Produced by Selective Laser Melting 选择性激光熔化316L单轨凝固速率影响的仿真研究
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22451
A. Rawlings, A. Birnbaum, J. Michopoulos, J. Steuben, A. Iliopoulos, H. Ryou
The formation of sub-grain cellular structures generated during the rapid solidification associated with selective laser melting (SLM) typically yields enhanced mechanical properties in terms of yield stress without considerable loss in ductility when compared with those of wrought material. The extent to which the sub-grain structure appears under standard metallographic preparation shows dependence on multiple systematic conditions. This study identifies the effects of solidification and cooling rate on the grain and sub-grain structure in stainless steel through varying the processing parameters (laser power, scan velocity and spot size) of single tracks on both as-received, small grain and annealed, giant grain substrates. The process parameters, in conjunction with the initial substrate microstructure, are key components in understanding the resulting microstructure. Process parameters, particularly scan velocity, dictate the solidification rate and primary regrowth directions while the initial microstructure and its thermomechanical history dictate the propensity for stored strain energy density. Modeling the thermal process allows for experimental analysis within the context of predicted location within processing space as it pertains to local interface velocity and temperature gradient. Furthermore, it highlights the fact that this specific material system behaves in a manner that is inconsistent with classical solidification theory.
与变形材料相比,与选择性激光熔化(SLM)相关的快速凝固过程中产生的亚晶胞状结构的形成通常在屈服应力方面产生增强的机械性能,而塑性却没有明显的损失。在标准金相制备条件下,亚晶粒结构的出现程度取决于多种系统条件。本研究通过改变单轨迹的加工参数(激光功率、扫描速度和光斑尺寸),确定了凝固和冷却速度对不锈钢晶粒和亚晶粒组织的影响,这些加工参数包括接收的小晶粒和退火的大晶粒基体。工艺参数与初始衬底微观结构是理解最终微观结构的关键组成部分。工艺参数,特别是扫描速度,决定了凝固速率和初次再生方向,而初始显微组织及其热力学历史决定了存储应变能密度的倾向。热过程建模允许在加工空间内预测位置的背景下进行实验分析,因为它与局部界面速度和温度梯度有关。此外,它强调了这样一个事实,即这种特定的材料系统的行为方式与经典凝固理论不一致。
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引用次数: 1
Machine Learning Aided Design and Optimization of Conformal Porous Structures 保形多孔结构的机器学习辅助设计与优化
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22150
Zhenyan Gao, Danièle Sossou, Y. Zhao
The porous cooling system has been proved to have significant advantages over traditional 2D conformal cooling channels due to its rapid cooling performance during the injection molding process. Compared to conventional porous systems, the conformal porous structures (CPS) have been proven to have even more uniform cooling performance and a reduced temperature variance of the part. For the part with unevenly distributed thickness values however, the temperature variance problem remains unsolved. In addition, there is a lack of modeling and optimization efforts on developing an optimal CPS structure with varying cooling cell sizes to achieve better cooling performances. To solve this problem, a machine learning approach is applied to predict the part surface temperature based on identified CPS design parameters. With this surrogate temperature prediction model, the optimization is performed to generate a machine learning aided design of CPS. The simulation results of a swimming pedal case study indicate that the machine learning aided CPS is able to achieve a 76% reduction in temperature variance compared to conventional CPS.
由于多孔冷却系统在注射成型过程中的快速冷却性能,已被证明比传统的二维保形冷却通道具有显着的优势。与传统的多孔系统相比,共形多孔结构(CPS)具有更均匀的冷却性能和更小的温度变化。而对于厚度分布不均匀的零件,温度变化问题仍未得到解决。此外,在开发具有不同冷却单元尺寸的最佳CPS结构以获得更好的冷却性能方面,缺乏建模和优化工作。为了解决这一问题,应用机器学习方法基于识别的CPS设计参数来预测零件表面温度。利用该替代温度预测模型,进行优化以生成CPS的机器学习辅助设计。游泳踏板案例研究的仿真结果表明,与传统CPS相比,机器学习辅助CPS能够将温度方差降低76%。
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引用次数: 2
A Computational Framework for the Inverse Identification of Temperature-Dependent Dielectric Permittivity of Materials at Giga-Hertz Frequencies 千兆赫兹频率下材料介电常数随温度变化的反演计算框架
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22500
A. Iliopoulos, B. Graber, J. Michopoulos, J. Steuben, A. Birnbaum, E. Gorzkowski, E. Patterson, R. Fischer, L. Johnson, P. Bernhardt, J. M. Coombs
The microwave sintering of ceramics and other materials has emerged as an attractive method of manufacturing solid objects though volumetric approaches. The accurate modeling of such processes requires the knowledge of the dielectric constant, and particularly the real and imaginary parts of the permittivity, of these materials as they vary with temperature. This particular measurement becomes very challenging as the temperature rises. In this work, an experimental apparatus and an inverse approach are proposed, based on the coupling of the thermo-mechano-electromagnetic physics that can be used to measure the real and imaginary parts of the dielectric constant at high temperatures.
微波烧结陶瓷和其他材料已经成为一种通过体积方法制造固体物体的有吸引力的方法。这种过程的精确建模需要了解介电常数,特别是介电常数的实部和虚部,这些材料随着温度的变化而变化。随着温度的升高,这种特殊的测量变得非常具有挑战性。在这项工作中,提出了一种基于热-机械-电磁物理耦合的实验装置和反演方法,可用于测量高温下介电常数的实部和虚部。
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引用次数: 0
Perineum Pressure Distribution Among Various Bicycle Saddles 不同车座会阴压力分布
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22688
Jazmin Cruz, Mario Garcia, E. Jackson, Jie Yang
Cycling is a widely popular exercise that is known to provide great health benefits. However, it has been questioned if cycling is responsible for genital numbness or Erectile Dysfunction (ED) due to compression of the perineum between the rider and the bicycle saddle. This study compares the perineal pressure distribution between three saddles (ISM, 3 West, and Fizik) for healthy, active male cyclists and a saddle recommendation is made. Using their own bikes, participants perform six randomized cycling trials (two per saddle) while sitting on a piezo-resistive pressure mat. Participants were asked to qualitatively rate the saddles after each trial. The quantitative results favor the ISM saddle due to its lower perineal pressure values, but the qualitative perceived comfort from the cyclists is split.
骑自行车是一项广受欢迎的运动,它对健康有很大的好处。然而,由于骑车人和车座之间的会阴受到压迫,骑车是否会导致生殖器麻木或勃起功能障碍(ED)一直受到质疑。本研究比较了三种鞍座(ISM、3 West和Fizik)对健康、活跃的男性骑自行车者的会阴压力分布,并提出了一种鞍座推荐。参与者坐在压阻压力垫上,用自己的自行车进行六次随机骑行试验(每个鞍座两次)。参与者被要求在每次试验后对鞍座进行定性评价。定量结果倾向于ISM马鞍,因为它的会阴压力值较低,但从骑自行车者的定性感知舒适度是分裂的。
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引用次数: 0
Inverse Multi-Scale Robust Design of Composite Structures Using Design Capability Indices 基于设计能力指标的复合材料结构逆多尺度稳健设计
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22259
Soban Babu Beemaraj, Rizwan Pathan, A. Salvi, Gehendra Sharma, F. Mistree, J. Allen
Composite materials are heterogeneous materials, and are hierarchical in nature consisting of multiple length scales. In the design of structures with composite materials, the micro-structure of the materials have a direct bearing on the final behavior of the structure. The deviations in the bulk material properties are caused due to uncertainties associated with the micro-structures and its propagation through different length scales. Uncertainties in the design parameters (geometry and materials properties etc.) at macro-scale also contribute to variations in the final behavior. Currently, these uncertainties are included as a large factor of safety in deterministic design, which may result in over design of the product. The robust performance of the structure can be achieved by considering these uncertainties explicitly in the design process. In this paper, a method for designing a robust composite structure subjected to different loading conditions is illustrated. Structural models are run to compute robust material properties and geometries for different load scenarios that yield most robust materials and micro-structures. Most robust combination of material and geometries is selected that results in most robust performance under all loading scenarios. These materials are designed using multiscale models in which micro-structural uncertainties are accounted. The uncertainties in the material properties and geometrical parameters at different length scales are explicitly modelled as ranges in the set of input parameters. Final performance variations are calculated using design capability index. Consolidated single material parameters and dimensions are selected using efficiency metrics. Design capability indices are formed as goals and constraints in compromise decision support problem. Robust micro-structures are designed inductively rather than deductively.
复合材料是一种非均相材料,其本质是由多个长度尺度构成的层次结构。在复合材料结构设计中,材料的微观结构直接影响到结构的最终性能。块体材料性能的偏差是由微观结构及其在不同长度尺度上的传播的不确定性引起的。在宏观尺度上,设计参数(几何形状和材料特性等)的不确定性也会导致最终性能的变化。目前,在确定性设计中,这些不确定性被作为一个较大的安全因素,可能导致产品的过度设计。通过在设计过程中明确考虑这些不确定性,可以实现结构的鲁棒性能。本文阐述了在不同荷载条件下设计坚固复合结构的方法。运行结构模型来计算不同载荷情景下的坚固材料特性和几何形状,从而产生最坚固的材料和微结构。选择最坚固的材料和几何形状组合,从而在所有负载情况下获得最坚固的性能。这些材料是用多尺度模型设计的,其中考虑了微观结构的不确定性。在不同长度尺度下,材料性能和几何参数的不确定性被明确地建模为输入参数集合中的范围。使用设计能力指数计算最终性能变化。综合单一材料参数和尺寸采用效率指标选择。设计能力指标是折衷决策支持问题的目标和约束条件。坚固的微结构设计是归纳式的,而不是演绎式的。
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引用次数: 0
A Defect Prevention Concept Using Artificial Intelligence 利用人工智能的缺陷预防概念
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22112
D. Eddy, S. Krishnamurty, I. Grosse, Michael White, Damon Blanchette
Defect prevention is particularly critical in operations such as aircraft assembly or service. Failure Modes and Effects Analysis (FMEA) procedures have been deployed manually for many years. However, the manual procedures fail to utilize capability to build intelligence into inspection processes that can facilitate elimination of human error. In this work, we introduce an artificial intelligence (AI)-based concept that can iteratively learn to assure zero defects from a given inspection process. This work introduces a schema that can serve as a knowledge management framework in a relational database for instantiation with inspection process information and data from a detection system. A companion algorithm is presented for the case of a wiring harness bracket installation in a fuselage. The schema and algorithm analyze and assess potential defects posed by Foreign Object Debris (FOD) in parallel to the assembly inspection. A closed loop of logic was introduced to enable anomaly detection by this algorithm to assure zero defects.
缺陷预防在飞机组装或维修等操作中尤为重要。失效模式和影响分析(FMEA)程序多年来一直是手工部署的。然而,手工程序不能利用在检查过程中构建智能的能力,从而有助于消除人为错误。在这项工作中,我们引入了一个基于人工智能(AI)的概念,该概念可以迭代地学习,以确保从给定的检查过程中实现零缺陷。本文介绍了一种模式,该模式可以作为关系数据库中的知识管理框架,用于实例化来自检测系统的检测过程信息和数据。针对机身内安装线束支架的情况,提出了一种伴随算法。该方案和算法在装配检验的同时分析和评估异物碎片(FOD)带来的潜在缺陷。该算法引入闭环逻辑,实现异常检测,保证零缺陷。
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引用次数: 1
An Initial Guess Free Method for Least Squares Parameter Estimation in Nonlinear Models 非线性模型最小二乘参数估计的无初始猜想方法
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22047
Guanglu Zhang, D. Allaire, J. Cagan
Fitting models to data is critical in many science and engineering fields. A major task in fitting models to data is to estimate the value of each parameter in a given model. Iterative methods, such as the Gauss-Newton method and the Levenberg-Marquardt method, are often employed for parameter estimation in nonlinear models. However, practitioners must guess the initial value for each parameter in order to initialize these iterative methods. A poor initial guess can contribute to non-convergence of these methods or lead these methods to converge to a wrong solution. In this paper, an initial guess free method is introduced to find the optimal parameter estimators in a nonlinear model that minimizes the squared error of the fit. The method includes three algorithms that require different level of computational power to find the optimal parameter estimators. The method constructs a solution interval for each parameter in the model. These solution intervals significantly reduce the search space for optimal parameter estimators. The method also provides an empirical probability distribution for each parameter, which is valuable for parameter uncertainty assessment. The initial guess free method is validated through a case study in which Fick’s second law is fit to an experimental data set. This case study shows that the initial guess free method can find the optimal parameter estimators efficiently. A four-step procedure for implementing the initial guess free method in practice is also outlined.
在许多科学和工程领域,将模型拟合到数据是至关重要的。拟合模型与数据的一个主要任务是估计给定模型中每个参数的值。非线性模型的参数估计通常采用迭代方法,如高斯-牛顿法和Levenberg-Marquardt法。然而,从业者必须猜测每个参数的初始值,以便初始化这些迭代方法。错误的初始猜测可能导致这些方法的不收敛或导致这些方法收敛到错误的解。本文介绍了一种无需初始猜测的方法,用于在非线性模型中寻找最优参数估计量,使拟合的平方误差最小。该方法包括三种算法,它们需要不同的计算能力来找到最优的参数估计量。该方法为模型中的每个参数构造一个解区间。这些解区间显著减少了最优参数估计器的搜索空间。该方法还提供了各参数的经验概率分布,为参数不确定性评估提供了依据。通过菲克第二定律适用于实验数据集的案例研究,验证了最初的无猜测方法。实例研究表明,该方法可以有效地找到最优参数估计量。本文还概述了在实践中实现初始无猜测方法的四步程序。
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引用次数: 2
Design Science Meets Data Science: Curating Large Design Datasets for Engineered Artifacts 设计科学与数据科学:为工程工件策划大型设计数据集
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22377
Satchit Ramnath, Payam Haghighi, Jiachen Ma, J. Shah, D. Detwiler
Machine learning is opening up new ways of optimizing designs, but it requires large data sets for training and verification. The primary focus of this paper is to explain the trade-offs between generating a large data set and the level of idealization required to automate the process of generating such a data set. This paper discusses the efforts in curating a large CAD data set with the desired variety and validity of automotive body structures. A method to incorporate constraint networks to filter invalid designs, prior to the start of model generation is explained. Since the geometric configurations and characteristics need to be correlated to performance (structural integrity), the paper also demonstrates automated workflows to perform finite element analysis on 3D CAD models generated. Key simulation results can then be associated with CAD geometry and fed to the machine learning algorithms. With the increase in computing power and network speed, such datasets could assist in generating better designs, which could potentially be obtained by a combination of existing ones, or might provide insights into completely new design concepts meeting or exceeding the performance requirements. The approach is explained using the hood frame as an example, but the same can be adopted to other design components.
机器学习开辟了优化设计的新途径,但它需要大量的数据集来进行训练和验证。本文的主要重点是解释生成大型数据集和自动化生成此类数据集过程所需的理想化水平之间的权衡。本文讨论了如何编制一个大型CAD数据集,以满足汽车车身结构所需的多样性和有效性。解释了在模型生成开始之前结合约束网络来过滤无效设计的方法。由于几何构型和特征需要与性能(结构完整性)相关联,本文还演示了对生成的3D CAD模型进行有限元分析的自动化工作流程。关键的模拟结果可以与CAD几何图形相关联,并提供给机器学习算法。随着计算能力和网络速度的提高,这些数据集可以帮助生成更好的设计,这些设计可以通过组合现有的数据集来获得,或者可以为满足或超过性能要求的全新设计概念提供见解。该方法以引擎盖框架为例进行了说明,但同样可以采用其他设计组件。
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引用次数: 8
Structural Design Synthesis Through a Sequential Decision Process 通过顺序决策过程的结构设计综合
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22647
Maximilian E. Ororbia, G. Warn
This article illustrates that structural design synthesis can be achieved through a sequential decision process, whereby a sparsely connected seed configuration is sequentially altered through discrete actions to generate the best design solution, with respect to a specified objective and constraints. Specifically, the generative design synthesis is mathematically formulated as a finite Markov Decision Process. In this context, the states correspond to a specific structural configuration, the actions correspond to the available alterations that can be made to a given configuration, and the immediate rewards are constructed to be proportional to the improvement in the altered configuration’s performance. In the context of generative structural design synthesis, since the immediate rewards are not known at the onset of the process, reinforcement learning is employed to obtain an approximately optimal policy by which to alter the seed configuration to synthesize the best design solution. The approach is applied for the optimization of planar truss structures and its utility is investigated with three numerical examples, each with unique domains and constraints.
这篇文章说明了结构设计综合可以通过一个顺序的决策过程来实现,在这个过程中,一个稀疏连接的种子配置通过离散的动作被顺序地改变,以产生最佳的设计解决方案,关于一个特定的目标和约束。具体地说,生成设计综合在数学上被表述为一个有限马尔可夫决策过程。在这种情况下,状态对应于特定的结构配置,动作对应于可以对给定配置进行的可用更改,即时奖励被构建为与更改后的配置性能的改进成比例。在生成结构设计综合的背景下,由于在过程开始时直接奖励是未知的,因此采用强化学习来获得近似最优策略,通过该策略来改变种子配置以综合最佳设计方案。将该方法应用于平面桁架结构的优化,并通过三个具有独特域和约束条件的数值算例对其有效性进行了研究。
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引用次数: 2
Three-Dimensional Symmetric Maximum Weight Lifting Prediction 三维对称最大举重预测
Pub Date : 2020-08-17 DOI: 10.1115/detc2020-22120
Rahid Zaman, Y. Xiang, Jazmin Cruz, Jie Yang
Lifting heavy weight is one of the main reasons for manual material handling related injuries which can be mitigated by determining the limiting lifting weight of a person. In this study, a 40 degrees of freedom (DOFs) spatial skeletal model was employed to predict the symmetric maximum weight lifting motion. The lifting problem was formulated as a multi-objective optimization (MOO) problem to minimize the dynamic effort and maximize the box weight. An inverse-dynamics-based optimization approach was used to determine the optimal lifting motion and the maximum lifting weight considering dynamic joint strength. The predicted lifting motion, ground reaction forces (GRFs), and maximum box weight were shown to match well with the experimental results. It was found that for the three-dimensional (3D) symmetric lifting the left and right GRFs were not same.
起重是人工搬运材料相关伤害的主要原因之一,可以通过确定一个人的极限起重来减轻伤害。在本研究中,采用一个40自由度的空间骨骼模型来预测对称最大举重运动。将吊装问题表述为动态力最小、箱重最大的多目标优化问题。采用基于逆动力学的优化方法,在考虑关节动态强度的情况下,确定了最优提升动作和最大提升重量。结果表明,预测的起重运动、地面反作用力和最大箱重与实验结果吻合较好。研究发现,在三维(3D)对称举升时,左、右GRFs不相同。
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引用次数: 3
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Volume 9: 40th Computers and Information in Engineering Conference (CIE)
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