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2023 IEEE International Conference on Prognostics and Health Management (ICPHM)最新文献

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Experimental Setups for Linear Feed Drive Predictive Maintenance: A Review 线性进给传动预见性维修实验装置综述
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194225
Brett S. Sicard, Quade Butler, Youssef Ziada, S. Gadsden
The manufacturing world has advanced to the fourth industrial revolution (4IR). Machine tools, especially computer numerical control (CNC) machine tools are an essential part of manufacturing. An important part of the 4IR is predictive maintenance (PM). PM is key in ensuring the availability and high quality of parts produced by machine tools. An important part of CNC machine tools is their feed drives. It is essential to implement PM to keep these components in good working order. Often PM methods will need to be developed and tested on experimental setups before they can be implemented in production. This work examines the literature on experimental setups for feed drive condition monitoring, fault detection and PM and seeks to disseminate and organize information about methods and equipment used in these setups. Three primary factors were analyzed from these papers: the methods used to implement wear and faults, the external loading methods, and which sensors were used and where the sensors were installed. This work seeks to aid others who wish to create their own experimental setup to easily access information about the experimental setups of previous works on linear feed drive PM. A few trends were observed after examining the literature. A large quantity of experimental setups studied faults in ball screws, specifically preload in ball screws. A wide variety of sensors were used, the most popular being accelerometers. There was a lack of methods to implement external loading, with most papers using adjustable worktable weights or magnetic brakes.
制造业已经进入第四次工业革命(4IR)。机床,特别是计算机数控(CNC)机床是制造业的重要组成部分。第四次工业革命的一个重要部分是预测性维护(PM)。PM是确保机床生产的零件的可用性和高质量的关键。数控机床的一个重要组成部分是进给传动。实现PM以保持这些组件处于良好的工作状态是至关重要的。通常情况下,项目管理方法需要在实验设置上进行开发和测试,然后才能在生产中实施。这项工作检查了关于饲料驱动状态监测、故障检测和PM的实验装置的文献,并试图传播和组织有关这些装置中使用的方法和设备的信息。从这些论文中分析了三个主要因素:用于实现磨损和故障的方法,外部加载方法,使用哪种传感器以及传感器安装在哪里。这项工作旨在帮助那些希望创建自己的实验设置的人,以便轻松访问有关线性进给驱动PM的先前作品的实验设置的信息。在研究文献后,观察到一些趋势。大量的实验装置研究了滚珠丝杠的故障,特别是滚珠丝杠的预紧。使用了各种各样的传感器,最流行的是加速度计。缺乏实现外部加载的方法,大多数论文使用可调节的工作台重量或磁性制动器。
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引用次数: 0
Using Digital Twins for CBM+ and RAMS Decision Support 利用数字孪生进行CBM+和RAMS决策支持
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194013
Vincent Mendoza, John V. Morgan, Marlene Haag
The following paper discusses a digital Reliability, Availability, Maintainability and Safety (RAMS) ecosystem that provides model-based insight into the core elements of RAMS in order to enable CBM+ and the real-time health state of a system. The case focuses on using the combined capabilities of various Digital Twin models for data-driven, informed decision support and technical analysis. With reliability regularly an afterthought during design and development we argue that if taken into account during these phases systems will be more predictable, reliable and will limit the users' exposure to consequences. The example is based on a fictional system – the DeLorean Time Machine from Back to the Future – to illustrate that the solution is system agnostic and may be applied to any type of complex, technical system and any industry space.
下面的文章讨论了数字可靠性、可用性、可维护性和安全性(RAMS)生态系统,该生态系统提供了对RAMS核心元素的基于模型的洞察,以便启用CBM+和系统的实时健康状态。该案例侧重于使用各种数字孪生模型的综合能力,以进行数据驱动、知情的决策支持和技术分析。在设计和开发过程中,我们认为如果在这些阶段考虑到可靠性,系统将更可预测、更可靠,并将限制用户对后果的暴露。这个例子是基于一个虚构的系统——《回到未来》中的DeLorean时间机器——来说明解决方案是系统不可知论的,可以应用于任何类型的复杂技术系统和任何工业空间。
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引用次数: 0
Data-driven Health Monitoring and Anomaly Detection in Aircraft Shock Absorbers 数据驱动的飞机减震器健康监测与异常检测
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194159
Josí Joaquín Mendoza Lopetegui, Gianluca Papa, M. Tanelli
Ground handling maneuvers in aircraft are strongly affected by the operational condition of the system. In particular, the shock absorbers present in the Main Landing Gear may have an incorrect amount of oil and/or gas, which deteriorates their performance and can pose a safety hazard for the pilot. In this paper, different methods are proposed to automatically assess the shock absorber status during ground braking maneuvers while the anti-skid system is active. To study the problem, a validated multibody aircraft simulator in a MATLAB/Simulink environment is used. Different data-driven algorithms and sensor placements for the data collection are proposed and evaluated, leveraging the simulator by conducting braking maneuvers over the operational envelope of the system. It is found that a Gaussian Process Regression model preprocessed by a Principal Component Analysis projection based on measurements of the vertical acceleration of the aircraft's body yields promising results.
飞机的地面处理操作受到系统运行状况的强烈影响。特别是,主起落架上的减震器可能含有不正确的油和/或气体,这会降低减震器的性能,并可能对飞行员构成安全隐患。在本文中,提出了不同的方法来自动评估在地面制动机动时,防滑系统是主动的减震器状态。为了研究这一问题,在MATLAB/Simulink环境下使用了一个经过验证的多体飞机模拟器。提出并评估了用于数据收集的不同数据驱动算法和传感器位置,通过在系统的操作范围内进行制动机动来利用模拟器。研究发现,基于飞机机身垂直加速度测量的主成分分析投影预处理的高斯过程回归模型产生了很好的结果。
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引用次数: 0
Gradient feature-based method for Defect Detection of Carbon Fiber Reinforced Polymer Materials 基于梯度特征的碳纤维增强聚合物材料缺陷检测方法
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194165
Yamini Kotriwar, Obaid Elshafiey, Lei Peng, Zi Li, Vijay Srinivasan, Eric Davis, Y. Deng
The structural and material aging of the energy and transportation infrastructure requires the development of faster, better, and more efficient non-destructive evaluation (NDE) techniques to assess remaining life and structural health for prognostics and structural health management. Composite materials such as carbon fiber reinforced polymer (CFRP) have beneficial properties such as corrosion resistance, durability, and lightweight, which reduce maintenance requirements and extend service life. Their an-isotropic dielectric and mechanical properties make it challenging for NDE techniques to detect and locate material defects. A miniaturized capacitive imaging system was developed to detect multiple types of defects in CFRP materials. However, algorithms to convert the raw imaging data into defect detection, classification, sizing, and location is not currently available. This paper presents a defect localization algorithm using a gradient response feature-based method to reduce the noise in the imaging data. The algorithm calculates the co-occurrence matrix of the image. From this matrix, the local features such as contrast, homogeneity, energy, and correlation are extracted. A combination of these features is selected to define a defect area. The features extracted from the image processing are classified using a support vector machine (SVM) algorithm. The location of the defects identified through the algorithm is compared with the ground truth to achieve a probability of detection of 82%.
能源和交通基础设施的结构和材料老化要求发展更快、更好和更有效的无损评估(NDE)技术来评估剩余寿命和结构健康状况,以进行预测和结构健康管理。碳纤维增强聚合物(CFRP)等复合材料具有耐腐蚀、耐用、重量轻等优点,减少了维护需求,延长了使用寿命。它们的非各向同性介电和力学性能使得无损检测技术对材料缺陷的检测和定位具有挑战性。研制了一种小型电容成像系统,用于检测CFRP材料中多种类型的缺陷。然而,将原始成像数据转换为缺陷检测、分类、大小和位置的算法目前还不可用。本文提出了一种基于梯度响应特征的缺陷定位算法,以降低图像数据中的噪声。该算法计算图像的共现矩阵。从该矩阵中提取对比度、均匀性、能量和相关性等局部特征。选择这些特征的组合来定义缺陷区域。利用支持向量机(SVM)算法对图像处理中提取的特征进行分类。将算法识别出的缺陷位置与地面真实情况进行比较,检测概率达到82%。
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引用次数: 0
Fault diagnosis of rolling bearing using a transfer ensemble deep reinforcement learning method 基于传递集成深度强化学习方法的滚动轴承故障诊断
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194014
Zhenning Li, Hongkai Jiang, Shaowei Liu, Ruixin Wang
The reliable operation of rolling bearings is related to machinery safety. However, fault signals encountered in practical engineering applications are often characterized by high-dimensionality, complexity, and volume, which restricts the application of deep neural networks in fault diagnosis. Additionally, conventional diagnostic methods are limited by their reliance on manual feature extraction and a significant quantity of labeled samples, which can be time-consuming and resource-intensive. To address these limitations and improve the performance of fault diagnosis in the absence of labeled samples, an intelligent diagnostic agent (TERL-Agent) that combines transfer learning, ensemble learning and reinforcement learning is proposed. Firstly, an intelligent diagnostic agent is constructed by ensemble learning, which combines multiple reinforcement learning agents based on the Deep Q Network structure and has interactive learning capability to learn and classify fault data in the source domain environment. Secondly, transfer learning is used to transfer the feature extraction ability of the source domain intelligent diagnostic agent to the target intelligent diagnostic agent. Finally, the obtained target intelligent diagnostic agent is evaluated on fault data in the target domain and compared with other methods. The results indicate that the proposed method exhibits remarkable advantages and has great potential for practical application in fault diagnosis.
滚动轴承的可靠运行关系到机械安全。然而,实际工程应用中遇到的故障信号往往具有高维、复杂和体积大的特点,这限制了深度神经网络在故障诊断中的应用。此外,传统的诊断方法受到人工特征提取和大量标记样本的限制,这可能是耗时和资源密集的。为了解决这些局限性,提高无标记样本情况下的故障诊断性能,提出了一种结合迁移学习、集成学习和强化学习的智能诊断代理(TERL-Agent)。首先,采用集成学习方法构建智能诊断代理,该智能诊断代理基于深度Q网络结构组合多个强化学习代理,具有交互学习能力,对源域环境中的故障数据进行学习和分类;其次,利用迁移学习将源域智能诊断代理的特征提取能力转移到目标智能诊断代理;最后,对目标域的故障数据进行评估,并与其他方法进行比较。结果表明,该方法具有显著的优越性,在实际故障诊断中具有很大的应用潜力。
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引用次数: 0
Exploring the Use of PHM for Software System Security and Resilience 探索PHM在软件系统安全性和弹性中的应用
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10193932
Rajesh Murthy
With the confluence of Artificial Intelligence (AI), Big Data Analytics, smart sensors supplemented by internet of things (IOT) technologies, 5G and fog/edge intelligence for secure and reliable enterprise solutions, software systems are increasing in complexity. With growing cyber threats and complexity, there is a need for a secure and resilience framework to ensure continuous and reliable system operations. In this paper, we explore the concepts of resilience, security, and associated capabilities using a minimalist potential holistic PHM end to end architecture with machine learning and data management operations (DataOps). The paper concludes with potential directions and impacts of emerging technologies in system resilience and security. Data and signal are used interchangeably in this paper.
随着人工智能(AI)、大数据分析、以物联网(IOT)技术为补充的智能传感器、5G和雾/边缘智能为安全可靠的企业解决方案的融合,软件系统的复杂性越来越高。随着日益增长的网络威胁和复杂性,需要一个安全和弹性的框架来确保持续可靠的系统运行。在本文中,我们使用具有机器学习和数据管理操作(DataOps)的极简潜在整体PHM端到端架构来探索弹性、安全性和相关功能的概念。最后提出了新兴技术在系统弹性和安全性方面的潜在方向和影响。在本文中,数据和信号可以互换使用。
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引用次数: 0
Optimizing Data Training Quantity for Bearing Condition Monitoring 优化轴承状态监测数据训练量
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10193864
Ethan Wescoat, Vinita Jansari, L. Mears
Prognostics Health Management (PHM) in manu-facturing seeks to reduce the amount of unexpected downtime that inhibits manufacturing competitiveness. However, a common challenge for the manufacturing industry is the lack of known failure data to train a predictive classifier. This work optimizes the necessary quantity of required failure training data and healthy data for three different exemplar datasets by assessing classifier performance. Particle swarm optimization with penalty factors associated with the training data amount were used to identify the required training data amount for fault classification. Two separate analysis cases are considered: a binary classification and multi-class classification case termed the progressive case. In both analysis cases, the optimal training data depended on how separable the bearing data were between the different baseline and defect stages. In those instances where the differences in the data classes were apparent, the bearing data optimal training data amount was lower than in those instances where the data class differences were not present. Future work focuses on the investigation of these overlap cases to determine the best means for classifying progressive damage for remaining useful life calculations.
制造业中的预测健康管理(PHM)旨在减少影响制造业竞争力的意外停机时间。然而,制造业面临的一个共同挑战是缺乏已知的故障数据来训练预测分类器。本工作通过评估分类器的性能,为三个不同的范例数据集优化了所需的故障训练数据和健康数据的必要数量。采用与训练数据量相关的惩罚因子粒子群算法,确定故障分类所需的训练数据量。考虑两个独立的分析案例:一个二元分类和多类分类的情况下称为渐进的情况。在这两种分析情况下,最优训练数据取决于轴承数据在不同基线和缺陷阶段之间的可分离程度。在数据类差异明显的情况下,轴承数据最优训练数据量低于数据类差异不存在的情况。未来的工作重点是对这些重叠情况的调查,以确定对剩余使用寿命计算的渐进损伤进行分类的最佳方法。
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引用次数: 0
Electrochemical Impedance Spectroscopy (EIS) and Machine Learning based Battery State of Health (SoH) Estimation 电化学阻抗谱(EIS)和基于机器学习的电池健康状态(SoH)估计
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194065
Masuda A. Tonima, Austin DeHart, Deniz Tabakci, Piramon Tisapramotkul, Andrew Munro-West, Aarushi Mehra, T. Shoa
While Li-ion batteries have proven long lifetimes, an accurate assessment of the battery ca-pacity and its remaining life cannot yet be made using current Battery Management Systems (BMS) devices. Battery sensors used in BMS typically mon-itor voltage, current and temperature of the battery, in order to predict the state of health (SoH) of the battery. SoH is a measure that indicates the remaining capacity that had been affected by degradation. Information obtained by monitoring voltage, current and temperature are often not sufficient to predict SoH. In this study we captured extra information from interfacial layers of the battery through applying Electrochemical Impedance Spectroscopy (EIS) and employed a XGBoost-based machine learning approach to train our models. The results show that SoH of batteries can be predicted with 90% accuracy, 95% confidence and 82% reliability. Additionally, it was shown that accuracy could be maintained with little to no change even when the number of features was dramatically reduced and the sample size was minimal, thus making this method very practical for embedded EIS/AI based solutions.
虽然锂离子电池已经被证明具有很长的使用寿命,但目前的电池管理系统(BMS)设备还无法准确评估电池容量和剩余寿命。BMS中使用的电池传感器通常监测电池的电压、电流和温度,以预测电池的健康状态(SoH)。SoH是指示受退化影响的剩余容量的度量。通过监测电压、电流和温度获得的信息往往不足以预测SoH。在这项研究中,我们通过电化学阻抗谱(EIS)从电池的界面层捕获了额外的信息,并采用基于xgboost的机器学习方法来训练我们的模型。结果表明,该方法预测电池SoH的准确度为90%,置信度为95%,可靠性为82%。此外,研究表明,即使特征数量急剧减少,样本量最小,也可以在几乎没有变化的情况下保持准确性,从而使该方法对于基于嵌入式EIS/AI的解决方案非常实用。
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引用次数: 0
Robust Contrastive Learning and Multi-shot Voting for High-dimensional Multivariate Data-driven Prognostics 高维多元数据驱动预测的鲁棒对比学习和多镜头投票
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194050
Kaiji Sun, S. Magnússon, O. Steinert, Tony Lindgren
The availability of data gathered from industrial sensors has increased expeditiously in recent years. These data are valuable assets in delivering exceptional services for manufacturing enterprises. We see growing interests and expectations from manufacturers in deploying artificial intelligence for predictive maintenance. The paper has adopted and transferred a state-of-the-art method from few-shot learning to failure prognostics using the Siamese neural network based contractive learning. The method has three main characteristics on top of the highest performance - a sensitivity of 98.4% for Scania truck's air pressure system failure capture, compared to the methods proposed by the previous related research: prediction stability, deployment flexibility, and the robust multi-shot diagnosis based on selected historical reference samples.
近年来,从工业传感器收集的数据的可用性迅速增加。这些数据是为制造企业提供卓越服务的宝贵资产。我们看到制造商对部署人工智能进行预测性维护的兴趣和期望越来越大。本文采用并转移了一种最先进的方法,从少量学习到使用基于Siamese神经网络的收缩学习的失败预测。与以往相关研究提出的方法相比,该方法对斯堪尼亚卡车气压系统故障捕获的灵敏度高达98.4%,除此之外,该方法还具有三个主要特点:预测稳定性、部署灵活性以及基于选定的历史参考样本的鲁棒多镜头诊断。
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引用次数: 0
A semi-supervised RUL prediction with likelihood-based pseudo labeling for suspension histories 基于似然的悬架历史伪标记的半监督规则学习预测
Pub Date : 2023-06-05 DOI: 10.1109/ICPHM57936.2023.10194226
Ryosuke Takayama, Masanao Natsumeda, T. Yairi
Accurate remaining useful life (RUL) prediction is an essential for efficient maintenance. In recent years, with the rapid development of industrial big data, many data-driven methods for RUL prediction have made significant progress, especially using deep learning. However, most of the proposed deep learning models only utilize labeled data and require a large amount of labeled data. In practice, the component of equipment is often replaced with a new one before it fails by preventive maintenance, resulting in a small number of failure histories and a large number of suspension histories. In other words, we have a small amount of labeled data and a large amount of unlabeled data. This paper proposes a new semi-supervised RUL prediction method using pseudo labels with flexibility in model architecture and low computational cost. For each suspension history, optimal pseudo labels are estimated using a likelihood-based method that takes into account important constraints, which enables more effective use of the information in both failure and suspension histories. The experiments on the C-MAPSS dataset validate the prediction accuracy of the proposed approach and provide several insights.
准确的剩余使用寿命(RUL)预测是有效维护的必要条件。近年来,随着工业大数据的快速发展,许多数据驱动的RUL预测方法取得了重大进展,尤其是深度学习的应用。然而,大多数提出的深度学习模型只利用标记数据,并且需要大量的标记数据。在实际操作中,设备的部件往往是在发生故障前通过预防性维护更换新部件,从而产生少量的故障历史和大量的暂停历史。换句话说,我们有少量的标记数据和大量的未标记数据。本文提出了一种基于伪标签的半监督规则学习预测方法,该方法具有模型结构灵活、计算成本低的特点。对于每个悬挂历史,使用基于似然的方法估计最优伪标签,该方法考虑了重要的约束条件,从而可以更有效地利用故障和悬挂历史中的信息。在C-MAPSS数据集上的实验验证了该方法的预测精度,并提供了一些见解。
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引用次数: 0
期刊
2023 IEEE International Conference on Prognostics and Health Management (ICPHM)
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