Improvement in durability is one of the important subjects for utilizing solid oxide electrolyzer cell (SOEC) systems widely. In SOEC stacks, separators are exposed to complexed dual atmosphere (i.e. hydrogen - steam mixed gases and oxygen rich air are on each side). In this study, the degradation phenomena of separator materials (SUS430, ZMG232G10, Crofer22APU) in SOEC dual atmosphere were investigated. The samples were exposed in SOEC dual and simple atmospheres at 700 °C for 500 h. Then, their cross sections were analyzed by X-ray diffraction and scanning electron microscopy/energy-dispersive X-ray analysis. The degradation mechanisms of the separator materials in the SOEC stack operating conditions were discussed. ZMG232G10 and Crofer22APU with high Cr content showed thin oxide layer under both the dual or single atmosphere, while SUS430 with low Cr content showed significant oxidation in the H2-steam atmosphere and on the air side under the dual atmosphere condition. The significant oxidation on the air side of the dual atmosphere of SUS430 observed in this study is a unique phenomenon under the dual atmosphere condition and not observed in a single air atmosphere.
{"title":"Accelerated High-Temperature Oxidation Behavior of Ferritic Stainless Steel under Air/H2+H2O Dual Atmosphere","authors":"Riko Inuzuka, Norikazu Osada, Kiyoshi Imai, Tsuneji Kameda, Tatsumi Ishihara","doi":"10.1149/1945-7111/ad6bc4","DOIUrl":"https://doi.org/10.1149/1945-7111/ad6bc4","url":null,"abstract":"Improvement in durability is one of the important subjects for utilizing solid oxide electrolyzer cell (SOEC) systems widely. In SOEC stacks, separators are exposed to complexed dual atmosphere (i.e. hydrogen - steam mixed gases and oxygen rich air are on each side). In this study, the degradation phenomena of separator materials (SUS430, ZMG232G10, Crofer22APU) in SOEC dual atmosphere were investigated. The samples were exposed in SOEC dual and simple atmospheres at 700 °C for 500 h. Then, their cross sections were analyzed by X-ray diffraction and scanning electron microscopy/energy-dispersive X-ray analysis. The degradation mechanisms of the separator materials in the SOEC stack operating conditions were discussed. ZMG232G10 and Crofer22APU with high Cr content showed thin oxide layer under both the dual or single atmosphere, while SUS430 with low Cr content showed significant oxidation in the H2-steam atmosphere and on the air side under the dual atmosphere condition. The significant oxidation on the air side of the dual atmosphere of SUS430 observed in this study is a unique phenomenon under the dual atmosphere condition and not observed in a single air atmosphere.","PeriodicalId":17364,"journal":{"name":"Journal of The Electrochemical Society","volume":"60 1","pages":""},"PeriodicalIF":3.9,"publicationDate":"2024-08-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142222461","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-28DOI: 10.1149/1945-7111/ad6eba
Qingliang Zhang, Ningsong Qu
Copper alloys, such as ZCuPb10Sn10, have been widely applied to friction pairs in various products. Surface texture, such as micro-dimple array has attracted significant attention from researchers worldwide to improve tribological performance. To generate micro-dimple array on ZCuPb10Sn10 alloy by electrochemical machining, it is essential to investigate the electrochemical dissolution behavior of ZCuPb10Sn10 in NaNO3 solution. In this paper, the electrochemical dissolution behavior of ZCuPb10Sn10 alloy in NaNO3 solution is investigated through experimental tests. Anodic polarization, Tafel polarization, and electrochemical impedance spectroscopy were conducted to investigate its passive and corrosion behavior. The microstructure and composition of the dissolved surfaces were analyzed under various conditions. Additionally, a model was proposed to explain the electrochemical dissolution process of ZCuPb10Sn10 alloy in NaNO3 solution under high pressure hydrostatic conditions. Ultimately, a NaNO3 solution with 10% in concentration and 20 °C in temperature was selected as the electrolyte and a micro-dimple array with an average diameter of 119.7 μm and a depth of 7.4 μm was successfully generated with through-mask electrochemical micromachining on the surface of ZCuPb10Sn10 alloy.
{"title":"Electrochemical Dissolution Behavior of ZCuPb10Sn10 Alloy in NaNO3 Solution","authors":"Qingliang Zhang, Ningsong Qu","doi":"10.1149/1945-7111/ad6eba","DOIUrl":"https://doi.org/10.1149/1945-7111/ad6eba","url":null,"abstract":"Copper alloys, such as ZCuPb10Sn10, have been widely applied to friction pairs in various products. Surface texture, such as micro-dimple array has attracted significant attention from researchers worldwide to improve tribological performance. To generate micro-dimple array on ZCuPb10Sn10 alloy by electrochemical machining, it is essential to investigate the electrochemical dissolution behavior of ZCuPb10Sn10 in NaNO<sub>3</sub> solution. In this paper, the electrochemical dissolution behavior of ZCuPb10Sn10 alloy in NaNO<sub>3</sub> solution is investigated through experimental tests. Anodic polarization, Tafel polarization, and electrochemical impedance spectroscopy were conducted to investigate its passive and corrosion behavior. The microstructure and composition of the dissolved surfaces were analyzed under various conditions. Additionally, a model was proposed to explain the electrochemical dissolution process of ZCuPb10Sn10 alloy in NaNO<sub>3</sub> solution under high pressure hydrostatic conditions. Ultimately, a NaNO<sub>3</sub> solution with 10% in concentration and 20 °C in temperature was selected as the electrolyte and a micro-dimple array with an average diameter of 119.7 μm and a depth of 7.4 μm was successfully generated with through-mask electrochemical micromachining on the surface of ZCuPb10Sn10 alloy.","PeriodicalId":17364,"journal":{"name":"Journal of The Electrochemical Society","volume":"176 1","pages":""},"PeriodicalIF":3.9,"publicationDate":"2024-08-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142222464","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-28DOI: 10.1149/1945-7111/ad6fd7
Monsuru Dauda, John Hendershot, Mustapha Bello, Junghyun Park, Alvaro Loaiza Orduz, Orhan Kizilkaya, Phillip Sprunger, Anthony Engler, Koffi Yao, Craig Plaisance, John Flake
In this study Cu, Sn, and bimetallic CuSnx nanoparticles were synthesized and evaluated as electrocatalysts for CO2 reduction using zero gap membrane electrode assemblies. Results show bimetallic electrocatalysts with Sn contents above 10% yield formate as a primary product with Faradaic Efficiencies near 70% at 350 mA cm−2. Cu-Snx electrocatalysts with less than 10% Sn yield CO at current densities below 350 mA cm−2 and relatively lower cell potentials. When the low-Sn content bimetallic electrocatalysts were evaluated in alkaline anolytes at 350 mA cm−2, ethanol was recorded as the primary product (FE = 48.5% at Ecell ≥ 3.0 V). We propose enhanced C2 activity and selectivity originate from Cu dimers adjacent to Sn atoms for bimetallic electrocatalyst with low-Sn content. The C2 active sites are lost when the surface Sn content exceeds 25%–38%.
本研究合成了铜、锡和双金属 CuSnx 纳米粒子,并将其作为使用零间隙膜电极组件进行二氧化碳还原的电催化剂进行了评估。结果表明,Sn 含量高于 10% 的双金属电催化剂在 350 mA cm-2 电流条件下,主要产物甲酸的法拉第效率接近 70%。锡含量低于 10%的铜锡双金属电催化剂在电流密度低于 350 mA cm-2 和电池电位相对较低的条件下产生 CO。在 350 mA cm-2 的碱性溶液中评估低锡含量的双金属电催化剂时,乙醇被记录为主要产物(Ecell ≥ 3.0 V 时 FE = 48.5%)。我们认为,C2 活性和选择性的增强源于低锡含量双金属电催化剂中与锡原子相邻的铜二聚体。当表面锡含量超过 25%-38% 时,C2 活性位点就会消失。
{"title":"Activity and Selectivity in the Electrochemical Reduction of CO2 at CuSnx Electrocatalysts Using a Zero-Gap Membrane Electrode Assembly","authors":"Monsuru Dauda, John Hendershot, Mustapha Bello, Junghyun Park, Alvaro Loaiza Orduz, Orhan Kizilkaya, Phillip Sprunger, Anthony Engler, Koffi Yao, Craig Plaisance, John Flake","doi":"10.1149/1945-7111/ad6fd7","DOIUrl":"https://doi.org/10.1149/1945-7111/ad6fd7","url":null,"abstract":"In this study Cu, Sn, and bimetallic CuSn<sub>x</sub> nanoparticles were synthesized and evaluated as electrocatalysts for CO<sub>2</sub> reduction using zero gap membrane electrode assemblies. Results show bimetallic electrocatalysts with Sn contents above 10% yield formate as a primary product with Faradaic Efficiencies near 70% at 350 mA cm<sup>−2</sup>. Cu-Sn<sub>x</sub> electrocatalysts with less than 10% Sn yield CO at current densities below 350 mA cm<sup>−2</sup> and relatively lower cell potentials. When the low-Sn content bimetallic electrocatalysts were evaluated in alkaline anolytes at 350 mA cm<sup>−2</sup>, ethanol was recorded as the primary product (FE = 48.5% at E<sub>cell</sub> ≥ 3.0 V). We propose enhanced C<sub>2</sub> activity and selectivity originate from Cu dimers adjacent to Sn atoms for bimetallic electrocatalyst with low-Sn content. The C<sub>2</sub> active sites are lost when the surface Sn content exceeds 25%–38%.","PeriodicalId":17364,"journal":{"name":"Journal of The Electrochemical Society","volume":"2 1","pages":""},"PeriodicalIF":3.9,"publicationDate":"2024-08-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142222466","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
To meet the industrial production needs for high-quality and precisely controllable structured high-end nickel foils, rare Earth compounds are added as additives in complex industrial electrolytes to improve the quality of the nickel deposition layer. This study investigates the effects of adding rare Earth compounds to the existing industrial production electrolytes (which already contain various organic and inorganic additives in a mixed acid solution) on the surface microstructure, cerium content, grain size, and crystal orientation of the nickel deposition layer. Using direct current electrodeposition, different concentrations of rare Earth compounds were added to the industrial electrolyte, and the cerium content, grain size, and crystal orientation were characterized. The results show that adding 0.8 g·l−1 CeCl3 accelerates the nucleation rate and shortens the nucleation relaxation time. The addition of rare Earth elements promotes multi-directional preferential growth, resulting in uniform and fine grain size, improved grain structure of the deposition layer, and reduced surface roughness of the nickel plating layer. Therefore, rare Earth elements can be used to regulate the structure, microstructure, and grain refinement of the nickel deposition layer without affecting its composition.
{"title":"The Effect of the Rare Earth Element Cerium on the Electrocrystallization and Microstructure of Nickel Electrodeposits in Industrial Electrolytes","authors":"Yang-Tao Xu, Yan-Hong Li, Yin Peng, Zhi-Qiang Zhong","doi":"10.1149/1945-7111/ad70da","DOIUrl":"https://doi.org/10.1149/1945-7111/ad70da","url":null,"abstract":"To meet the industrial production needs for high-quality and precisely controllable structured high-end nickel foils, rare Earth compounds are added as additives in complex industrial electrolytes to improve the quality of the nickel deposition layer. This study investigates the effects of adding rare Earth compounds to the existing industrial production electrolytes (which already contain various organic and inorganic additives in a mixed acid solution) on the surface microstructure, cerium content, grain size, and crystal orientation of the nickel deposition layer. Using direct current electrodeposition, different concentrations of rare Earth compounds were added to the industrial electrolyte, and the cerium content, grain size, and crystal orientation were characterized. The results show that adding 0.8 g·l<sup>−1</sup> CeCl<sub>3</sub> accelerates the nucleation rate and shortens the nucleation relaxation time. The addition of rare Earth elements promotes multi-directional preferential growth, resulting in uniform and fine grain size, improved grain structure of the deposition layer, and reduced surface roughness of the nickel plating layer. Therefore, rare Earth elements can be used to regulate the structure, microstructure, and grain refinement of the nickel deposition layer without affecting its composition.","PeriodicalId":17364,"journal":{"name":"Journal of The Electrochemical Society","volume":"20 1","pages":""},"PeriodicalIF":3.9,"publicationDate":"2024-08-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142222482","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-28DOI: 10.1149/1945-7111/ad6ef6
Si-Qi Jiao, Yu-Feng Liu, Xiao-Hong Zheng, Cheng Zhang, Xiao-Rui Wang
Compared to gas sensors based on single metal oxide, gas sensors based on binary metal oxide semiconductors (MOS) offer a rich variety of structural types and hold great potential for excellent selectivity. Inspired by this, we synthesized BiVO4 powder through a stepwise reaction combining calcination with hydrothermal bath and investigated the influence of different calcination temperatures on its gas sensitivity performance. Our study revealed that BiVO4-600 exhibited optimal TEA gas sensing behavior at 225 °C, showing high response values (Ra/Rg = 43.4) and fast response/recovery times (15 s/52 s). Additionally, the sensor displayed high stability, repeatability, and exceptional selectivity. Preliminary research indicates that calcination temperature induces changes in the oxygen vacancy content of BiVO4, thus affecting its sensing performance.