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Performance analysis of textured spherical hybrid journal bearings operated with magneto-rheological fluid 磁流变液作用下的纹理球杂化滑动轴承性能分析
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-18 DOI: 10.1115/1.4063495
Adesh Kumar Tomar, Satish Chandra Sharma, Krishnkant Sahu
Abstract Recently, textured surfaces have been used to enhance the performance of tribological systems. This paper examines the effect of textured surfaces on hole-entry spherical hybrid journal bearings operated using magnetorheological (MR) fluid. The different geometric shapes of textured surfaces, including spherical, rectangular, and conical, have been selected for numerical analysis. Next-generation design for tribological systems based on MR fluid lubrication emphasizes dynamic performance. MR fluid responds quickly, and its rheological characteristics can be simply adjusted. The present paper also deals with the non-Newtonian behavior of MR fluid on the bearing performance characteristics parameters. The finite element method is used to solve the modified Reynolds equation. The findings of numerical simulation show that the application of textured surfaces and MR fluid improves the values of minimum fluid film thickness and stability of the bearing.
摘要近年来,织构表面已被用于提高摩擦学系统的性能。本文研究了纹理表面对使用磁流变(MR)流体操作的孔入口球面混合滑动轴承的影响。不同几何形状的纹理表面,包括球面,矩形和锥形,已经选择了数值分析。基于磁流变液润滑的下一代摩擦学系统设计强调动态性能。磁流变液反应迅速,其流变特性可以简单地调整。本文还讨论了磁流变液的非牛顿行为对轴承性能特征参数的影响。采用有限元法求解修正后的雷诺方程。数值模拟结果表明,纹理表面和磁流变液的应用提高了轴承的最小液膜厚度值和稳定性。
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引用次数: 1
Comparison of tribological characteristics of LM13/B4C and LM13/ilmenite composites at high temperature conditions 高温条件下LM13/B4C与LM13/钛铁矿复合材料摩擦学特性比较
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-17 DOI: 10.1115/1.4063811
Rahul Gupta, Tarun Nanda, O. P. Pandey, Varun Singhal, Sandeep Bansal, Ravi Shankar Raman
Abstract In this work, high temperature tribological characteristics of ilmenite reinforced LM13 aluminium alloy based composites (AMCs) and boron carbide reinforced AMCs are compared. Stir-cast composites were processed using boron carbide (CDP) and ilmenite (NDP) particles separately as reinforcements. Particle size range was 106–125 μm and reinforcement levels were 5, 10, and 15 wt.% for both types of composites. Both composites exhibited uniform distribution of reinforced particles and grain refinement. Compared to the LM13 base alloy, NDP composite containing 15 wt.% reinforcement showed significant improvement in hardness (57%), coefficient of friction (57%), mild-to-severe wear transition temperature, average steady-state wear rate (49%), and coefficient of thermal expansion (55%). CDP-15 composite showed slightly better properties than NDP-15 composite. Microstructure refinement, increased dimensional stability, formation of oxide layer, and formation of tribo-layer due to reinforcement of the ceramic fillers were the main reasons for improvement in properties of processed AMCs. SEM-EDS of wear tracks-debris showed abrasive/delamination wear as the main mechanisms for materials loss. The research showed that the low-cost ilmenite particles can substitute for the very costly boron carbide particles as reinforcements in AMCs used for dry sliding wear applications under high operating temperatures-applied load conditions of the order of 300°C-49 N.
本文比较了钛铁矿增强LM13铝合金基复合材料(AMCs)和碳化硼增强AMCs的高温摩擦学特性。分别以碳化硼(CDP)和钛铁矿(NDP)为增强剂制备了搅拌铸造复合材料。两种复合材料的粒径范围为106 ~ 125 μm,增强率分别为5%、10%和15% wt.%。两种复合材料均表现出增强颗粒分布均匀、晶粒细化的特点。与LM13基合金相比,含有15wt .%增强率的NDP复合材料在硬度(57%)、摩擦系数(57%)、中至重度磨损转变温度、平均稳态磨损率(49%)和热膨胀系数(55%)方面均有显著提高。CDP-15复合材料的性能略优于NDP-15复合材料。微观结构的细化、尺寸稳定性的提高、氧化层的形成和摩擦层的形成是陶瓷填料增强的主要原因。磨损轨迹-碎屑的SEM-EDS显示磨粒/脱层磨损是材料损失的主要机制。研究表明,在300°C-49 N的高温载荷条件下,低成本的钛铁矿颗粒可以替代昂贵的碳化硼颗粒作为干滑动磨损材料的增强材料。
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引用次数: 0
Analysis on effects of material parameters on thermoelastic instability of separate plate in wet clutch 材料参数对湿式离合器分离片热弹性失稳的影响分析
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-17 DOI: 10.1115/1.4063812
Li Jiaxue, Jin Wenrui, Zhang Zhigang, Lv Xiaoxiao, Zhang Tao
Abstract The working characteristics of wet clutches have an important impact on the safety performance of vehicles. In order to obtain the thermoelastic instability characteristics of wet clutch separate plate, a finite element modeling method is proposed. The temperature field calculation model of separate plate and its thermo-hydro-mechanical coupling relationship are constructed. The distribution law of high temperature hot spots on the surface of separate plate is obtained and the thermoelastic instability mechanism is revealed. Effectiveness of the simulation model is verified by road test, and surface topography of separate plate is observed by scanning electron microscope. A thermoelastic instability calculation model considering different material parameters is established. The temperature field distribution law is reviewed under different elastic modulus, specific heat capacity, thermal conductivity and thermal expansion coefficient. Results show that increasing the specific heat capacity and thermal conductivity of the separate plate, decreasing the elastic modulus and thermal expansion coefficient can improve the stability of the system. The thermal conductivity and thermal expansion coefficient have important effects on the thermoelastic instability. The specific heat capacity has a certain effect, and the elastic modulus' effect is the least. The research results of this paper can provide theoretical support for optimizing the structure of wet clutch and improving the stability of the system.
摘要湿式离合器的工作特性对车辆的安全性能有重要影响。为了获得湿式离合器分离片的热弹性失稳特性,提出了一种有限元建模方法。建立了分离板的温度场计算模型及其热-水-力耦合关系。得到了分离板表面高温热点的分布规律,揭示了热弹性失稳机理。通过道路试验验证了仿真模型的有效性,并通过扫描电镜观察了分离板的表面形貌。建立了考虑不同材料参数的热弹性失稳计算模型。综述了不同弹性模量、比热容、导热系数和热膨胀系数下的温度场分布规律。结果表明,提高分离板的比热容和导热系数,降低弹性模量和热膨胀系数可以提高体系的稳定性。导热系数和热膨胀系数对热弹性不稳定性有重要影响。比热容有一定的影响,弹性模量的影响最小。研究结果可为优化湿式离合器结构,提高系统稳定性提供理论支持。
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引用次数: 0
Modified finite difference methods for Reynold equation with film thickness discontinuity 膜厚不连续雷诺方程的修正有限差分法
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-05 DOI: 10.1115/1.4063442
Qiang He, Fengming Hu, Weifeng Huang, Yang Hu, Guohui Cong, Yixun Zhang
Abstract In hydrodynamic lubrication problems, the presence of step structures on the surface can cause discontinuities in the film thickness. This article proposes two models for solving the two-dimensional Reynolds equation with film thickness discontinuity using the finite difference method (FDM). In model I, the film thickness variable is defined at the center of the mesh grids, allowing the Reynolds equation to be reformulated in a weak form that eliminates the singularity of film thickness discontinuity and satisfies the flow continuity condition at the film thickness discontinuity region. By considering the step boundary on the surface as the interface, model II is constructed based on the immersed interface method, turning the hydrodynamic lubrication problem into a classical interface problem. The jump conditions across the interface are derived in accordance with the continuous flow requirement. A phase-field function is adopted to describe the interface on the uniform rectangular mesh grids. Numerical experiments are conducted to assess the accuracy and capabilities of the two proposed models for analyzing a step-dimple-textured sealing. The results demonstrate that both modified FDM models can effectively address the thickness discontinuity issue. Model II achieves second-order accuracy for the pressure distribution when dealing with curved interfaces based on Cartesian grids, whereas model I demonstrates first-order accuracy. Both the proposed models exhibit superior accuracy compared to the traditional second-order central FDM when dealing with curved interfaces. Moreover, the performance of model II is further assessed by simulating lubrication problems with complex groove shapes, and the results indicate its flexibility in addressing thickness discontinuity problems with complex curve interface.
摘要在流体动力润滑问题中,表面台阶结构的存在会导致油膜厚度的不连续性。本文提出了用有限差分法求解含膜厚不连续的二维雷诺方程的两种模型。在模型1中,将膜厚变量定义在网格的中心,使得雷诺方程以弱形式重新表述,消除了膜厚不连续的奇异性,满足了膜厚不连续区域的流动连续性条件。以表面台阶边界为界面,基于浸入界面法构建模型II,将流体动力润滑问题转化为经典界面问题。根据连续流动的要求,推导了跨界面的跳跃条件。采用相场函数描述均匀矩形网格上的界面。通过数值实验验证了这两种模型分析阶梯凹痕纹理密封的精度和能力。结果表明,两种改进的FDM模型都能有效地解决厚度不连续问题。模型II在处理基于笛卡尔网格的曲面界面时达到了二阶精度,而模型I则达到了一阶精度。在处理曲面界面时,两种模型都比传统的二阶中心FDM具有更高的精度。此外,通过模拟复杂凹槽形状的润滑问题,进一步评估了模型II的性能,结果表明其在解决复杂曲线界面的厚度不连续问题方面具有灵活性。
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引用次数: 0
Mathematical modeling and experimental characterization of the piezoelectric servo valve system 压电伺服阀系统的数学建模与实验表征
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-05 DOI: 10.1115/1.4063210
Yixin Zhang, Wei Pan, Shujiang Chen, Yongtao Zhang, Changhou Lu
Abstract The dynamic performance of the hydraulic system depends on the dynamic characteristics of the servo valve. In this article, the control characteristics of the piezoelectric servo valve are studied theoretically and experimentally. The mathematical model of the system is established by considering the influence of the piezoelectric servo valve, the influence of the pipeline, and the interaction between them. The frequency response characteristics of the system and the influence of the pipeline parameters on the control characteristics of the system are discussed. The simulation results are compared with the experimental results to verify the accuracy and efficiency of the piezoelectric servo valve dynamic model established in this article.
摘要液压系统的动态性能取决于伺服阀的动态特性。本文对压电伺服阀的控制特性进行了理论和实验研究。考虑压电伺服阀的影响、管道的影响以及两者之间的相互作用,建立了系统的数学模型。讨论了系统的频响特性以及管道参数对系统控制特性的影响。将仿真结果与实验结果进行对比,验证了本文所建立的压电伺服阀动力学模型的准确性和有效性。
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引用次数: 0
The Influence of Cage Pocket Lubrication on the Simulation of Deep Groove Ball Bearing Cage Motion 保持架袋润滑对深沟球轴承保持架运动仿真的影响
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-03 DOI: 10.1115/1.4063624
Thomas Russell, Farshid Sadeghi, Young Sup Kang, Isidoro Mazzitelli
Abstract A six degrees-of-freedom Dynamic Bearing Model (DBM) was modified to include a novel cage pocket lubrication model. The motion of the cage was determined using the finite difference method to solve for the pressure generation and resultant forces inside of each cage pocket at each time step of the dynamic model. The computational domain of the finite difference model was designed to reflect the specific cage pocket geometry of four common cage designs. Additionally, a bearing cage friction test rig was utilized to characterize the lubrication state inside of each cage. Experiments were performed that reveal the relationship between cage shape, ball speed, and relative ball – cage position. Specifically, information on the occurrence of kinematic starvation, the speed dependent evacuation of oil from a cage pocket, was collected for use as an input condition to the dynamic bearing model. An inverse distance weighting scheme was utilized to predict starvation parameters for a general ball position inside of the cage pocket. Results from the dynamic simulation reveal new knowledge on the effect of cage geometry and lubrication on dynamic behavior. The inclusion of lubrication effects inside of the cage pocket reduces the median contact force between the balls and cage pocket and improves the stability of the predicted cage motion.
摘要对六自由度动态轴承模型(DBM)进行了改进,加入了一种新型的保持架口袋润滑模型。采用有限差分法确定笼的运动,求解动力学模型中每个时间步长各笼袋内的压力产生和合力。设计了有限差分模型的计算域,以反映四种常见笼兜设计的具体几何形状。此外,利用轴承保持架摩擦试验台对每个保持架内部的润滑状态进行了表征。实验揭示了球笼形状、球速度和球笼相对位置之间的关系。具体地说,收集了关于发生运动饥饿的信息,即与速度相关的油从笼袋中排出,作为动态轴承模型的输入条件。采用一种逆距离加权方法预测笼袋内一般球位的饥饿参数。动态模拟的结果揭示了保持架几何形状和润滑对动态性能影响的新知识。笼袋内部的润滑作用降低了球与笼袋之间的中间接触力,提高了预测笼运动的稳定性。
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引用次数: 0
Uncertainty Analysis of Friction and Wear Rate of Cylinder Liner- Piston Ring Tribo Pair under Boundary Lubrication Conditions 边界润滑条件下缸套-活塞环摩擦副摩擦磨损率的不确定性分析
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-10-03 DOI: 10.1115/1.4063623
Ajith Kurian Baby, Rajendrakumar PK, Deepak Lawrence K
Abstract Uncertainty analyses can improve the reliability and validity of the assessment of friction and wear rate of tribo-systems. This work analyses the various sources of uncertainty in the estimation of friction and wear rate of liner-ring pairs using a linear reciprocating tribometer (LRT) as per the analytical method suggested by Guide to the Expression of Uncertainty in Measurement (GUM) and simulation approach using Monte Carlo Simulation (MCS) method. The uncertainty analysis was conducted by performing sliding wear experiments using a hypereutectic Al-Si cylinder liner specimen against the chrome-coated piston ring as the counter specimen. The experiments were performed to mimic the engine's condition under a boundary layer lubrication regime. The Type A and Type B uncertainty components of the tribo system, such as uncertainty involved in the measurement of mass, linear dimensions of the specimen, radius of the specimen, normal force, stroke length and frictional force, were evaluated to study their influence on the assessment of the friction and wear rate. The probability density function of all these uncertainty sources were simulated using MCS approach to compute the 95% coverage interval for friction and wear rate directly. The variation in absolute value between the coverage interval limits computed by the GUM framework and predicted by the Monte Carlo method for wear rate was 11.83%, and for friction coefficient, it was 12.005%.
摘要不确定性分析可以提高摩擦系统摩擦磨损率评估的可靠性和有效性。本文根据《测量不确定度表达指南》(GUM)和蒙特卡罗模拟(MCS)方法提出的分析方法,分析了线性往动式摩擦计(LRT)估计衬里环副摩擦和磨损率的各种不确定度来源。采用过共晶Al-Si缸套试样与镀铬活塞环作为反试样进行滑动磨损实验,进行了不确定度分析。实验模拟了发动机在边界层润滑状态下的工况。评估了摩擦系统中质量、试样线性尺寸、试样半径、法向力、行程长度和摩擦力测量所涉及的A类和B类不确定度分量,研究了它们对摩擦磨损率评估的影响。采用MCS方法模拟所有不确定性源的概率密度函数,直接计算摩擦磨损率的95%覆盖区间。GUM框架计算的磨损率覆盖区间极限绝对值与蒙特卡罗方法预测的磨损率覆盖区间极限绝对值的差异为11.83%,摩擦系数绝对值的差异为12.005%。
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引用次数: 0
Thermohydrodynamic Analysis of a Controllable Stiffness Foil Bearing with Shape Memory Alloy Springs: Experimental Tests and Theoretical Predictions 形状记忆合金弹簧可控刚度箔形轴承的热流体力学分析:实验测试和理论预测
3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-09-14 DOI: 10.1115/1.4063441
Yuanlong Cao, Hao kaiyuan, Jiahui Fan, Hang Zhang, Hanqing Guan, Kai Feng
Abstract Shape memory alloy (SMA)-gas foil bearings (SMA-GFBs) are novel gas bearings constituted of top foil, SMA springs and housing. The radial clearance, stiffness and damping coefficients of SMA-GFBs can be controlled by the bearing temperature which is determined by the electric heating of SMS springs and the cooling air. A 3D thermohydrodynamic model (THD) with the consideration of the conduction and convection of top foil, bearing housing and hollow rotor and heat energy of heated SMA springs is presented to simulate the temperature distribution of SMA-GFBs at different rotational speeds, heating powers and cooling flows. A test rig is built to measure the SMA-GFB temperature and to validate the effectiveness of the theoretical model and circumferential cooling mode. Parametric studies are conducted with different speeds, heating powers and cooling flows. Heat transfer ratios of rotor and substructure are also compared. Compared with the temperature difference of bearing temperature in the circumferential or axial direction, the influence of rotational speed and cooling flow on bearing temperature is very obvious. The phase transition process of SMA spring can be controlled by adjusting the rotor speed and the cooling flow reasonably, and then the temperature characteristics of SMA-GFB can be changed. The temperature generated by compressed gas film and heated SMA springs and cooling mode can be adjust to validate the feasibility of active changing the performance of bearing-rotor system.
摘要形状记忆合金(SMA)-气体箔轴承(SMA- gfbs)是一种由顶部箔、SMA弹簧和外壳组成的新型气体轴承。SMA-GFBs的径向间隙、刚度和阻尼系数可由轴承温度控制,轴承温度由SMS弹簧的电加热和冷却空气决定。针对SMA- gfbs在不同转速、加热功率和冷却流量下的温度分布,建立了考虑顶部箔片、轴承壳和空心转子的传导和对流以及SMA弹簧加热热能的三维热流体力学模型(THD)。建立了SMA-GFB温度测试平台,验证了理论模型和周向冷却模式的有效性。在不同的速度、加热功率和冷却流量下进行参数化研究。还比较了转子和子结构的换热比。与轴承温度在周向或轴向的温差相比,转速和冷却流量对轴承温度的影响非常明显。通过合理调节转子转速和冷却流量,可以控制SMA弹簧的相变过程,从而改变SMA- gfb的温度特性。压缩气膜和加热SMA弹簧产生的温度和冷却方式可以调节,以验证主动改变轴承-转子系统性能的可行性。
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引用次数: 0
Modeling of Flash Temperature for Elastic Sliding Contact of Single Micro-Asperity Pair 单微凸副弹性滑动接触闪蒸温度建模
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-08-31 DOI: 10.1115/1.4063334
Zhe Wu, Yuying Zhang, Yang Xu, Desuan Jie, R. Jackson
The flash temperature in the sliding frictional contact between micro asperities has an important influence on the frictional characteristics of advanced functional ceramics. In this paper, the elastic sliding frictional contact of single three-dimensional micron/submicron scale asperity pair is considered. A three-dimensional finite element model (FEM) for fully coupled thermal-stress analysis of sliding contact of SiC/Al2O3 asperity pair is developed. An empirical correction factor for contact characteristics is obtained based on the FEM results. The FEM results show that, compared with the Hertz theoretical solution, the contact area becomes smaller and the contact pressure becomes larger in the case of sliding contact with large deformation. The flash temperature has a negative correlation with the composite radius of asperity pair, and a positive correlation with the interference depth and sliding speed. Using Hertz theory, parabolic distributed heat source, Fourier heat conduction law, and the newly-proposed correction factor, a semi-analytical model of flash temperature during the elastic frictional sliding between two single asperities is established. The relative difference between the flash temperature predicted by the established semi-analytical model and the FEM model is less than 1.2%. The relative difference decreases with the increasing interference depth. This work is of valuable reference for studying the frictional heat related issues of advanced ceramics.
微凸体之间滑动摩擦接触的闪蒸温度对高级功能陶瓷的摩擦特性有重要影响。本文考虑了单个三维微米/亚微米微凸体对的弹性滑动摩擦接触。建立了SiC/Al2O3微凸体对滑动接触全耦合热应力分析的三维有限元模型。基于有限元结果,得到了接触特性的经验修正系数。有限元计算结果表明,与赫兹理论解相比,在大变形的滑动接触情况下,接触面积变小,接触压力变大。闪变温度与微凸体对的复合半径呈负相关,与干涉深度和滑动速度呈正相关。利用赫兹理论、抛物型分布热源、傅立叶热传导定律和新提出的修正因子,建立了两个单凸体之间弹性摩擦滑动过程中闪蒸温度的半解析模型。所建立的半解析模型与有限元模型预测的闪蒸温度的相对差异小于1.2%。相对差异随着干涉深度的增加而减小。这项工作对研究先进陶瓷的摩擦热相关问题具有重要的参考价值。
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引用次数: 0
Thermoelastohydrodynamic mixed lubrication of combined rod seals operating at high pressures and speeds: mathematical modeling and numerical analysis 高压高速组合杆密封的热弹流混合润滑:数学建模和数值分析
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-08-28 DOI: 10.1115/1.4063267
Bing-qing Wang, Xiaoxuan Li, X.-L. Peng, Yuntang Li, Yuan Chen, Jie Jin
Thermoelastohydrodynamic (TEHD) mixed lubrication characteristics of a step combined rod seal under high pressure and high speed conditions are analyzed in this article. A novel TEHD mixed lubrication model for combined rod seals is innovatively established from the perspective of “seal-film-rod” system for the first time. Parameterized studies are conducted to evaluate the thermal effect on seal behavior with the comparison of isothermal elastohydrodynamic (EHD) lubrication analysis. Numerical results show that the interface friction heat is quite remarkable and mainly concentrated on the sealing lip especially in high pressure and speed cases. With the increasing of sealed pressure or rod speed, the temperature rise becomes more obvious and has a more significant impact on the sealing performance. The excessively rising temperature will even exceed the melting point of the sealing material, causing thermal damage.
分析了阶梯式组合杆密封在高压和高速条件下的热弹流混合润滑特性。首次从“密封膜-杆”系统的角度创新性地建立了组合杆密封的TEHD混合润滑模型。通过对等温弹流力学(EHD)润滑分析的比较,进行了参数化研究,以评估热对密封性能的影响。数值结果表明,界面摩擦热非常显著,主要集中在密封唇上,尤其是在高压和高速情况下。随着密封压力或杆速的增加,温度上升变得更加明显,对密封性能的影响也更加显著。过高的温度甚至会超过密封材料的熔点,造成热损伤。
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引用次数: 0
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Journal of Tribology-transactions of The Asme
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