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Pressure Profile and Stiffness Analysis of Supercritical CO2 Inside a Rotating Annulus Cooling Passage Using CFD 旋转环空冷却通道内超临界CO2的CFD压力分布和刚度分析
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-22 DOI: 10.1115/1.4062812
M. Uddin, Professor Halim Gurgenci, Zhiqiang Guan
The recent supercritical CO2 power turbine configuration development introduced a cooling zone parametric model to overcome the existing technical challenges. The parametric model is the annulus cooling passage with a supercritical CO2 coolant consisting of radial clearance, length, and shaft diameter are the geometrical parameter. This study aims to investigate the pressure profile and stiffness coefficient of the cooling passage using computational fluid dynamics (CFD) and to explore the validity of the assumptions that exist in the simplified analysis. The effect of eccentricity ratio, shaft speed, and axial length are investigated. The result showed that, like the hydrodynamic bearing, the supercritical CO2 swirling in the annulus passage produces substantial mechanical support on the shaft. Hence, the cooling zone stiffness contribution should be included in the supercritical CO2 turbine shaft vibration analysis which is not presently taken into consideration.
最近的超临界CO2动力涡轮机配置开发引入了冷却区参数模型,以克服现有的技术挑战。参数模型是具有超临界CO2冷却剂的环空冷却通道,径向间隙、长度和轴直径是几何参数。本研究旨在使用计算流体动力学(CFD)研究冷却通道的压力分布和刚度系数,并探索简化分析中存在的假设的有效性。研究了偏心率、轴速和轴向长度的影响。结果表明,与流体动力轴承一样,超临界CO2在环空通道中的旋流对轴产生了实质性的机械支撑。因此,冷却区刚度的贡献应包括在超临界CO2涡轮机轴振动分析中,而目前尚未考虑。
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引用次数: 0
Automated Vibration and Acoustic Crepitus Sensing in Humans 人类的自动振动和Crepitus声学传感
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-21 DOI: 10.1115/1.4062808
Gregory R. Roytman, Jocelyn Faydenko, Matthew Budavich, Judith D. Pocius, Gregory David Cramer
Crepitus vibrational and acoustic signal analysis of the human facet joints of the lumbar spine has historically been a difficult problem due to the inhomogeneous and varied signal characteristics. Here we improve upon our previous automated computational method, now enhancing it for analysis of human crepitus. Compared with this group's previous studies using a mechanical model; human crepitus is extremely complex. Moreover, there is no existing availability of large numbers of human crepitus data to enable effective machine learning approaches. Therefore, we proposed an automated method (AM) of analysis that, analogous to machine learning, used a test set (n = 16) and an experimental set of data (n = 48). The advantage of beginning with this approach was that we identified characteristics of the signal that are unavailable or otherwise not easily obtained in more advanced methods, such as “black box” machine learning methods. However, we did not have the high fidelity that a machine learning approach would provide. This was shown by only a fair level of inter-rater agreement (Kw = 0.367; SE = 0.054, 95% CI = 0.260-0.474) between the AM and human observers before adjustments were made in the AM. Following adjustments to the AM, inter-rater agreement improved to a substantial level of agreement (Kw = 0.788; SE = 0.056, 95% CI = 0.0.682-0.895). In the future, we recommend a machine learning study with a high number of subjects, that can better capture the nuances of varying types of human crepitus.
人类腰椎小关节的Crepitus振动和声学信号分析历来是一个困难的问题,这是由于信号特性的不均匀和变化。在这里,我们改进了以前的自动计算方法,现在将其用于分析人类皱纹。与该组先前使用力学模型进行的研究相比;人类的皱纹是极其复杂的。此外,目前还没有大量的人类认知数据来实现有效的机器学习方法。因此,我们提出了一种自动分析方法(AM),类似于机器学习,使用测试集(n=16)和实验数据集(n=48)。从这种方法开始的好处是,我们识别了在更先进的方法中不可用或不容易获得的信号特征,例如“黑匣子”机器学习方法。然而,我们没有机器学习方法所能提供的高保真度。在对AM进行调整之前,AM和人类观察者之间只有一个公平的评分者间一致性水平(Kw=0.367;SE=0.054,95%CI=0.260-0.474)表明了这一点。在对AM做出调整后,评分者间的一致性提高到了相当大的水平(Kw=0.788;SE=0.056,95%CI=0.0.682-0.895)。在未来,我们建议进行大量受试者的机器学习研究,这样可以更好地捕捉不同类型人类皱纹的细微差别。
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引用次数: 0
Mixed lubrication analysis of scrolls lubricated with CO2/oil mixture based on a homogeneous model 基于均匀模型的CO2/油混合润滑涡旋混合润滑分析
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-02 DOI: 10.1115/1.4062690
Chunjie Wei, Hui Song, Z. Hu, Wei Wang
The tribological performance of scrolls lubricated with CO2/oil mixture is investigated using a combination of the mixed lubrication model and homogeneous model. The physical characteristics of the CO2/oil mixture were established prior to using the lubrication model. Then the evolution of the lubrication condition during the meshing process of scrolls was investigated, and the impact of radial clearance and refrigerant on the tribological behavior was assessed. The lubrication condition of the tribo-pair deteriorates as the meshing point moves toward the center of the scrolls. The effects of radial clearance and refrigerant mass fraction on friction and lubrication are strongly influenced by the meshing position. In addition, the presence of refrigerant leads to less hydrodynamic pressure and more asperity contact.
采用混合润滑模型和均匀润滑模型相结合的方法研究了CO2/油混合润滑涡旋的摩擦学性能。在使用润滑模型之前,建立了CO2/油混合物的物理特性。然后研究了涡旋啮合过程中润滑条件的演变,评估了径向间隙和制冷剂对涡旋啮合过程摩擦学行为的影响。摩擦副的润滑状况随着啮合点向轮轴中心移动而恶化。径向间隙和制冷剂质量分数对摩擦和润滑的影响受啮合位置的强烈影响。此外,制冷剂的存在导致流体动压降低,接触更加粗糙。
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引用次数: 1
A dynamic model of outer race defective bearing considering the unbalanced shaft-bearing system with experimental simulation 考虑非平衡轴-轴承系统的外套圈缺陷轴承动力学模型与实验仿真
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-02 DOI: 10.1115/1.4062689
Prashant H. Jain, S. Bhosle, A. Keche, R. Desavale
In this study, the effects of the evolution of bearing outer race defect size and increase in speed on the vibration characteristics of a shaft-bearing system under unbalanced conditions. The contact stiffness between the races and the balls is considered as a series of springs is also incorporated in the model. Hertzian contact deformation theory is used to obtain the contact stiffness. This model considers the contact deformation between the balls and the races, the additional displacement between the balls and the inner race due to radial clearance, and due to defect geometry. The maximum possible radial displacement of the ball into the defect is calculated analytically using the groove radius, ball radius and defect diameter. The rectangular function is used for modelling the defect. MATLAB codes are developed for modelling the shaft-bearing system and for solving the differential equations of motion using the Runge-Kutta method. The vibration responses obtained by modelling and by experimentation show similar vibration characteristics. The investigation shows that the values of statistical parameters initially increase with the increase in defect size and then decrease with a further increase in defect size. While peak and RMS increase with the speed and crest factor and kurtosis decrease with an increase in speed. Peak is more sensitive for diagnosing spalls on outer race and its evolution. This study helps as an effective diagnosis of antifriction bearings having spalls on the outer race under unbalanced conditions.
本文研究了非平衡条件下轴承外圈缺陷尺寸的演变和转速的增加对轴-轴承系统振动特性的影响。考虑了套圈与球之间的接触刚度,并在模型中加入了一系列的弹簧。采用赫兹接触变形理论计算接触刚度。该模型考虑了球与套圈之间的接触变形、球与内套圈之间由于径向间隙和缺陷几何造成的额外位移。利用沟槽半径、球半径和缺陷直径,解析计算了球进入缺陷的最大可能径向位移。矩形函数用于对缺陷进行建模。开发了用于轴-轴承系统建模和用龙格-库塔法求解运动微分方程的MATLAB代码。通过模拟和实验得到的振动响应显示出相似的振动特性。研究表明,随着缺陷尺寸的增大,统计参数的值先增大后减小。峰系数和均方根随速度增大而增大,峰系数和峰度随速度增大而减小。Peak对外种的斑点及其演化的诊断更为敏感。本研究有助于有效诊断在不平衡条件下外圈有碎片的减摩轴承。
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引用次数: 0
Contacting Micro Asperity of a Deformable Surface 可变形表面的接触微粗糙度
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-05-18 DOI: 10.1115/1.4062576
Shuangbiao Liu, Nicole H. Dorcy, Q. Wang, Y. Chung, S. Berkebile
Deterministic contact modeling based on half-space theories has satisfied a wide range of applications. However, the half-space theories themselves do not involve shape effects of roughness on Green's functions/influence coefficients; in deterministic rough-surface contact analyses, the roughness is considered in gap function. This approach can be called the “roughness simplification”. One needs to answer two questions about the validity of the roughness simplification: How appropriate is the roughness simplification in modeling rough-surface contacts? How accurate can the commonly-included contact-plasticity behavior be captured under the roughness simplification? This work utilized a double-scale representation of an asperity--a microscopic deformable asperity stacked on a deformable half-space, to obtain their combined contact responses in both elastic and plastic regimes. The deformation and contact behaviors of asperities thus configured were obtained with finite element method (FEA) and rough-surface half-space contact solvers. Three stages of asperity contact were discovered: the Hertzian stage, the single-region elastoplastic stage, and the two-region elastoplastic stage where the surrounding base material also takes part in the contact. The comparisons of contact deformation and pressure results from both the FEA and half-space contact solvers support the validity of the half-space theories with the roughness simplification for various ellipsoid-shape asperities with circular-bases in both elastic and elastoplastic rough-surface asperity modeling. The research also reveals that when significant plastic deformations occur, asperities with different aspect ratios can bear different maximum elastoplastic contact pressures.
基于半空间理论的确定性接触建模已经满足了广泛的应用。然而,半空间理论本身并不涉及粗糙度对格林函数/影响系数的形状影响;在确定性粗糙表面接触分析中,粗糙度被考虑在间隙函数中。这种方法可以称为“粗糙度简化”。关于粗糙度简化的有效性,需要回答两个问题:粗糙度简化在粗糙表面接触建模中的适用性如何?在粗糙度简化的情况下,通常包含的接触塑性行为的准确度如何?这项工作利用了微凸体的双尺度表示——一种堆叠在可变形半空间上的微观可变形微凸体,以获得它们在弹性和塑性状态下的组合接触响应。利用有限元法和粗糙表面半空间接触求解器,得到了这样构造的微凸体的变形和接触行为。发现了粗糙体接触的三个阶段:赫兹阶段、单区弹塑性阶段和周围基体也参与接触的两区弹塑主义阶段。有限元分析和半空间接触求解器的接触变形和压力结果的比较支持了半空间理论的有效性,即在弹性和弹塑性粗糙表面粗糙度建模中,对圆形基底的各种椭球形粗糙度进行了粗糙度简化。研究还表明,当发生显著塑性变形时,不同纵横比的微凸体可以承受不同的最大弹塑性接触压力。
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引用次数: 1
Experimental investigation and Machine Learning modelling of wear characteristics of AZ91 composites AZ91复合材料磨损特性的实验研究与机器学习建模
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-05-15 DOI: 10.1115/1.4062518
S. S. H. Kruthiventi, D. Ammisetti
This study's primary goal is to examine the effects of wear parameters and the wear rate (WR) of magnesium (AZ91) composites. The composites are made up of using stir casting process with aluminum oxide (Al2O3) and graphene as reinforcements. In the present work, one material factor (Material Type (MT)) and three tribological factors (load(L), velocity (V), and sliding distance (D)) were chosen to study their influence on the wear rate. Taguchi technique is employed for the design of experiments and it was observed that load (L) is the most influencing parameter on WR, followed by MT, D, and V. The optimal values of influencing parameters for WR are as follows: MT = T2, L = 10 N, V = 2 m/s, and D = 500 m. The wear mechanisms at the highest and lowest WR conditions were also studied by observing their SEM micrographs on wear pin's surface and its debris. From the SEM analysis, it was observed that abrasion, delamination, adhesion and oxidation mechanisms were exhibited on the wear surface. Machine learning (ML) models such as artificial neural network (ANN), adaptive neuro-fuzzy inference system (ANFIS) and decision tree (DT) were used to develop an effective prediction model to predict the output responses at the corresponding input variables. Confirmation tests were conducted under optimal conditions, and the same were examined with the results of ANN, ANFIS and DT. It was noticed that DT model exhibited higher accuracy when compared to other models considered in this study.
本研究的主要目的是研究磨损参数和镁(AZ91)复合材料磨损率(WR)的影响。该复合材料是以氧化铝(Al2O3)和石墨烯为增强材料,采用搅拌铸造工艺制成的。在本工作中,选择了一个材料因素(材料类型(MT))和三个摩擦学因素(载荷(L)、速度(V)和滑动距离(D))来研究它们对磨损率的影响。采用田口技术进行实验设计,发现负荷(L)是影响WR的最大参数,其次是MT、D和V。WR影响参数的最佳值为:MT=T2,L=10N,V=2m/s,D=500m。通过观察磨损销表面及其碎屑的SEM显微照片,研究了在最高和最低WR条件下的磨损机制。通过SEM分析,观察到磨损表面表现出磨损、分层、粘附和氧化机制。使用人工神经网络(ANN)、自适应神经模糊推理系统(ANFIS)和决策树(DT)等机器学习(ML)模型来开发一个有效的预测模型,以预测相应输入变量的输出响应。在最佳条件下进行了验证试验,并用ANN、ANFIS和DT的结果进行了验证。值得注意的是,与本研究中考虑的其他模型相比,DT模型表现出更高的准确性。
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引用次数: 2
Monitoring wear of a deep groove ball bearing using ultrasonic reflection 利用超声反射监测深沟球轴承的磨损
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-05-15 DOI: 10.1115/1.4062516
Rui Zhou, Meng Li, Rongfeng Zhang, L. Liu, Jun Yang, Heng Liu, Yi Liu
Wear changes the contact state and contact stiffness of the interface between the ball and the outer raceway under operation of a deep groove ball bearing, resulting in the change of reflection coefficient of the interface. This paper describes a method based on ultrasonic reflection to assess the wear status of rolling element bearings. A deep groove ball bearing wear test was performed and the reflected pulses were collected with a linear ultrasonic probe mounted on the bearing outer ring. The results show as the wear intensity first increases and then decreases from running-in stage to steady wear period, the reflection coefficient of the interface between the outer raceway and ball shows the expected opposite trend. In addition, the ultrasonic measurement of wear state was verified by oil debris monitoring using on-line visual ferrography.
深沟球轴承运行时,磨损会改变球与外滚道界面的接触状态和接触刚度,导致界面反射系数的变化。本文介绍了一种基于超声波反射的滚动轴承磨损状态评估方法。对深沟球轴承进行了磨损试验,并用安装在轴承外圈上的线性超声波探头收集反射脉冲。结果表明,从磨合期到稳定磨损期,磨损强度先增大后减小,外滚道与滚珠界面的反射系数呈现出预期的相反趋势。此外,通过在线视觉铁谱法监测油屑,验证了磨损状态的超声波测量。
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引用次数: 0
Synergistic Effect of FSP and TiB2 on Mechanical and Tribological Behavior of AA2024 Surface Composites FSP和TiB2对AA2024表面复合材料力学和摩擦学性能的协同效应
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-05-15 DOI: 10.1115/1.4062517
S. Rafi, T. Satish Kumar, T. Thankachan, C. Selvan
In this research, AA2024 aluminum alloy-based surface composites was fabricated using ex-situ titanium boride particles (TiB2) as reinforcement using friction stir processing technique. Microstructural and mechanical variation with respect to addition of TiB2 onto AA2024 surface was studied and evaluated. Results proposed an increase in mechanical strength and hardness with respect to TiB2 addition when compared with the substrate metal. Dry sliding wear characteristics of aluminum surface composites at varying sliding distances (500m, 1000m, 1500m and 2000m) was analyzed using pin-on-disc apparatus. Wear resistance of developed surface composites improved comparatively with respect to substrate metal due to the combined effect of particle inclusion and friction stir processing. Characterization of worn out surface composites proposed that wear mechanism happens due to combination of abrasive and adhesive wear, while the major material removal happens due to abrasive wear.
本研究以非原位硼化钛颗粒(TiB2)为增强材料,采用搅拌摩擦加工技术制备了AA2024铝合金基表面复合材料。研究并评价了TiB2在AA2024表面的微观组织和力学变化。结果表明,与基体金属相比,TiB2的加入提高了合金的机械强度和硬度。采用针盘式装置分析了铝表面复合材料在不同滑动距离(500m、1000m、1500m和2000m)下的干滑动磨损特性。由于颗粒夹杂和搅拌摩擦处理的共同作用,所研制的表面复合材料的耐磨性相对于基体金属有了较大的提高。对磨损表面复合材料的表征表明,磨损机理是磨料磨损和黏着磨损共同作用的结果,而材料的主要去除是磨料磨损引起的。
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引用次数: 2
Friction Characteristics of SUS440C/Si3N4 Lubricated by Polytetrafluoroethylene under Cryogenic Environment 聚四氟乙烯润滑SUS440C/Si3N4在低温环境下的摩擦特性
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-05-04 DOI: 10.1115/1.4062486
Hiromitsu Kakudo, S. Takada, T. Hirayama
The friction characteristics of SUS440C-Si3N4 lubricated by PTFE under cryogenic environment have not been researched well. The lubrication mechanisms in such friction condition need to be clarified to improve the fidelity of performance modeling for ball bearings used in liquid rocket engine turbopumps. This research experimentally investigated the friction coefficient of bearing materials via PTFE lubrication under cryogenic environment to clarify the friction characteristics of cryogenic turbopump ball bearings. These experiments revealed the dependance of the contact pressure on the friction coefficient. By several analyses, it was found that lower friction and better wear-resistance characteristics were caused by PTFE film that strongly adhered on metal fluoride formed on the surface of SUS440C due to moderate friction energy.
低温环境下聚四氟乙烯润滑SUS440C-Si3N4的摩擦特性研究还不够深入。为了提高液体火箭发动机涡轮泵用球轴承性能建模的保真度,需要明确这种摩擦条件下的润滑机理。为明确低温涡轮泵球轴承的摩擦特性,对低温环境下PTFE润滑轴承材料的摩擦系数进行了实验研究。这些实验揭示了接触压力与摩擦系数的关系。通过多次分析发现,由于摩擦能适中,PTFE薄膜在SUS440C表面形成的金属氟化物表面具有较强的粘附性,从而使SUS440C具有较低的摩擦性能和较好的耐磨性能。
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引用次数: 0
Stochastic performance of journal bearing with two-layered porous bush- A machine learning approach 双层多孔轴瓦滑动轴承的随机性能——一种机器学习方法
IF 2.5 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-05-04 DOI: 10.1115/1.4062487
Subrata Barman, Kritesh Kumar Gupta, S. Kushari, S. Dey
This investigation presents the deterministic and stochastic responses of the journal bearing with two-layered porous bush. Pressure equations in the porous layers and modified Reynolds equations in the clearance region are governed by the finite difference method (FDM). Stochastic analysis based on Monte Carlo Simulation (MCS) is used to investigate the effect of random variation in input parameters caused by uncertain operating conditions, improper installations, and manufacturing imperfections. In order to enhance computational efficiency, this probabilistic study is conducted in conjunction with the machine learning model (ML) based on the Support Vector Machine (SVM) algorithm. The uncertainty in the bearing responses is presented in the form of the probability density function (PDF), considering both the independent and combined effect of the stochastically varied input parameters. Graphical illustration of the data-driven sensitivity represents the relative significance of each input parameter affecting the steady-state responses of the journal bearing with two-layered porous bush. The findings of the present study reveal that the stochastic variations in the input parameters have a profound influence on the operational characteristics of the porous bearing. The outcome of the present study will be helpful in deciding the operational regime of the porous bearing under the practically-relevant stochastic environment.
研究了两层多孔轴瓦滑动轴承的确定性和随机响应。采用有限差分法(FDM)对多孔层内的压力方程和间隙区的修正雷诺方程进行了求解。基于蒙特卡罗模拟(MCS)的随机分析研究了不确定的操作条件、不适当的安装和制造缺陷引起的输入参数随机变化的影响。为了提高计算效率,本概率研究结合基于支持向量机(SVM)算法的机器学习模型(ML)进行。考虑随机输入参数的独立和联合影响,以概率密度函数(PDF)的形式表示轴承响应的不确定性。数据驱动灵敏度的图形表示了影响双层多孔轴瓦滑动轴承稳态响应的每个输入参数的相对重要性。研究结果表明,输入参数的随机变化对多孔轴承的运行特性有深远的影响。本文的研究结果将有助于确定与实际相关的随机环境下多孔轴承的运行状态。
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引用次数: 0
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