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Processing and Mechanical Characterization of a Continuous Flax Fiber Reinforced Unidirectional Lamina 连续亚麻纤维增强单向板的加工及力学性能
Q3 Materials Science Pub Date : 2025-11-30 DOI: 10.1002/masy.70267
Giulia Ronconi, Marco Zanelli, Nicola Pritoni, Pietro Russo, Giulia Fredi, Andrea Dorigato, Francesco Mollica, Valentina Mazzanti

Environment-friendly composites can be made by substituting synthetic reinforcements with plant fibers and using a biodegradable thermoplastic polymer as the matrix. The obtained material can be defined as a “green composite”. As the mechanical properties of vegetable fiber reinforced composites are typically low, one approach to achieve structural green composites is to orient the fibers in a single direction. This improves the longitudinal properties, although the transverse properties are still relatively low. In this study, unidirectional flax fiber reinforced poly(lactic acid) green composites are produced using a modified film stacking process with filament winding followed by hot pressing. Filament winding is selected because it permits a fiber pre-tensioning, which ensures good fiber alignment during hot pressing stage. Tensile tests are carried out following the ASTM D3039 standard. As awaited, the green composite shows significant anisotropic behavior, with transverse strength lower than that of the pure matrix, while the longitudinal properties show a marked improvement.

环境友好型复合材料可以用植物纤维代替合成增强材料,并以可生物降解的热塑性聚合物为基体。所得材料可定义为“绿色复合材料”。由于植物纤维增强复合材料的力学性能通常较低,实现结构绿色复合材料的一种方法是将纤维定向在单一方向上。这改善了纵向性能,尽管横向性能仍然相对较低。在本研究中,采用改进的薄膜堆积工艺,长丝缠绕后热压制备了单向亚麻纤维增强聚乳酸绿色复合材料。选择长丝缠绕是因为它允许纤维预张紧,从而确保在热压阶段良好的纤维对齐。拉伸试验按照ASTM D3039标准进行。结果表明,绿色复合材料表现出明显的各向异性,横向强度低于纯基体,而纵向性能有明显改善。
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引用次数: 0
In-Plane Mechanical Behavior and Anisotropic Response of 3D-Printed Continuous Basalt Fiber Composites 3d打印连续玄武岩纤维复合材料面内力学行为及各向异性响应
Q3 Materials Science Pub Date : 2025-11-30 DOI: 10.1002/masy.70266
Marco Zanelli, Giulia Ronconi, Nicola Pritoni, Andrea D'Iorio, Monica Bertoldo, Valentina Mazzanti, Francesco Mollica

3D printing of continuous fiber-reinforced composites has a strong potential to improve mechanical performance beyond prototyping or non-structural uses. Basalt is a natural material with excellent mechanical properties, high impact strength, and good thermal resistance, which has received limited attention in 3D printing. This study focuses on a continuous basalt fiber composite fabricated via Fused Filament Fabrication (FFF), and the comprehensive characterization includes thermal analysis and in-plane tensile testing. The final composite shows a longitudinal strength that is remarkably higher than the neat matrix, demonstrating its suitability for structural applications. However, the transverse and shear properties are significantly lower, showing pronounced anisotropy. Anisotropy impacts component design, so optimized continuous fiber deposition is the key to unlocking the full structural potential of 3D-printed basalt fiber composites.

连续纤维增强复合材料的3D打印具有强大的潜力,可以改善原型或非结构用途以外的机械性能。玄武岩是一种天然材料,具有优异的机械性能、高的冲击强度和良好的耐热性,在3D打印中受到的关注有限。本研究以熔融长丝(FFF)法制备的连续玄武岩纤维复合材料为研究对象,对其进行了热分析、面内拉伸测试等综合表征。最终的复合材料显示出明显高于纯基体的纵向强度,表明其适合于结构应用。但横向和剪切性能明显较低,表现出明显的各向异性。各向异性影响组件设计,因此优化连续纤维沉积是释放3d打印玄武岩纤维复合材料全部结构潜力的关键。
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引用次数: 0
Mechanical Recycling of a Short Carbon-Fiber Reinforced Polyamide-6 Developed for 3D Printing: Rheological and Mechanical Investigation 用于3D打印的短碳纤维增强聚酰胺-6的机械回收:流变学和力学研究
Q3 Materials Science Pub Date : 2025-11-30 DOI: 10.1002/masy.70271
Marco Zanelli, Giulia Ronconi, Nicola Pritoni, Andrea D'Iorio, Monica Bertoldo, Francesco Mollica, Valentina Mazzanti

Besides household usage, Fused Deposition Modeling based 3D printing is expanding more and more also in an industrial setting, and this leads to the generation of a potentially large amount of waste, in terms of failed printed parts, supports, or end of spool. It is thus imperative to find a convenient way to recover such waste. Mechanical recycling is possible for this technology, since it is based only on thermoplastic materials. In this work, a polyamide 6 reinforced with short carbon fibre was recycled mechanically to investigate its re-use with the same technology, while maintaining its optimal mechanical properties. After grinding the 3D printed waste parts, the material was extruded to make a filament and was successfully 3D printed to obtain samples for mechanical and rheological testing. Tests were carried out both on virgin and recycled material for comparison purposes. Thermal and rheology analyses showed that the material degraded slightly due to thermo-mechanical reprocessing, but tensile tests ensured that the mechanical properties were not affected.

除了家庭使用之外,基于熔融沉积建模的3D打印在工业环境中也越来越多地扩展,这导致在失败的打印部件,支架或线轴端方面产生潜在的大量浪费。因此,迫切需要找到一种方便的方法来回收这些废物。这项技术的机械回收是可能的,因为它只基于热塑性材料。在这项工作中,用短碳纤维增强的聚酰胺6进行机械回收,以研究其重复使用相同的技术,同时保持其最佳的机械性能。将3D打印的废件磨碎后,将材料挤出制成长丝,成功3D打印,获取样品进行力学和流变学测试。为了进行比较,对原始材料和回收材料进行了测试。热学和流变学分析表明,由于热机械再加工,材料略有退化,但拉伸试验确保机械性能不受影响。
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引用次数: 0
Nanofibers for Sound Absorption—A Preliminary Investigation 纳米纤维吸声性能初步研究
Q3 Materials Science Pub Date : 2025-11-23 DOI: 10.1002/masy.70260
Emanuele Manzi, Emanuele Maccaferri, Vincenzo Pettoni Possenti, Gioia Fusaro, Luca Barbaresi, Tiziana Benelli, Laura Mazzocchetti, Loris Giorgini

Noise reduction is included in the main tasks to deal with when working in the field of automotive and aerospace industries. When trying to improve comfort, it is crucial to research and enhance acoustic properties. Nanofibers can be a viable solution to address sustainability and noise absorption while ensuring material savings through lightweight nonwoven mats. They are also very intriguing for potentially improving the acoustic properties of conventional materials even in combination with them. The process and connection between improved noise absorption and nanofibrous membranes are still not fully known or confirmed. For this reason, in this preliminary study different nanofibrous morphologies are obtained via electrospinning, leading to the possibility to correlate acoustic absorption with nanoscale morphologies, mainly focusing on nanofibers’ diameter, which is easily tailorable. For this reason, an impedance tube was used to draw a first measurement method approach.

在汽车和航空航天工业领域工作时,降噪被包括在主要任务中。当试图提高舒适性时,研究和提高声学性能是至关重要的。纳米纤维是解决可持续性和噪音吸收问题的可行解决方案,同时通过轻质无纺布垫确保节省材料。它们也非常吸引人,因为它们有可能改善传统材料的声学特性,甚至与它们结合在一起。改进的噪声吸收和纳米纤维膜之间的过程和联系仍然没有完全知道或证实。因此,在本初步研究中,通过静电纺丝获得了不同的纳米纤维形态,从而有可能将声吸收与纳米尺度形态联系起来,主要集中在纳米纤维的直径上,这很容易定制。为此,采用阻抗管绘制第一种测量方法。
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引用次数: 0
Electrospun PA12 Nanofibers: Effect of Solution Parameters on Fiber Morphology 静电纺PA12纳米纤维:溶液参数对纤维形态的影响
Q3 Materials Science Pub Date : 2025-11-23 DOI: 10.1002/masy.70263
Rebecca Rosa, Emanuele Maccaferri, Tiziana Benelli, Tommaso Maria Brugo, Andrea Zucchelli, Loris Giorgini, Laura Mazzocchetti

Carbon fiber-reinforced polymers (CFRPs) are widely used in different industries due to their exceptional mechanical properties and low density. However, delamination and poor vibration damping capacity pose significant challenges to their application. This study focuses on the production of nanofibrous polyamide 12 (Nylon 12) mats obtained through electrospinning to improve the structural properties of epoxy CFRP laminates. Three different Nylon 12 solutions have been prepared using various solvents, and the process parameters for electrospinning have been optimized. The nanofibers produced by the solution with a mixture of formic acid and anisole solvent showed different morphologies depending on the solution concentration. An increase in Nylon 12 concentration leads to thicker, porous fibers. Thermal analysis has demonstrated that the electrospinning process does not alter the thermal properties of the polyamide. The results suggest that the use of PA12 nanofibrous membranes could represent a promising strategy for improving interlaminar fracture toughness in laminated CFRPs.

碳纤维增强聚合物(CFRPs)因其优异的力学性能和低密度而广泛应用于不同的工业领域。然而,分层和较差的减振能力给其应用带来了重大挑战。本文主要研究了静电纺丝法制备纳米纤维聚酰胺12(尼龙12)垫,以改善环氧CFRP复合材料的结构性能。采用不同的溶剂制备了3种不同的尼龙12溶液,并对静电纺丝的工艺参数进行了优化。甲酸和苯甲醚混合溶液制备的纳米纤维随溶液浓度的不同呈现出不同的形貌。尼龙12浓度的增加导致纤维更厚、更多孔。热分析表明,静电纺丝过程不会改变聚酰胺的热性能。研究结果表明,PA12纳米纤维膜是提高层合cfrp层间断裂韧性的有效方法。
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引用次数: 0
Modification of Thermoplastic Starch to Achieve a Broad Range of Properties in Mixture With Biodegradable Polymers 改性热塑性淀粉,使其与生物可降解聚合物的混合物具有广泛的性能
Q3 Materials Science Pub Date : 2025-11-23 DOI: 10.1002/masy.70251
Ivan Chodak, Hamed Peidayesh

Thermoplastic starch (TPS) is often a component of the mixtures with biodegradable plastics (BDP) aimed to a decrease of the price of biodegradable material. The acceptable ultimate properties are achieved only by the addition of a compatibilizer able to make the mixture of usually hydrophobic apolar BDP with highly polar TPS compatible enough. Other physical properties are crucial, especially moisture uptake due to the effect on mechanical properties, as well as barrier properties important due to the application of BDP as foils for food packaging. In both cases, the presence of TPS is the main reason considering the acceptable performance of the final mixture with BDP, therefore, the relevant properties of TPS may substantially affect the ultimate properties of the BDP/TPS mixtures. In the lecture, the key physical data on TPS are presented, especially the moisture uptake during storing as well as the permeation coefficients of gases. Finally, a new effective compatibilizers is shown and its effect on mechanical properties of PBAT/ TPS mixtures are presented.

热塑性淀粉(TPS)通常与生物降解塑料(BDP)混合使用,目的是降低生物降解材料的价格。只有加入相容剂才能达到可接受的最终性能,使通常疏水的极性BDP与高极性TPS的混合物具有足够的相容性。其他物理性能是至关重要的,特别是吸湿性,由于对机械性能的影响,以及由于BDP作为食品包装箔的应用而重要的屏障性能。在这两种情况下,TPS的存在是考虑BDP最终混合物可接受性能的主要原因,因此,TPS的相关性能可能会对BDP/TPS混合物的最终性能产生实质性影响。在讲座中,介绍了TPS的关键物理数据,特别是储存过程中的吸湿量和气体的渗透系数。最后,介绍了一种新型的有效增容剂及其对PBAT/ TPS混合物力学性能的影响。
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引用次数: 0
Polypropylene-Based 3D Printed Skin-Core Structures With Thermal Conductivity and Balanced Mechanical Properties 基于聚丙烯的3D打印具有导热性和平衡机械性能的皮肤核心结构
Q3 Materials Science Pub Date : 2025-11-21 DOI: 10.1002/masy.70262
Rossella Arrigo, Eleonora Lorenzi, Alberto Frache

In this work, polypropylene (PP)-based filaments for Fused Filament Fabrication (FFF) containing boron nitride (BN) or talc (T) were developed and used to formulate multi-functional 3D-printed parts with enhanced thermal conductivity and mechanical properties. More specifically, skin-core structures, with BN in surface layers and talc in the core, were optimized and characterized. Results show that confining BN to surface layers improves in-plane thermal conductivity due to filler alignment during printing. Furthermore, the obtained structures maintain mechanical properties comparable to PP/T mono-material samples, despite reduced filler content and the presence of multi-material interfaces, demonstrating the potential of the proposed strategy for creating high-performance multi-material parts through FFF.

在这项工作中,开发了含有氮化硼(BN)或滑石(T)的用于熔融长丝制造(FFF)的聚丙烯(PP)基长丝,并用于制作具有增强导热性和机械性能的多功能3d打印部件。更具体地说,以BN为表面层,滑石为核心的皮核结构进行了优化和表征。结果表明,由于印刷过程中填料的排列,将BN限制在表面层可以改善面内导热性。此外,所获得的结构保持了与PP/T单材料样品相当的机械性能,尽管填料含量减少和多材料界面的存在,证明了通过FFF制造高性能多材料部件的拟议策略的潜力。
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引用次数: 0
Synthesis of Hybrid Materials Prepared via Sol-Gel Route: Chemical and Physical Characterization 溶胶-凝胶法制备的杂化材料的合成:化学和物理表征
Q3 Materials Science Pub Date : 2025-11-19 DOI: 10.1002/masy.70254
Michelina Catauro, Luigi Vertuccio, Marika Fiorentino

This study investigates the synthesis of a silica-based (SiO2) glassy material incorporating a polyphenol-rich grape extract (G) to develop a bioactive glass-like system for food and beverage packaging. Using the sol-gel method, grape extract is incorporated into the silica matrix at 5% (SiO2-G5) and 15% (SiO2-G15). Structural and thermal stability analyses (FTIR and TGA/DTG) show that SiO2-G5 exhibits greater stability than SiO2-G15. Encapsulation rate analysis reveals that, in SiO2-G15, part of the extract remains surface-bound rather than fully entrapped, making it more vulnerable to degradation. Furthermore, in vitro release studies evaluate whether the material can release polyphenolic compounds into a liquid medium, potentially providing antioxidant activity. The results indicate that SiO2-G5 releases nearly 100% of the bioactive molecules, while SiO2-G15 shows limited release due to molecular aggregation within the silica matrix. These findings highlight SiO2-G5 as a promising bioactive material for glass-based food and beverage packaging, ensuring both enhanced stability and controlled antioxidant release.

本研究研究了硅基(SiO2)玻璃材料的合成,其中含有富含多酚的葡萄提取物(G),以开发用于食品和饮料包装的生物活性玻璃样系统。采用溶胶-凝胶法,葡萄提取物以5% (SiO2-G5)和15% (SiO2-G15)掺入二氧化硅基质中。结构和热稳定性分析(FTIR和TGA/DTG)表明,SiO2-G5比SiO2-G15具有更强的稳定性。包封率分析表明,在SiO2-G15中,部分提取物保持表面结合,而不是完全包裹,使其更容易降解。此外,体外释放研究评估了该材料是否可以将多酚化合物释放到液体介质中,从而可能提供抗氧化活性。结果表明,SiO2-G5释放了近100%的生物活性分子,而SiO2-G15由于分子聚集在二氧化硅基体内,释放有限。这些发现突出了SiO2-G5作为玻璃基食品和饮料包装的有前途的生物活性材料,确保了增强的稳定性和控制抗氧化剂的释放。
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引用次数: 0
Synthesis of Colored Beetroot/Silica-hybrid by Sol–Gel Route: Chemical and Colorimetric Study 溶胶-凝胶法制备彩色甜菜根/二氧化硅杂化物的化学及比色研究
Q3 Materials Science Pub Date : 2025-11-19 DOI: 10.1002/masy.70256
Marika Fiorentino, Michelina Catauro, Saman Fatima

This work aims to synthesize silica-based hybrid materials incorporating beetroot extract (Br) via the sol–gel method at different concentrations (4, 8, and 24 wt%). The hybrids are analyzed using colorimetric and Fourier-transform infrared (FTIR) spectroscopy to assess their structural and functional properties. Colorimetric analysis confirms a significant color change compared to the transparent SiO2 reference, with increasing extract content leading to darker and more saturated materials. This is further supported by the ΔE parameter, which reaches a value of 50.0 in SiO2+24Br%. FTIR spectroscopy reveals the successful incorporation of Br within the silica network and the formation of hydrogen bonding interactions between SiO2 and Br, as evidenced by shifts in the OH bending and Si–O–Si stretching bands. Additionally, characteristic beetroot peaks confirm the integration of polyphenolic compounds within the silica matrix. The persistence of these functional groups suggests that the bioactive molecules remain embedded in the hybrid material, potentially preserving their functionality.

本研究旨在通过溶胶-凝胶法合成含有甜菜根提取物(Br)的硅基杂化材料,其浓度分别为4、8和24 wt%。利用比色法和傅里叶变换红外(FTIR)光谱分析了混合材料的结构和功能特性。比色分析证实,与透明的SiO2参比物相比,其颜色发生了显著变化,随着提取物含量的增加,其颜色更深,饱和度更高。ΔE参数进一步支持了这一点,在SiO2+24Br%中达到50.0。FTIR光谱揭示了Br在二氧化硅网络中的成功结合以及SiO2和Br之间氢键相互作用的形成,OH弯曲带和Si-O-Si拉伸带的变化证明了这一点。此外,甜菜根的特征峰证实了二氧化硅基体内多酚化合物的整合。这些官能团的持续存在表明,生物活性分子仍然嵌入在杂交材料中,可能保留其功能。
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引用次数: 0
Development of Recycling Strategies for Medical HIPS Toward a Circular Economy 面向循环经济的医疗HIPS回收策略的发展
Q3 Materials Science Pub Date : 2025-11-17 DOI: 10.1002/masy.70253
Alessandro Funari, Martino Colonna, Michele Garagnani, Maura Moi

This study explores the recycling potential of High-Impact Polystyrene (HIPS) used in medical packaging by examining its thermal, rheological, and mechanical properties. Recycled HIPS, derived from both post-industrial and post-consumer waste, shows performance comparable to virgin HIPS with only minor differences in thermal stability, glass transition temperature, and mechanical properties. Although post-consumer HIPS exhibits a lower melt flow rate, likely due to a higher molecular weight, its processing remains within acceptable limits. Overall, the results confirm the feasibility of mechanically recycling HIPS waste for healthcare packaging, while future research will address contamination risks and the effects of multiple recycling cycles.

本研究探讨了高冲击聚苯乙烯(HIPS)的回收潜力,用于医疗包装检查其热,流变学和机械性能。回收的HIPS来源于后工业时代和后消费时代的废物,其性能与原始HIPS相当,仅在热稳定性、玻璃化转变温度和机械性能方面存在微小差异。虽然消费后HIPS表现出较低的熔体流动速率,可能是由于较高的分子量,其加工仍在可接受的范围内。总体而言,研究结果证实了机械回收HIPS废弃物用于医疗包装的可行性,而未来的研究将解决污染风险和多次回收循环的影响。
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引用次数: 0
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Macromolecular Symposia
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