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Effect of oleic acid modified GO-LaF3 on lubrication characteristics of 10# white oil 油酸改性 GO-LaF3 对 10# 白油润滑特性的影响
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-04-04 DOI: 10.1002/ls.1700
Tianxia Liu, Jian Qin, Jian Wang, Jing Li, Jinyu Liu

To study the synergistic lubricating effects of graphene oxide (GO) and lanthanum fluoride (LaF3), and find a new anti-wear additive, oleic acid surface-modified graphene oxide-lanthanum fluoride (OA-GO-LaF3, OGL) composite nano-additive was prepared by hydrothermal method by using oleic acid as the modifier. The morphology, structure, composition, element valence, thermal stability and tribological properties of nano additives were characterised by a series of modern characterisation methods. Results show that OGL has a higher degree of graphitization, smaller particle size, more homogeneous disperse, higher LaF3 load and stronger thermal stability than that of GL. The tribological properties of OGL which is modified by oleic acid are better than unmodified GL. Analysis of the friction mechanism shows that both OGL and GL can generate LaF3 physical adsorption films through adsorption during the friction process and tribochemical reactions film containing lanthanum compounds, carbon oxide compounds, and iron oxide compounds on the friction surface. These physical adsorption films and chemical reaction film can improve lubrication.

为了研究氧化石墨烯(GO)和氟化镧(LaF3)的协同润滑作用,寻找一种新型抗磨添加剂,以油酸为改性剂,采用水热法制备了油酸表面改性氧化石墨烯-氟化镧(OA-GO-LaF3,OGL)复合纳米添加剂。通过一系列现代表征方法对纳米添加剂的形态、结构、组成、元素价、热稳定性和摩擦学性能进行了表征。结果表明,与 GL 相比,OGL 具有更高的石墨化程度、更小的粒度、更均匀的分散性、更高的 LaF3 负荷和更强的热稳定性。经油酸改性的 OGL 的摩擦学性能优于未改性的 GL。摩擦机理分析表明,OGL 和 GL 都能在摩擦过程中通过吸附生成 LaF3 物理吸附膜,并在摩擦表面生成含有镧化合物、氧化碳化合物和氧化铁化合物的摩擦化学反应膜。这些物理吸附膜和化学反应膜可改善润滑效果。
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引用次数: 0
PVD coated dies in action: Exploring finite element analyses for sheet metal forming of high-strength steel 使用中的 PVD 涂层模具:探索高强度钢板金属成型的有限元分析
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-02-27 DOI: 10.1002/ls.1696
S. Sivarajan, Diogo M. Neto, Marta C. Oliveira, Padmanabhan Raghupathy, Luis F. Menezes

This research proposes a complete analysis of the use of physical vapour deposition coated dies in the sheet metal forming process for high-strength-steel sheets. The goal of the proposed approach is to investigate how PVD coatings affect die performance and how that affects the formability and quality of the high-strength-steel-sheets that are made. The finite element analyses are used to simulate and evaluate the mechanical behaviour and deformation characteristics during the forming process. Studies to enhance the forming characteristics of these materials, typically denoted by limiting draw ratio and maximum punch force are required. A reduction in punch force required and improved limiting draw ratio is observed that is attributed to the enhanced contact with friction-conditions in the die-sheet interfaces. The experimental results are compared with simulation results from DD3IMP, a code used for deep drawing simulations, and it is evident that the experimental outcomes are analysed well with the simulation results.

本研究建议对高强度钢板的板材金属成型工艺中物理气相沉积涂层模具的使用进行全面分析。该方法旨在研究物理气相沉积涂层如何影响模具性能,以及如何影响高强度钢板的成型性和质量。有限元分析用于模拟和评估成型过程中的机械性能和变形特性。需要研究如何提高这些材料的成型特性,通常以极限拉伸比和最大冲压力表示。观察到所需冲孔力减小,极限拉伸比提高,这归因于模具-板材界面的摩擦接触条件增强。实验结果与 DD3IMP(一种用于拉深模拟的代码)的模拟结果进行了比较,结果表明,实验结果与模拟结果分析吻合。
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引用次数: 0
Research on the lubrication performance of circular tilting pad thrust bearings for large wind turbines 大型风力涡轮机圆形斜垫式推力轴承的润滑性能研究
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-02-21 DOI: 10.1002/ls.1681
Jianlei Wang, Yang Cao, Wenye Sun, Runlin Chen, Qian Jia, Yahui Cui

In view of the large temperature rise and impact load of thrust bearings in the main shaft system of large wind turbines, this article takes the circular tilting pad thrust bearings in large wind turbines as the research object, and analyses the basic theory of bearing lubrication. The lubrication performance calculation model established for this bearing includes the Reynolds equation, energy equation, film thickness equation, and elastic deformation equation. Theoretically analysing and calculating the lubrication performance of the circular tilting pad thrust bearing, the key performance parameters have identified such as minimum film thickness (hmin), temperature rise (ΔT), power consumption (W), and flow rate (Q). The calculation results show that the eccentricity ratio has a significant impact on the lubrication performance of the circular tilting pad thrust bearing. When both radial and circumferential eccentricity ratios are around 0.5, the bearing exhibits a high temperature rise, leading to a potential risk of bearing burnout. The results also show that at a radial eccentricity ratio of approximately 0.54, the minimum film thickness reaches its maximum value of 10.34 μm. Similarly, at a circumferential eccentricity ratio of about 0.60, the minimum film thickness reaches its peak value of 21.89 μm. This indicates that the eccentricity ratio plays a crucial role in the lubrication performance. In addition, the lubrication performance of the bearing under varying loads has been calculated at a speed of 9.5 r/min. The results demonstrated that the applied load significantly impacts the thrust bearing's performance. The findings elucidate the critical role of considering the eccentricity ratio and operational external load during the bearing design process. This study validates the potential of replacing rolling bearings with sliding bearings in wind turbine main shafts. It also provides a theoretical reference for the future design of sliding bearings.

针对大型风力发电机组主轴系统中推力轴承温升大、冲击载荷大的特点,本文以大型风力发电机组中的圆倾瓦推力轴承为研究对象,分析了轴承润滑的基本理论。针对该轴承建立的润滑性能计算模型包括雷诺方程、能量方程、膜厚方程和弹性变形方程。通过对圆弧斜垫推力轴承润滑性能的理论分析和计算,确定了其关键性能参数,如最小膜厚 (hmin)、温升 (ΔT)、功耗 (W) 和流量 (Q)。计算结果表明,偏心比对圆形斜垫推力轴承的润滑性能有显著影响。当径向和圆周偏心比都在 0.5 左右时,轴承会出现较高的温升,从而导致轴承烧毁的潜在风险。结果还显示,当径向偏心比约为 0.54 时,最小薄膜厚度达到最大值 10.34 μm。同样,当圆周偏心比约为 0.60 时,最小薄膜厚度达到峰值 21.89 μm。这表明偏心比对润滑性能起着至关重要的作用。此外,还计算了轴承在转速为 9.5 r/min 时不同载荷下的润滑性能。结果表明,外加载荷对推力轴承的性能有很大影响。研究结果阐明了在轴承设计过程中考虑偏心比和工作外部载荷的关键作用。这项研究验证了在风力涡轮机主轴中用滑动轴承替代滚动轴承的潜力。它还为滑动轴承的未来设计提供了理论参考。
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引用次数: 0
Coupling effect of partial composite texture and thermal effect on the performance of hydrostatic bearing 部分复合质地和热效应对静压轴承性能的耦合效应
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-02-21 DOI: 10.1002/ls.1702
Dongju Chen, Yu Cui, Kun Sun, Jinwei Fan, Kai Cheng

This work is focused on performance computation of high speed rotor bearing system with partial composite texture. Since its viscosity at varying speeds affects working performance in different partial composite texture, therefore at design and development stage, it is necessary to know the composite texture and thermal effect acting on rotor-bearing system that causes variation of performance. The effects of partial composite texture size and position on the performance of the bearing are studied. After the optimal structural parameters are determined, the effects of the partial composite texture and fluid thermos structure coupling on the bearing capacity, stiffness, and friction coefficient of the oil film are analysed. The results show that after considering the influence of thermal effect, the performance enhancement of composite texture bearing is better than that of smooth bearing. Considering the temperature effect, the bearing capacity of the composite textured bearing is increased by 51.4% compared with that of the smooth bearing, and the friction coefficient is reduced to 22.4%, which is better than the value without considering the temperature effect, the accuracy of the results is verified by experiments. This study provides a theoretical basis for the design of hydrostatic bearing and improving its performance.

这项工作的重点是计算具有部分复合质地的高速转子轴承系统的性能。由于其在不同转速下的粘度会影响不同部分复合材料质地的工作性能,因此在设计和开发阶段,有必要了解造成性能变化的复合材料质地和转子轴承系统的热效应。本文研究了部分复合材料纹理尺寸和位置对轴承性能的影响。在确定最佳结构参数后,分析了局部复合纹理和流体热力结构耦合对轴承承载能力、刚度和油膜摩擦系数的影响。结果表明,在考虑热效应的影响后,复合质地轴承的性能提升效果优于光滑轴承。考虑温度效应后,复合纹理轴承的承载能力比光滑轴承提高了 51.4%,摩擦系数降低了 22.4%,优于未考虑温度效应的值,实验验证了结果的准确性。该研究为静压轴承的设计和性能改进提供了理论依据。
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引用次数: 0
Parameter design and dynamic stability of controllable damping ferrofluid bearing 可控阻尼铁流体轴承的参数设计和动态稳定性
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-02-16 DOI: 10.1002/ls.1701
Xuhui Liu, Wenqiang Xu, Huina Hu, Yan Wu, Pianpian Yan, Bin Xu

The purpose of this paper is to carry out parameter design and dynamic stability verification experiment of controllable damping ferrofluid bearing. A new type of ferrofluid bearings is designed, and its internal magnetic fields are simulated by the finite element analysis software ANSYS. In this paper, the coefficient of magnetic leakage is taken as the optimization object, and the optimal parameters of ferrofluid bearings are updated. At the same time, the working principle of the ferrofluid bearings test platform is introduced, which includes a servomotor with a controller, an eddy displace sensor, an amplifier and a power supply. Finally, the dynamic stability of ferrofluid bearing is verified by experiments. The experimental results show that when the applied current is less than or equal to 0.08 A, the amplitude of the rotor supported by the ferrofluid bearing decreases with the applied current increment. Besides, the dynamic stability of the rotor is also related to the rotational speed. When the applied current is 0.08 A, the amplitude of the rotor supported by the ferrofluid bearing firstly increases and then decreases with the rotational speed increment. It is proved that the ferrofluid bearings have a strong function of the dynamic stability, which can suppress the vibration of the rotor, and have high accuracy of both position and rotation.

本文旨在对可控阻尼铁流体轴承进行参数设计和动态稳定性验证实验。设计了一种新型铁流体轴承,并利用有限元分析软件 ANSYS 对其内部磁场进行了模拟。本文以漏磁系数为优化对象,更新了铁流体轴承的最优参数。同时,介绍了铁流体轴承测试平台的工作原理,包括带控制器的伺服电机、涡流位移传感器、放大器和电源。最后,通过实验验证了铁流体轴承的动态稳定性。实验结果表明,当外加电流小于或等于 0.08 A 时,由铁流体轴承支撑的转子的振幅会随着外加电流的增大而减小。此外,转子的动态稳定性还与转速有关。当外加电流为 0.08 A 时,铁氟体轴承支撑的转子振幅随着转速的增加先增大后减小。实验证明,铁流体轴承具有很强的动态稳定性,可以抑制转子的振动,位置精度和旋转精度都很高。
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引用次数: 0
Study on the effect of micro-texture coating tool on the milling quality of wood surface 研究微纹理涂层工具对木材表面铣削质量的影响
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-02-08 DOI: 10.1002/ls.1699
Dejin Wang, Hang Yin, Li Feng

With the gradual increase of the demand for wooden products, people's requirements for processing quality of wooden products become higher. In this work, the dimension of groove micro-texture is determined by finite element simulation analysis of tool structure strength. In this article, by designing milling experiments, the wood surface quality and wood surface morphology after milling with ordinary tools, micro-textured tools, coated tools and micro-textured coated tools are compared. The experimental results show that the quality of wood surface after milling with micro-texture coating tool is better than that of the other three kinds of tools. And the wood surface after milling with micro-texture coating tool is smooth, and the processing defects, such as burr and crack are less. In other words, micro-texture technology combined with surface coating technology can effectively improve the surface quality of wood after milling.

随着木制品需求量的逐渐增加,人们对木制品的加工质量要求也越来越高。本文通过对刀具结构强度的有限元模拟分析,确定了沟槽微观纹理的尺寸。本文通过设计铣削实验,比较了普通刀具、微纹理刀具、涂层刀具和微纹理涂层刀具铣削后的木材表面质量和木材表面形态。实验结果表明,使用微纹理涂层刀具铣削后的木材表面质量优于其他三种刀具。使用微纹理涂层工具铣削后的木材表面光滑,毛刺和裂纹等加工缺陷较少。换句话说,微纹理技术与表面涂层技术相结合,可以有效改善木材铣削后的表面质量。
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引用次数: 0
Study on the effect of micro‐texture coating tool on the milling quality of wood surface 研究微纹理涂层工具对木材表面铣削质量的影响
IF 1.9 4区 工程技术 Q3 Materials Science Pub Date : 2024-02-08 DOI: 10.1002/ls.1699
Dejin Wang, Hang Yin, Li Feng
With the gradual increase of the demand for wooden products, people's requirements for processing quality of wooden products become higher. In this work, the dimension of groove micro‐texture is determined by finite element simulation analysis of tool structure strength. In this article, by designing milling experiments, the wood surface quality and wood surface morphology after milling with ordinary tools, micro‐textured tools, coated tools and micro‐textured coated tools are compared. The experimental results show that the quality of wood surface after milling with micro‐texture coating tool is better than that of the other three kinds of tools. And the wood surface after milling with micro‐texture coating tool is smooth, and the processing defects, such as burr and crack are less. In other words, micro‐texture technology combined with surface coating technology can effectively improve the surface quality of wood after milling.
随着木制品需求量的逐渐增加,人们对木制品的加工质量要求也越来越高。本文通过对刀具结构强度的有限元模拟分析,确定了沟槽微观纹理的尺寸。本文通过设计铣削实验,比较了普通刀具、微纹理刀具、涂层刀具和微纹理涂层刀具铣削后的木材表面质量和木材表面形态。实验结果表明,使用微纹理涂层刀具铣削后的木材表面质量优于其他三种刀具。使用微纹理涂层工具铣削后的木材表面光滑,毛刺和裂纹等加工缺陷较少。换句话说,微纹理技术与表面涂层技术相结合,可以有效改善木材铣削后的表面质量。
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引用次数: 0
Simulation study on the performance of gap oil film lubrication under extreme working conditions of micro-textured hydrostatic support 微纹理静压支撑极端工作条件下间隙油膜润滑性能的模拟研究
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-02-06 DOI: 10.1002/ls.1697
Yanan Feng, Xiaodong Yu, Hui Jiang, Ruichun Dai, Wentao Jia, Junfeng Wang, Jianhua Jiao

Based on the theory of fluid mechanics, the lubrication performance of micro-textured hydrostatic bearings is derived. Under extreme operating conditions, the lubrication performance of clearance oil film without micro-texture and with rectangular and triangular micro-textures added to the oil sealing edge is simulated, and the experimental verification of the lubrication performance of the double rectangular cavity without micro-texture is conducted. The results show that regardless of whether micro-texture is added or not, the oil film pressure is distributed in a stepped shape, and the highest temperature of the oil film occurs at the intersection of the oil sealing edges on the outside of the double rectangular cavity. When the maximum depth of triangular micro-texture is 1.5 mm and the dimension of a segment is 1 mm, triangular micro-texture with an obtuse angle of 103° has the best comprehensive lubrication performance, but its oil film bearing capacity still does not exceed that of rectangular micro-texture.

基于流体力学理论,推导了微纹理静压轴承的润滑性能。模拟了极端工况下无微观纹理和油封边缘添加矩形、三角形微观纹理的间隙油膜的润滑性能,并对无微观纹理的双矩形腔的润滑性能进行了实验验证。结果表明,无论是否添加微纹理,油膜压力都呈阶梯状分布,油膜最高温度出现在双矩形腔外侧油封边的交点处。当三角形微纹理的最大深度为 1.5 毫米,段尺寸为 1 毫米时,钝角为 103°的三角形微纹理的综合润滑性能最好,但其油膜承载能力仍未超过矩形微纹理。
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引用次数: 0
Prediction of nano metal matrix composites based on hybrid approach 基于混合方法的纳米金属基复合材料预测
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-02-06 DOI: 10.1002/ls.1693
N. Sudheer Kumar Varma, P. Rajasekhar, G. Ganesan, K. Sita Rama Raju

This manuscript proposes a hybrid method to predict the optimal nano-metal matrix composites. The proposed hybrid technique is the wrapper of the Fire-Hawk Optimizer (FHO) and Spiking Neural Network (SNN). Commonly it is known as FHO-SNN method. The main objective of the proposed method is to improve the method parameters for better enhancement in mechanical properties. FHO approach is used to improve the process parameters of stirring squeeze casting method. The SNN predicts optimal parameters. Moreover, the problem based on the casting is reduced. By then the proposed hybrid technique performance is performed in the MATLAB platform and associated with various existing approaches. The proposed system shows the high tensile strength, impact energy and hardness compared with other existing methods.

本手稿提出了一种预测最佳纳米金属基复合材料的混合方法。所提出的混合技术是火鹰优化器(FHO)和尖峰神经网络(SNN)的封装。它通常被称为 FHO-SNN 方法。所提方法的主要目的是改进方法参数,以更好地提高机械性能。FHO 方法用于改进搅拌挤压铸造法的工艺参数。SNN 可预测最佳参数。此外,还减少了基于铸造的问题。随后,在 MATLAB 平台上对所提出的混合技术性能进行了分析,并将其与现有的各种方法进行了关联。与其他现有方法相比,建议的系统显示出较高的拉伸强度、冲击能量和硬度。
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引用次数: 0
Prediction of nano metal matrix composites based on hybrid approach 基于混合方法的纳米金属基复合材料预测
IF 1.9 4区 工程技术 Q3 Materials Science Pub Date : 2024-02-06 DOI: 10.1002/ls.1693
N. Sudheer Kumar Varma, P. Rajasekhar, G. Ganesan, K. Sita Rama Raju
This manuscript proposes a hybrid method to predict the optimal nano‐metal matrix composites. The proposed hybrid technique is the wrapper of the Fire‐Hawk Optimizer (FHO) and Spiking Neural Network (SNN). Commonly it is known as FHO‐SNN method. The main objective of the proposed method is to improve the method parameters for better enhancement in mechanical properties. FHO approach is used to improve the process parameters of stirring squeeze casting method. The SNN predicts optimal parameters. Moreover, the problem based on the casting is reduced. By then the proposed hybrid technique performance is performed in the MATLAB platform and associated with various existing approaches. The proposed system shows the high tensile strength, impact energy and hardness compared with other existing methods.
本手稿提出了一种预测最佳纳米金属基复合材料的混合方法。所提出的混合技术是火鹰优化器(FHO)和尖峰神经网络(SNN)的封装。它通常被称为 FHO-SNN 方法。所提方法的主要目的是改进方法参数,以更好地提高机械性能。FHO 方法用于改进搅拌挤压铸造法的工艺参数。SNN 可预测最佳参数。此外,还减少了基于铸造的问题。随后,在 MATLAB 平台上对所提出的混合技术性能进行了分析,并将其与现有的各种方法进行了关联。与其他现有方法相比,建议的系统显示出较高的拉伸强度、冲击能量和硬度。
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引用次数: 0
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Lubrication Science
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