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Evaluation of the Corrosion Resistance of Heat Resistant Cast Alloys in Ammonia Containing Atmospheres: The Role of Oxide Scales 耐热铸造合金在含氨环境中的耐蚀性评价:氧化垢的作用
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-15 DOI: 10.1002/maco.70046
Benjamin Aymans, Pedro Imizcoz Goni, Dietlinde Jakobi, Matteo Villa, Marcel A. J. Somers

Ammonia is desired to become a large-scale energy vector for future H2-based, decarbonized industry applications. The introduction of ammonia as a cracking feedstock introduces a new corrosion hurdle, nitridation under high temperatures on the SMR-like tubular reactors. To maximize the reliability and the process stability of those cracking units, the materials used for those tubular furnaces have to be chosen with respect to their mechanical properties as well as their resistance against nitridation by ammonia under elevated temperatures. This study demonstrates, that controlled preoxidation of cast high-temperature resistant alloy grades can effectively reduce nitridation of those materials when exposed to NH3 containing gas phases at 900°C. Combination of isothermal experiments with metallographic investigations of the specimens enabled comparison of the different alloy classes and identify the occurring corrosion mechanisms. Further, the spallation tendency of the scale was identified to reduce the nitridation resistance of the surface.

氨有望成为未来以h2为基础的脱碳工业应用的大规模能源载体。氨作为裂化原料的引入带来了一个新的腐蚀障碍,即smr类管式反应器在高温下的氮化。为了最大限度地提高这些裂化装置的可靠性和工艺稳定性,这些管状炉所使用的材料必须考虑其机械性能以及在高温下抗氨氮化的能力。本研究表明,在900℃含NH3气相环境下,对铸态耐高温合金牌号进行控制预氧化,可以有效降低材料的氮化程度。结合等温实验和金相研究,对不同合金类别进行了比较,并确定了发生腐蚀的机制。进一步,确定了水垢的剥落趋势,以降低表面的抗氮化能力。
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引用次数: 0
The Effect of Hydroxyapatite Fraction in Titanium—Hydroxyapatite Composite Coatings on Ti-6Al-4V Alloy With TIG Cladding 钛-羟基磷灰石复合涂层中羟基磷灰石组分对TIG熔覆Ti-6Al-4V合金的影响
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-12 DOI: 10.1002/maco.70045
Mehmet Topuz, Niyazi Teter

In this study, Hydroxyapatite (HA) modified HA-Ti composite coatings were applied to the surface of the Ti-6Al-4V (Ti64) alloy, which is crucial for biomedical applications, using the TIG cladding method. HA fraction caused a notable decrease in adhesion strength and ductility; however, the 5% HA composition maintained mechanical integrity while providing biological advantages. Surface contact angle measurements showed that HA addition made the surfaces more hydrophilic, with the lowest contact angle (~58°) observed in the 10%HA coating, which suggests improved interaction with biological fluids, cell adhesion, and protein adsorption. Electrochemical test results indicated that the 10% HA coatings exhibited the highest corrosion resistance and the most stable oxide film behavior. In immersion tests conducted in simulated body fluid (SBF), significant Ca-P deposition was observed on the 10% HA surfaces, supporting their high bioactivity potential. Overall, the results demonstrate that HA-reinforced Ti composite coatings produced through TIG welding are highly promising candidates for surface modification of biomedical implants, offering both structural and biological functionality.

在这项研究中,羟基磷灰石(HA)改性HA- ti复合涂层被应用于Ti-6Al-4V (Ti64)合金的表面,这是生物医学应用的关键,使用TIG包覆方法。羟基磷灰石的加入显著降低了材料的粘接强度和延展性;然而,5%的HA组成在保持机械完整性的同时提供了生物学优势。表面接触角测量表明,添加透明质酸使表面更亲水,10%透明质酸涂层的接触角最低(~58°),这表明与生物流体的相互作用、细胞粘附和蛋白质吸附有所改善。电化学测试结果表明,10% HA涂层具有最高的耐蚀性和最稳定的氧化膜行为。在模拟体液(SBF)浸泡试验中,10% HA表面观察到显著的Ca-P沉积,支持其高生物活性潜力。总的来说,结果表明,通过TIG焊接生产的ha增强Ti复合涂层是生物医学植入物表面改性的极有前途的候选者,具有结构和生物功能。
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引用次数: 0
Corrosion Cracking of 316L Steel Under Fatigue Loading in High-Temperature Binary Nitrate Salt: Effects of Loading Frequency 316L钢在高温二硝酸盐中疲劳加载的腐蚀开裂:加载频率的影响
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-11 DOI: 10.1002/maco.70039
Deming Wang, Zhe Li, Hui Xu, Heng Li, Jianyuan Zhang, Xiaowei Wang, Jianqun Tang, Jianming Gong

In this study, the corrosion-fatigue behavior of 316L steel under various loading frequencies in molten nitrate salt at 565°C were conducted. The results indicate that the fatigue life of 316L steel was similar in air and molten salt environments at a low frequency (0.019 Hz). However, at the relatively higher loading frequencies (0.038, 0.076, and 0.152 Hz), a reduction in fatigue life was observed compared with that in air. Fatigue loading significantly accelerated the corrosion of 316L steel, and the extent of acceleration was dependent on the loading conditions. At 0.019 Hz, the cracking of the oxide layer in molten nitrate salts was limited due to the relatively low strain rate, whereas at 0.038, 0.076, and 0.152 Hz, it became considerably more severe. At higher loading frequencies (≥ 0.038 Hz), significant cracking of the oxide layer not only creates pathways for molten salt to corrode crack tips further, but also promotes multi-site fatigue crack initiation.

研究了316L钢在565℃熔融硝酸盐中不同加载频率下的腐蚀疲劳行为。结果表明:在空气和熔盐环境下(0.019 Hz), 316L钢的疲劳寿命相近;然而,在相对较高的加载频率(0.038、0.076和0.152 Hz)下,与空气中相比,疲劳寿命有所降低。疲劳加载显著加速了316L钢的腐蚀,且加速程度与加载条件有关。在0.019 Hz时,由于应变速率相对较低,硝酸熔盐中氧化层的开裂受到限制,而在0.038、0.076和0.152 Hz时,氧化层的开裂变得严重得多。在较高加载频率下(≥0.038 Hz),氧化层的显著开裂不仅为熔盐进一步腐蚀裂纹尖端创造了通道,而且促进了多点疲劳裂纹的萌生。
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引用次数: 0
Contribution of Red Mud in Alkali-Activated Slag and Fly Ash Mortars to Corrosion Protection of Reinforcement 碱活性矿渣和粉煤灰砂浆中赤泥对钢筋防腐的贡献
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-08 DOI: 10.1002/maco.70037
Ivana Vladić Kancir, Marijana Serdar

The aim of this study is to assess the role of red mud addition to alkali-activated materials (AAMs) on the corrosion resistance of steel in mortars. Microstructural properties, including total porosity and pore structure, are determined using (MIP). Resistance to chloride penetration is tested using accelerated chloride penetration (NT BUILD 443) and chloride migration (NT BUILD 492) test. Corrosion properties are evaluated by measuring corrosion potential, linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS) using two types of corrosion cell set up. In both cell set ups, steels embedded in alkali-activated mortars with red mud exhibited better corrosion resistance than steels in alkali-activated mortars without red mud. It is confirmed that the addition of red mud in AAMs contributes to pore refinement and chloride binding in the case of the slag-based system and to the improvement of the properties of the passive film in the case of both the slag-based and fly ash-based systems.

本研究的目的是评估赤泥加入碱活性材料(AAMs)对砂浆中钢的耐腐蚀性的作用。显微结构特性,包括总孔隙率和孔隙结构,使用(MIP)来确定。使用加速氯化物渗透(NT BUILD 443)和氯化物迁移(NT BUILD 492)测试对氯化物渗透的抗性。采用两种类型的腐蚀电池,通过测量腐蚀电位、线性极化电阻(LPR)和电化学阻抗谱(EIS)来评估腐蚀性能。在两种试验装置中,嵌入有赤泥的碱活化砂浆中的钢比嵌入没有赤泥的碱活化砂浆中的钢表现出更好的耐腐蚀性。结果表明,在AAMs中加入赤泥有助于渣基体系的孔隙细化和氯离子结合;在渣基体系和粉煤灰体系中,赤泥有助于钝化膜性能的改善。
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引用次数: 0
Cover Picture: Materials and Corrosion. 9/2025 封面图片:《材料与腐蚀》9/2025
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-04 DOI: 10.1002/maco.70027

Cover:

Charge density plots of Cr2O3 phase after different doping atoms: (a) Cr2O3 phase charge density plot, (b) Cr2O3 phase doped with one Al atom, (c) Cr2O3 phase doped with two Al atoms

More detailed information can be found in:

Yitong Yan, Zhihua Gong, Tingting Zhai, Xiaoyang Fu, Yapeng Zhang, Optimizing the resistance of advanced weathering steel to marine atmospheric corrosion with the addition of Al, Materials and Corrosion 2025, 76, 1268.

封面:不同掺杂原子后的Cr2O3相电荷密度图:(a)掺杂一个Al原子的Cr2O3相电荷密度图,(b)掺杂一个Al原子的Cr2O3相电荷密度图,(c)掺杂两个Al原子的Cr2O3相电荷密度图。更详细的信息可参见:闫一通,龚志华,翟婷婷,傅晓阳,张亚彭,添加Al优化高级耐候钢的海洋大气腐蚀性能,材料与腐蚀,2025,76,1268。
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引用次数: 0
Contents: Materials and Corrosion. 9/2025 内容:材料与腐蚀。9/2025
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-04 DOI: 10.1002/maco.70028
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引用次数: 0
Masthead: Materials and Corrosion. 9/2025 报头:材料与腐蚀。9/2025
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-04 DOI: 10.1002/maco.70026
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引用次数: 0
Real-Time Monitoring of Carbon Steel Corrosion Under High-Dose Gamma Irradiation Using Electrical Resistance Sensors Designed for Deep Geological Repository of Radioactive Waste 基于电阻传感器的深埋放射性废物处置库高剂量γ辐射下碳钢腐蚀实时监测
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-03 DOI: 10.1002/maco.70038
Johan Becker, Erwan Diler, Krystel Pélissier, Johan Bertrand

Electrical resistance (ER)-based corrosion sensors, developed in the context of the Cigeo project (Industrial Centre for Geological Disposal) related to high-level radioactive waste deep geological disposal, have been qualified under irradiation conditions. The ER sensors used in this study, made of thin (25 µm) AISI 1010 carbon steel, were exposed to atmospheric conditions under three different radiation doses of 0.25, 0.50 and 1.00 MGy using a 60Co radionuclide source of γ-rays. The results indicate that the developed ER sensors remained reliable even under strong ionizing conditions with no significant reduction of the ER sensor measurement properties. While low relative humidity levels were recorded, ranging between 45% and 60%, the results provided by the ER sensors showed that conditions created under irradiation led to the corrosion of the AISI 1010 carbon steel with a potential dose effect on the carbon steel corrosion rate.

在与高放射性废物深层地质处置有关的Cigeo项目(地质处置工业中心)范围内开发的基于电阻的腐蚀传感器已在辐照条件下合格。本研究中使用的ER传感器由薄的(25µm) AISI 1010碳钢制成,使用60Co放射性核素源的γ射线,将其暴露在0.25、0.50和1.00 MGy三种不同辐射剂量的大气条件下。结果表明,所研制的内质网传感器在强电离条件下仍保持可靠,且内质网传感器的测量性能没有明显降低。虽然记录了较低的相对湿度水平,范围在45%到60%之间,但电流变换器传感器提供的结果表明,在辐射下产生的条件导致了AISI 1010碳钢的腐蚀,并对碳钢的腐蚀速率产生了潜在的剂量效应。
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引用次数: 0
Combined Influence of Microorganisms and Direct Current on the Corrosion Behavior of X70 Steel in Near-Neutral Solution 微生物和直流对X70钢在近中性溶液中腐蚀行为的联合影响
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-03 DOI: 10.1002/maco.70034
Yuhan Wang, Bo Song, Wenxuan Cui, Xu Chen, Bo Wang

Stray currents significantly affect microbial metabolism and pipeline corrosion. This study explored the corrosion of X70 steel in near-neutral solution under direct current (DC) and sulfate-reducing bacteria (SRB). The corrosion rate was determined with the electrochemical technique and the corrosion morphology and corrosion products were respectively characterized by SEM and XPS. Results showed minimal uniform corrosion was observed in sterile solution without DC, but pitting corrosion occurred in bacterial solution. Without SRB, DC caused extensive corrosion, and the corrosion rate first dropped, then rose with increasing DC density, hitting a minimum at 0.5 mA/cm2. When DC and SRB acted together, the corrosion rate was higher than with DC alone, followed a similar trend, and correlated with SRB activity. At 0.1–0.5 mA/cm2 DC, SRB activity increased and dominated corrosion, causing pitting. However, at 1 mA/cm2 DC, SRB was suppressed and DC took over, and severe pitting was observed. In sterile solution, DC facilitated the formation of protective Fe2O3 and Fe3O4 layers. Conversely, in bacterial solutions, the corrosion product FeS inhibited the oxidation of Fe2+ by DC.

杂散电流显著影响微生物代谢和管道腐蚀。研究了X70钢在近中性溶液中直流电(DC)和硫酸盐还原菌(SRB)的腐蚀。用电化学技术测定腐蚀速率,用SEM和XPS分别对腐蚀形貌和腐蚀产物进行表征。结果表明,在无直流的无菌溶液中观察到最小的均匀腐蚀,而在细菌溶液中出现点蚀。在没有SRB的情况下,直流引起广泛的腐蚀,腐蚀速率随着直流密度的增加先下降后上升,在0.5 mA/cm2时达到最小值。当DC和SRB共同作用时,腐蚀速率高于DC单独作用,且趋势相似,且与SRB活性相关。在0.1 ~ 0.5 mA/cm2直流下,SRB活性增加,主导腐蚀,导致点蚀。然而,在1 mA/cm2 DC下,SRB被抑制,DC取而代之,并观察到严重的点蚀。在无菌溶液中,直流有利于Fe2O3和Fe3O4保护层的形成。相反,在细菌溶液中,腐蚀产物FeS抑制了DC对Fe2+的氧化。
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引用次数: 0
Propagation of Corrosion-Induced Cracking of the Reinforced Concrete Exposed to Stray Current in Rail Infrastructures 铁路基础设施中受杂散电流影响的钢筋混凝土腐蚀裂纹扩展
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-03 DOI: 10.1002/maco.70035
Wenjun Zhu, Yi Ren, Fan Tang, Xinyun Yang, Yude Xu

This paper investigates the morphological characteristics of the corrosion-induced cracks in reinforced concrete of the rail infrastructures induced by stray current and chloride ions. Cracks and the internal structure were obtained by X-ray computed tomography. The spatial morphology was classified into Major Cracks, Secondary Cracks, and Internal Cracks. The width tendency, vertical penetration depth, and spatial morphology of the cracks can reflect the pattern and sequence of crack extension. The radial depths of the cracks in the same specimen decrease sequentially. When the defects are dispersed around the steel bar, the cracks correspond to a smaller average radial depth. The tortuosity of the crack reflects the length of the crack, the rate of the width variation, the relative position of the defects in relation to the aggregate as the crack expands, and the effect of the defects and aggregate on the crack extension. The results characterize the spatial morphology of corrosion-induced cracks, which are helpful for further research on the extension pattern of corrosion-induced cracks and nonuniform corrosion of steel bars.

本文研究了杂散电流和氯离子对铁路基础设施钢筋混凝土腐蚀裂缝的形态特征。通过x射线计算机断层扫描获得裂纹和内部结构。空间形态分为主要裂缝、次生裂缝和内部裂缝。裂缝的宽度趋势、垂直穿透深度和空间形态可以反映裂缝扩展的模式和顺序。同一试样中裂纹径向深度依次减小。当缺陷分散在钢筋周围时,裂纹的平均径向深度较小。裂纹的弯曲度反映了裂纹的长度、宽度变化率、裂纹扩展时缺陷相对于骨料的相对位置,以及缺陷和骨料对裂纹扩展的影响。研究结果对腐蚀裂纹的空间形态进行了表征,为进一步研究腐蚀裂纹的扩展规律和钢筋的非均匀腐蚀提供了理论依据。
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引用次数: 0
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Materials and Corrosion-werkstoffe Und Korrosion
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