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The effect of multielectrode galvanic corrosion behavior and area ratio on 6061 aluminum alloy, Q235 stainless steel, and carbon fiber composites 多电极电化学腐蚀行为和面积比对 6061 铝合金、Q235 不锈钢和碳纤维复合材料的影响
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-11 DOI: 10.1002/maco.202414392
Guangyi Chen, Xiangdong Huai, Guisheng Xu, Wenzhuo Zhang, Xiaoqiang Han, Decheng Wang, Qi Yin, Dan Xie, Yuli Chen

In this work, electrochemical experiments and numerical simulation methods are employed to study the multielectrode galvanic corrosion behavior of 6061-Q235-CFRP, and discuss the influence of the cathode and anode area ratio on the multielectrode galvanic corrosion behavior. The results show that in the 6061-Q235-CFRP multielectrode corrosion system, 6061 aluminum alloy is the only anode, and Q235 as well as CFRP are both cathodes. In a multielectrode galvanic system of 6061-Q235-CFRP, the current density of 6061 is slightly smaller than the sum of the current densities of 6061 in two galvanic systems of 6061-Q235 as well as 6061-CFRP. Moreover, the potential of the galvanic system shifts negatively and the current density decreases gradually with the increasing area of 6061, which has a logarithmic relationship with the area of the cathode and anode. While the current density increases with the increasing area of Q235 or CFRP.

本文采用电化学实验和数值模拟方法研究了 6061-Q235-CFRP 的多电极电化学腐蚀行为,并讨论了阴阳极面积比对多电极电化学腐蚀行为的影响。结果表明,在 6061-Q235-CFRP 多电极腐蚀体系中,6061 铝合金是唯一的阳极,Q235 和 CFRP 都是阴极。在 6061-Q235-CFRP 多电极电镀系统中,6061 的电流密度略小于 6061-Q235 和 6061-CFRP 两个电镀系统中 6061 的电流密度之和。此外,随着 6061 面积的增加,电镀系统的电位会发生负移,电流密度也会逐渐降低,这与阴极和阳极的面积呈对数关系。而电流密度则随着 Q235 或 CFRP 面积的增大而增大。
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引用次数: 0
Corrosion protection investigations of oxide-silane composite coating on hot dip aluminized steel 热浸镀铝钢氧化物-硅烷复合涂层的腐蚀防护研究
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-11 DOI: 10.1002/maco.202414506
Zhong-Xia Liu, Lei Shi, Ai-Yun Jiang, Jian-Xiu Liu, Bao-Feng Zhang, Ya-Jun Zhou, Guo-Peng Zhang

The hot dip aluminized ASTM 1035 steels (Al-coated steel) underwent anodic oxidization, and various thicknesses of Al2O3 coating were applied to the surface of the Al-coated steels (Al–Al2O3-coated steel). The corrosion resistance of the Al–Al2O3-coated steel was investigated using potentiodynamic tests, electrochemical impedance spectroscopy tests and measurement of galvanic current density in a bimetallic cell. It was found that the anodic oxidation resulted in the formation of a porous Al2O3 coating on the surface of the Al-coated steel, improving both its corrosion resistance and galvanic corrosion resistance when coupled with carbon fiber reinforced nylon 6 composite (Cf/PA6). Silane treatment effectively sealed the pores within the Al2O3 coating, resulting in improved corrosion protection for Al–Al2O3-coated steel due to the exceptional insulation, impermeability and hydrophobic properties of silane coating. Compared to the Al-coated steel/carbon fiber reinforced polymer (CFRP) couple and Al–Al2O3-coated steel/CFRP couple, stable galvanic current density decreased by approximately 75% and 45%, respectively.

对热浸镀铝的 ASTM 1035 钢(Al 涂层钢)进行阳极氧化,并在 Al 涂层钢(Al-Al2O3 涂层钢)表面涂上不同厚度的 Al2O3 涂层。使用电位测试、电化学阻抗谱测试和双金属电池中电化学电流密度的测量方法研究了 Al-Al2O3 涂层钢的耐腐蚀性。研究发现,阳极氧化可在铝涂层钢表面形成多孔的 Al2O3 涂层,与碳纤维增强尼龙 6 复合材料(Cf/PA6)结合使用时,可提高其耐腐蚀性和耐电化学腐蚀性。硅烷处理有效地封闭了 Al2O3 涂层内部的孔隙,由于硅烷涂层具有优异的绝缘性、不渗透性和疏水性,因此 Al-Al2O3 涂层钢的防腐蚀性能得到了改善。与铝涂层钢/碳纤维增强聚合物 (CFRP) 组合和铝-Al2O3 涂层钢/碳纤维增强聚合物 (CFRP) 组合相比,稳定的电化学电流密度分别降低了约 75% 和 45%。
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引用次数: 0
Contents: Materials and Corrosion. 8/2024 内容:材料与腐蚀。8/2024
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-05 DOI: 10.1002/maco.202470083
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引用次数: 0
Masthead: Materials and Corrosion. 8/2024 刊头:材料与腐蚀8/2024
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-05 DOI: 10.1002/maco.202470082
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引用次数: 0
Cover Picture: Materials and Corrosion. 8/2024 封面图片:材料与腐蚀。8/2024
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-05 DOI: 10.1002/maco.202470081
Maria Asuncion Valiente Bermejo, Alice Moya Núñez, Rikard Norling

Cover:

SEM-EDS analysis of edge section of tube # 9 (Kanthal ® APMT). A type of grain boundary related attack is observed in this specimen. The bright spots correspond to RE elements.

More detailed information can be found in: Maria Asuncion Valiente Bermejo, Alice Moya Núñez, Rikard Norling, Metal loss and corrosion attack of FeCrAl overlay welds on evaporator tube shields of a waste-fi red power plant, Materials and Corrosion 2024, 75, 950.

封面:9 号试管(Kanthal ® APMT)边缘部分的 SEM-EDS 分析。在该试样中观察到一种与晶界相关的侵蚀。更多详细信息,请参阅:Maria Asuncion Valiente Bermejo:Maria Asuncion Valiente Bermejo、Alice Moya Núñez、Rikard Norling,废火电厂蒸发器管屏蔽上的铁铬铝堆焊焊缝的金属损失和腐蚀侵蚀,《材料与腐蚀》2024 年第 75 期,950 页。
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引用次数: 0
Effect of CO on the corrosion behavior of 304 stainless steel in wet CO2 gas at 710°C CO 对 304 不锈钢在 710°C 的湿 CO2 气体中的腐蚀行为的影响
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-30 DOI: 10.1002/maco.202414312
Fang Cao, Alexander Donchev, Mathias Galetz, Michael Myers, Ning Ma, Charlie Chun

The corrosion behavior of 304 stainless steel in wet CO2 gas with or without CO and CO plus 400 ppmv SO2 was investigated in this study. Corrosion kinetics was studied by thermogravimetric analysis at 710°C for 100 h under three gas conditions. After isothermal exposure, the corroded coupons were characterized in detail by X-ray diffraction, scanning electron microscopy, an electron probe microanalyzer, and transmission electron microscopy. CO addition to wet CO2 resulted in lower oxygen partial pressure and lower oxide growth kinetics. It also suppressed iron-rich oxide nodule formation, as compared to the wet CO2 gas environment. A Cr-depletion zone was observed underneath the oxide scale in the substrate, but no obvious internal carburization was observed in all three gas environments. A thin, protective oxide scale consisting of an outer layer of a Cr-rich spinel and an inner Cr-rich chromia layer was developed in CO-containing gas conditions, with or without SO2. The effect of CO on oxidation and scale formation is discussed in comparison with that in wet CO2 conditions.

本研究调查了 304 不锈钢在含或不含 CO 和 CO 加 400 ppmv SO2 的湿 CO2 气体中的腐蚀行为。在三种气体条件下,通过在 710°C 温度下持续 100 小时的热重分析研究了腐蚀动力学。等温暴露后,通过 X 射线衍射、扫描电子显微镜、电子探针微分析仪和透射电子显微镜对腐蚀试样进行了详细表征。在湿 CO2 中添加 CO 可降低氧分压和氧化物生长动力学。与湿 CO2 气体环境相比,它还抑制了富铁氧化物结核的形成。在基体的氧化鳞片下面观察到了铬损耗区,但在所有三种气体环境中都没有观察到明显的内部渗碳现象。在含或不含二氧化硫的 CO 气体环境中,形成了一层薄的保护性氧化鳞片,由外层富铬尖晶石和内层富铬铬化物组成。与湿 CO2 条件下的氧化和鳞片形成相比,CO 对氧化和鳞片形成的影响得到了讨论。
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引用次数: 0
Effect of Fe addition on corrosion behavior of Ni–xFe–5Cr alloys at 570°C in air containing salt vapor 添加铁对 570°C 含盐蒸汽空气中 Ni-xFe-5Cr 合金腐蚀行为的影响
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-28 DOI: 10.1002/maco.202414399
Suzue Yoneda, Takashi Kogin, Eiji Ishikawa, So Murasue, Shigenari Hayashi

The high-temperature corrosion behavior of Ni–xFe–5Cr alloys (x = 0, 10, or 30 wt.%) was investigated in air containing alkali salt vapor at 570°C to clarify the effect of Fe on the corrosion resistance. Fe addition to Ni–5Cr was found to improve the corrosion resistance under the present conditions. In the case of Ni–5Cr, NiCl2 was formed beneath the NiO scale during the initial stage of corrosion, and it grew thicker over time and then evaporated. The formation and evaporation of NiCl2 resulted in a porous scale that underwent spallation resulting in mass loss. In the Fe-containing alloys, (Fe, Ni, Cr)3O4 spinel and Fe3O4 decreased the partial pressures of oxygen and chlorine and thus prevented the generation of NiO and NiCl2, leading to superior corrosion resistance compared with Ni–5Cr.

研究了镍-xFe-5Cr 合金(x = 0、10 或 30 wt.%)在 570°C 含碱盐蒸汽的空气中的高温腐蚀行为,以明确铁对耐腐蚀性的影响。研究发现,在当前条件下,向 Ni-5Cr 中添加铁能提高耐腐蚀性。就 Ni-5Cr 而言,在腐蚀的初始阶段,NiO 鳞片下面形成了 NiCl2,随着时间的推移,NiCl2 逐渐变厚,然后蒸发。NiCl2 的形成和蒸发导致形成多孔鳞片,鳞片发生剥落,造成质量损失。在含铁合金中,(Fe、Ni、Cr)3O4 尖晶石和 Fe3O4 降低了氧和氯的分压,从而阻止了 NiO 和 NiCl2 的生成,使合金的耐腐蚀性优于 Ni-5Cr 合金。
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引用次数: 0
Effect of heat treatment on the microstructure, LBE corrosion resistance, and bonding strength of the FeCrAl-based coatings 热处理对铁铬铝基涂层的微观结构、抗 LBE 腐蚀性和结合强度的影响
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-21 DOI: 10.1002/maco.202414331
Wei Zhang, Mingyang Zhou, Huifang Yue, Danmin Peng, Xi Qiu, Jijun Yang

The bonding strength and LBE corrosion resistance of the Fe15Cr11Al2Si, Fe15Cr11Al0.5Y, and Fe15Cr11Al2Si0.5Y coatings heat-treated at 500–650°C for 500 h were investigated. The results showed that the as-deposited Fe15Cr11Al0.5Y coating has the strongest bonding strength with the F/M steel cladding tube compared with the Fe15Cr11Al2Si and Fe15Cr11Al2Si0.5Y coatings. Heat treatment deteriorates the bonding performance of the coatings, and obvious enrichment of Cr and Al elements appeared. The consumed Al element inside the heat-treated coatings promotes the formation of Fe3O4 on the surface of the coatings after the corrosion test. The Y element can inhibit the enrichment of elements and the formation of Fe3O4. The bonding strength of the heat-treated coatings can be improved after the corrosion test. The underlying mechanism of the evolution of microstructure and properties of the coatings after heat treatment and corrosion test was discussed.

研究了在 500-650°C 下热处理 500 h 的 Fe15Cr11Al2Si、Fe15Cr11Al0.5Y 和 Fe15Cr11Al2Si0.5Y 涂层的结合强度和抗 LBE 腐蚀性能。结果表明,与 Fe15Cr11Al2Si 和 Fe15Cr11Al2Si0.5Y 涂层相比,原敷设的 Fe15Cr11Al0.5Y 涂层与 F/M 包覆钢管的结合强度最强。热处理会恶化涂层的结合性能,出现明显的铬和铝元素富集。热处理涂层内部消耗的铝元素促进了腐蚀试验后涂层表面 Fe3O4 的形成。Y 元素可以抑制元素的富集和 Fe3O4 的形成。腐蚀试验后,热处理涂层的结合强度可以得到改善。讨论了热处理和腐蚀试验后涂层微观结构和性能演变的内在机理。
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引用次数: 0
Archaeological analogues for the lifetime prediction of the canister for spent nuclear fuel in the deep geological repository: Part I. Composition of pore water and corrosion products 用于预测深层地质处置库乏核燃料罐寿命的考古类比:第一部分:孔隙水和腐蚀产物的成分
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-21 DOI: 10.1002/maco.202414516
Kateřina Kolomá, Václava Havlová, Anna Pecková, Šárka Šachlová, Vlastislav Kašpar, Diana Tkachenok, Alžběta Danielisová, Drahomíra Malyková, Helena Březinová, Ludmila Barčáková, Saqib Mukhtar, Richard Bureš, Jan Stoulil

This work focuses on archaeological analogues as a way of obtaining long-term data for assessing the lifetime of a spent nuclear fuel canister. An analysis of the environment around the excavated artefacts is presented, followed by geochemical modelling of the likely corrosion products and subsequent comparison with real phases in the corrosion layer estimated by X-ray diffraction. A total of 16 archaeological sites with fine clay soils and the potential for long-term flooding were evaluated. Although the soil pore solution contained high levels of silicates, no such phases with iron in the corrosion products were confirmed. Carbonate corrosion products, typical of bentonite environments, were also not observed. Although oxygen access is very limited in the environments of all sites, even low concentrations shifted the equilibrium of corrosion products formed in favour of (hydroxy)oxides.

这项工作的重点是通过考古模拟来获取评估乏核燃料罐寿命的长期数据。对出土文物周围的环境进行了分析,随后对可能的腐蚀产物进行了地球化学建模,并与通过 X 射线衍射估算的腐蚀层中的实际相进行了比较。共对 16 个考古遗址进行了评估,这些遗址的土壤为细粘土,有可能长期被水淹没。虽然土壤孔隙溶液中含有大量硅酸盐,但没有在腐蚀产物中发现铁相。也没有观察到膨润土环境中典型的碳酸盐腐蚀产物。虽然在所有地点的环境中氧气的获取都非常有限,但即使是低浓度的氧气也会使形成的腐蚀产物的平衡向(羟基)氧化物倾斜。
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引用次数: 0
Preparation and characterisation of black conversion coating of Cr(NO3)3–CoCl2–NiCl2 of Zn–Ni alloy electroplated on 2024 aluminium alloy surface 在 2024 铝合金表面电镀 Zn-Ni 合金的 Cr(NO3)3-CoCl2-NiCl2 黑色转化镀层的制备与表征
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-19 DOI: 10.1002/maco.202414414
Tingyi Chen, Qiming Huang, Hongtao Zhu, Yaqi Ma

To meet the application requirements of electronic connectors, a trivalent chromium process (TCP) conversion coating was prepared on the Zn–Ni alloy plating of 2024 aluminium alloy. The composition of the TCP solution was as follows: 45 g/L Cr(NO3)3, 14 g/L CoCl2, 1.3 g/L NiCl2, 10 g/L citric acid, 10 g/L succinic acid and 1 g/L sodium dodecyl sulphate. The properties of TCP were characterised by a range of techniques, including macroscopic observations, scanning electron microscope, energy-dispersive X-ray spectrometer, three-dimensional (3D) morphometry, electrochemical impedance spectroscopy, polarisation curves and conductivity tests. The TCP prepared in this experiment exhibits a uniform black colour and bright appearance, predominantly composed of Zn, Ni, O, Cr and Co. The TCP enhances the impedance of Zn–Ni alloys, reduces the corrosion current to 1.99 × 10−5 A/cm2 and maintains a flatter surface 3D morphology and less surface roughness following electrochemical testing. It has better corrosion resistance. Following the preparation of the TCP on a suitably sized shell sample, the shell resistance was 1.2 mVDC with good electrical conductivity, which meets the requirements for electrical connector applications.

为满足电子连接器的应用要求,在 2024 铝合金的 Zn-Ni 合金电镀层上制备了三价铬工艺(TCP)转换涂层。TCP 溶液的成分如下:45 g/L Cr(NO3)3、14 g/L CoCl2、1.3 g/L NiCl2、10 g/L 柠檬酸、10 g/L 丁二酸和 1 g/L 十二烷基硫酸钠。通过一系列技术对 TCP 的特性进行了表征,包括宏观观察、扫描电子显微镜、能量色散 X 射线光谱仪、三维(3D)形态测量、电化学阻抗光谱、极化曲线和电导率测试。本实验制备的 TCP 呈均匀的黑色,外观明亮,主要成分为 Zn、Ni、O、Cr 和 Co。TCP 可增强 Zn-Ni 合金的阻抗,将腐蚀电流降低到 1.99 × 10-5 A/cm2 ,并在电化学测试后保持较平坦的表面 3D 形貌和较小的表面粗糙度。它具有更好的耐腐蚀性。在适当大小的外壳样品上制备 TCP 后,外壳电阻为 1.2 mVDC,导电性能良好,符合电气连接器应用的要求。
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引用次数: 0
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Materials and Corrosion-werkstoffe Und Korrosion
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