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In Vitro Immersion Testing of Mg–0.5Zr–0.5Ca–xZn Alloys in the as-Cast, Homogenized, and Extruded Conditions Mg-0.5Zr-0.5Ca-xZn合金在铸态、均质和挤压状态下的体外浸渍试验
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-04 DOI: 10.1002/maco.12003
Fereshte Ghorbani, Hamed Mirzadeh, Changiz Dehghanian, Massoud Emamy

This study investigated the effects of zinc addition, homogenization treatment, and thermomechanical processing via hot extrusion on the microstructure, corrosion behavior, and mechanical properties of biodegradable Mg–0.5Zr–0.5Ca alloy. Zinc alloying not only resulted in the formation of Ca2Mg6Zn3 and Mg7Zn3 compounds, but also reduced the grain size up to 4.5 times in the as-cast condition, which improved the mechanical properties. Immersion tests in the simulated body fluid (SBF) solution at 37°C showed that a Zn content higher than 1 wt.% significantly improved corrosion resistance and reduced the corrosion rate to about five times smaller than the base alloy. While the extrusion process induced a remarkable grain refinement via dynamic recrystallization (DRX) and improved the strength-ductility balance, it had a detrimental effect on the corrosion resistance due to the higher volume fraction of the grain boundaries. On the other hand, the homogenization treatment improved the mechanical properties and reduced the weight loss during immersion tests by dissolving secondary phases, increasing the solute Zn content, and formation of hydroxyapatite Ca10(PO4)6(OH)2 film.

研究了加锌、均质处理和热挤压热处理对可生物降解Mg-0.5Zr-0.5Ca合金显微组织、腐蚀行为和力学性能的影响。锌合金不仅形成了Ca2Mg6Zn3和Mg7Zn3化合物,而且在铸态下使晶粒尺寸减小了4.5倍,提高了力学性能。在37°C的模拟体液(SBF)溶液中浸泡试验表明,锌含量高于1wt。%显著提高了耐蚀性,并将腐蚀速率降低到基体合金的五分之一左右。挤压过程通过动态再结晶(DRX)诱导了显著的晶粒细化,改善了强度-塑性平衡,但由于晶界的体积分数较高,挤压过程对耐腐蚀性能有不利影响。另一方面,均匀化处理通过溶解二次相,增加溶质Zn含量,形成羟基磷灰石Ca10(PO4)6(OH)2薄膜,提高了浸渍试验的力学性能,减少了失重。
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引用次数: 0
Cover Picture: Materials and Corrosion. 6/2025 封面图片:《材料与腐蚀》6/2025
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-04 DOI: 10.1002/maco.202570061

Cover:

Special issue Off shore Wind

More detailed information can be found in:

Atmospheric coating deterioration at the supporting steel structure of an off shore wind power transmission platform.

Copyright Muehlhan Holding GmbH, Hamburg, Germany.

封面:特刊《海上风电》更多详细信息见:海上风电传输平台支撑钢结构大气涂层劣化。德国汉堡Muehlhan Holding GmbH版权所有。
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引用次数: 0
Contents: Materials and Corrosion. 6/2025 内容:材料与腐蚀。6/2025
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-04 DOI: 10.1002/maco.202570063
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引用次数: 0
Influence of Intermetallic Particles on Localized Corrosion of Tin Alloy Organ Pipes 金属间颗粒对锡合金管材局部腐蚀的影响
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-01 DOI: 10.1002/maco.12010
Jan Stoulil, Šárka Msallamová, David Dušek, Tomáš Aliger, Alena Michalcová

This work dealt with the evaluation of the effect of intermetallic particles in tin alloy on the localized corrosion of organ pipes. Typical intermetallic phases that occur in tin alloy of organ pipes (Cu6Sn5, FeSn2) were prepared. Together with tin, these intermetallic alloys were studied in an environment of artificial rainwater and an aggressive wet film from a church environment (containing acetate) to determine electrochemical parameters (free corrosion potential, polarization resistance, and Tafel slopes). These data were then used as input for the numerical simulation of the function of galvanic microcells in the alloy structure. The results show a local increase in corrosion attack up to hundreds of percent.

本文研究了锡合金中金属间颗粒对管材局部腐蚀的影响。制备了管材锡合金中典型的金属间相(Cu6Sn5, FeSn2)。这些金属间合金与锡一起,在人工雨水和教堂环境(含乙酸)的侵蚀性湿膜环境中进行了研究,以确定电化学参数(自由腐蚀电位、极化电阻和塔菲尔斜率)。然后将这些数据作为输入,用于合金结构中原电微电池功能的数值模拟。结果表明,局部腐蚀侵蚀率提高了百分之百。
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引用次数: 0
Improvement of Corrosion Resistance and Surface Properties of AZ31 Alloy by Laser Texturing Technique 激光织构技术提高AZ31合金的耐蚀性和表面性能
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-01 DOI: 10.1002/maco.12007
Hiba A. Khaleel, Kadhim A. Hubeatir, Mohammed M. Salih

Pure magnesium and magnesium alloys exhibit inadequate corrosion resistance inside the human body. Consequently, surface modification through texturing of AZ31 Mg alloy utilizing a pulsed fiber laser was performed. Laser texturing was conducted at a low power of 18 W with scanning speeds of 40 and 70 mm/s. The corrosion behavior of samples in simulated body fluid (SBF) was assessed using electrochemical techniques. SEM and XRD evaluated the impact of laser texturing on phase and microstructural evolution. The investigation indicated the development of the Mg17Al12 phase at the melted region in laser-processed samples. The evolution of this distinctive microstructure during laser processing demonstrated an improvement in corrosion resistance. The improvement was more pronounced at a scanning speed of 70 mm/s compared to 40 mm/s, with the corrosion rate in mm per year decreasing from 47.1 (as-received) to 4.5 at 70 mm/s and to 10.2 at 40 mm/s. The significant enhancement at 70 mm/s compared to 40 mm/s can be attributed to the shallower texturing process at 70 mm/s, evidenced by the lower roughness and greater surface microhardness observed at this speed.

纯镁和镁合金在人体内的耐腐蚀性不足。因此,利用脉冲光纤激光对AZ31镁合金进行了表面变形处理。在低功率为18 W,扫描速度为40和70 mm/s的条件下进行激光变形。采用电化学技术对样品在模拟体液中的腐蚀行为进行了评价。SEM和XRD分析了激光织构对相和显微组织演变的影响。研究表明,在激光加工的样品中,熔化区出现了Mg17Al12相。在激光加工过程中,这种独特的微观结构的演变表明了耐腐蚀性的提高。与扫描速度为40 mm/s相比,在扫描速度为70 mm/s时,这种改善更为明显,腐蚀速率(以毫米为单位)从每年47.1毫米(接收值)下降到70 mm/s时的4.5毫米和40 mm/s时的10.2毫米。与40 mm/s相比,70 mm/s速度下的显著增强可归因于70 mm/s速度下的织构过程较浅,在此速度下观察到的粗糙度较低,表面显微硬度较高。
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引用次数: 0
Optimizing the Resistance of Advanced Weathering Steel to Marine Atmospheric Corrosion With the Addition of Al 添加铝优化高级耐候钢耐海洋大气腐蚀性能
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-11 DOI: 10.1002/maco.202414647
Yitong Yan, Zhihua Gong, Tingting Zhai, Xiaoyang Fu, Yapeng Zhang

In this article, dry and wet alternating cycle corrosion scenarios were simulated by accelerated corrosion tests under 1.0 × 10−2 mol/L NaHSO3 + 0.1 mol/L NaCl corrosion conditions. Field emission electron microprobe, X-ray diffraction, Raman spectroscopy and electrochemical testing were utilized to study the effect of Al element on the corrosion resistance of weathering steel. Using Materials Studio software, calculate that the addition of Al element will be uniformly distributed in the rust layer with lower binding energy (such as aluminum oxide or doped with other oxides). The synergistic effect of Al and Cr not only produces more stable FeAl2O1 in the early stage of corrosion, slowing down the corrosion rate, but also promotes the formation of α−(Fe1−xCrx) OOH and the transformation of γ-FeOOH, refining the grain size of α-FeOOH and enhancing its resistance to external corrosion factors.

通过加速腐蚀试验,模拟了1.0 × 10−2 mol/L NaHSO3 + 0.1 mol/L NaCl腐蚀条件下的干湿交替循环腐蚀情景。利用场发射电子探针、x射线衍射、拉曼光谱和电化学测试研究了Al元素对耐候钢耐蚀性的影响。利用Materials Studio软件计算,加入Al元素会均匀分布在结合能较低的锈层中(如氧化铝或掺杂其他氧化物)。Al和Cr的协同作用不仅在腐蚀初期产生更稳定的FeAl2O1,减缓腐蚀速率,而且促进α−(Fe1−xCrx) OOH的形成和γ-FeOOH的转变,细化α- feooh的晶粒尺寸,增强其抗外界腐蚀因素的能力。
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引用次数: 0
The Effect of Stress on the Corrosion Behavior of 7075 Aluminum Alloy After Surface Microporous Copper Plating 应力对7075铝合金表面微孔镀铜后腐蚀行为的影响
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-08 DOI: 10.1002/maco.202414635
Xiaohong Wang, Peiyao Wang, Xueyan Zhong, Jun Du, Zhenkun Li

Regulating the dissolution performance of soluble fracturing tools based on different actual operating conditions of oil and gas wells is of great significance for ensuring the smooth progress of fracturing processes. In response to the current evaluation of the dissolution rate of soluble downhole tool materials, immersion tests and electrochemical measurements under non-stress conditions are usually used, which cannot accurately predict the dissolution rate of soluble downhole tools under stress. Therefore, this paper evaluated the dissolution rate and maximum pit depth of microporous copper coating samples (CPS) in simulated formation water when the loading stress is 0% σs, 50% σs and 100% σs by using a three-point bending fixture, and its dynamic potential polarization curve (PDP), electrochemical impedance spectroscopy (EIS), and cyclic voltammetry curve (CV) were tested. The results show that the uniform corrosion rate and maximum pit depth of CPS increase with the increase of loading stress. When the loading stress is 100% σs, both the uniform corrosion rate and the maximum pit depth increased significantly.

根据油气井的不同实际工况,调节可溶压裂工具的溶解性能,对于保证压裂过程的顺利进行具有重要意义。针对目前对可溶性井下工具材料溶解速率的评价,通常采用非应力条件下的浸没测试和电化学测量,无法准确预测应力条件下可溶性井下工具的溶解速率。为此,采用三点弯曲固定装置,对加载应力为0% σs、50% σs和100% σs时,微孔铜涂层样品(CPS)在模拟地层水中的溶解速率和最大坑深进行了评价,并对其动态电位极化曲线(PDP)、电化学阻抗谱(EIS)和循环伏安曲线(CV)进行了测试。结果表明:随着加载应力的增大,CPS的均匀腐蚀速率和最大坑深增大;当加载应力为100% σs时,均匀腐蚀速率和最大坑深均显著增大。
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引用次数: 0
Methodology for Stress Concentration Analysis in Corrosion Pits Using the Finite Element Method 基于有限元法的腐蚀坑应力集中分析方法
IF 2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-06 DOI: 10.1002/maco.202414759
Lucas Gonçalves Pinheiro, Marcelo Favaro Borges, Luiz Francisco Rodrigues Venturini, João Júnior Lopês

This paper aims to propose a methodology for stress concentration analysis in corrosion pits measured by surface topography techniques, such as interferometry. A filter was proposed to smooth the measured profile of pits, remaining the same aspect ratio (a/2c). There was an increase in the stress concentration factor (� � K� � t) for discretized pit models compared with ellipsoidal pit models. The increase was already expected, since there is a pronounced effect of secondary pits in the � � K� � t. The effect of the pit surface profile was more pronounced than a/2c in the � � K� � t. The maximum stress was at the maximum pit depth, or it was dislocated to secondary pits, depending on the pit geometry. The � � K� � t for measured pits is possibly even greater, considering the real pit profiles.

本文旨在提出一种利用干涉测量等表面形貌技术测量腐蚀坑的应力集中分析方法。提出了一种滤波器来平滑测量的凹坑轮廓,保持相同的纵横比(A /2c)。与椭球形坑模型相比,离散化坑模型的应力集中系数(K t)有所增加。这一增长已经在预料之中,因为在K - t中有一个明显的二次坑影响。在K - t中,凹坑表面轮廓的影响比a/2c更为明显。根据坑的几何形状,最大应力出现在最大坑深处,或者被位错为次坑。考虑到真实的坑的轮廓,测量到的坑的K t可能更大。
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引用次数: 0
Masthead: Materials and Corrosion. 5/2025 报头:材料与腐蚀。5/2025
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-05 DOI: 10.1002/maco.202570052
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引用次数: 0
Cover Picture: Materials and Corrosion. 5/2025 封面图片:材料与腐蚀。5/2025
IF 1.6 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-05 DOI: 10.1002/maco.202570051
Yiqi Zhou, Xiaochang Xu, Shuoyang Wang, Decheng Kong, Fan Zhang, Lili Li, Tingting Liu, Xiaogang Li, Xuanhui Qu, Yu Yan, Chaofang Dong

Cover:

The figure gives the different pitting corrosion appearance on the bipolar electrode (BPE) after annealing at 600 °C. In (a), all pits are spherical in shape, with some grains being seen, highlighted as the blue arrow. The distribution of these grains stays on a line marked as a yellow dashed line. A high-magnification SEM of these grains is displayed in (b). The grain surface is relatively clean with some holes, which means less corrosion. Figure (c) points out that the gap between the grains is large. In Figure (d), grains with smooth surfaces and similar heights are obtained at a lower applied potential, so the corrosion is concentrated at the grain boundary, which is the intergranular corrosion.

More detailed information can be found in:

Yiqi Zhou, Xiaochang Xu, Shuoyang Wang, Decheng Kong, Fan Zhang, Lili Li, Tingting Liu, Xiaogang Li, Xuanhui Qu, Yu Yan, Chaofang Dong, Optimize the corrosion and mechanical performance of additive manufactured nano-size WC reinforced stainless steel matrix composites by heat treatments, Materials and Corrosion 2025, 76, 620.

封面:该图给出了在600°C退火后双极电极(BPE)的不同点蚀外观。在(a)中,所有的凹坑都是球形的,可以看到一些颗粒,如蓝色箭头所示。这些颗粒的分布保持在一条被标记为黄色虚线的线上。(b)显示了这些颗粒的高倍扫描电镜。晶粒表面比较干净,有一些孔洞,这意味着腐蚀较少。从图(c)可以看出,晶粒之间的间隙很大。在图(d)中,在较低的外加电位下得到表面光滑且高度相近的晶粒,因此腐蚀集中在晶界处,即晶间腐蚀。详细资料请见:周一奇,徐小昌,王朔阳,孔德成,张帆,李丽丽,刘婷婷,李小刚,曲宣辉,闫宇,董朝芳,添加剂制备纳米WC增强不锈钢基复合材料的热处理及腐蚀性能优化,材料与腐蚀,2015,76,620。
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引用次数: 0
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Materials and Corrosion-werkstoffe Und Korrosion
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