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Recycling of Carbon Fiber Laminates by Thermo-mechanical Disassembly and Hybrid Panel Compression Molding 碳纤维复合材料热机械拆解与复合板压缩成型回收利用研究
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5558
A. Proietti, L. Iorio, N. Gallo, M. Regi, D. Bellisario, F. Quadrini, L. Santo
An innovative recycling process for thermoset composite laminates is proposed by thermo-mechanical disassembly and further compression molding of hybrid thermoformable composite plates. Due to the thermo-mechanical process, single cured plies are extracted from the waste laminate. Subsequently re-lamination is performed by interposing thermoplastic films between the reclaimed composite plies. Final consolidation is carried out by compression molding. In order to show the feasibility of the novel recycling technology, carbon fiber reinforced composite plates by autoclave molding were thermo-mechanically disassembled in a manual roll bending machine after heating in oven. Reclaimed cured plies were laminated by alternating thermoplastic interlayers made of low density polyethylene. The hybrid laminate was consolidated at the temperature of 220�C and the holding pressure of 38.5 bar. Results from bending tests on virgin and recycled plates showed the very good agglomeration of the hybrid samples and the optimal preservation of performances of initial cured plies of the virgin material into the recycled plate.
通过对混合热成型复合材料板进行热机械拆卸和进一步压缩成型,提出了一种创新的热固性复合材料层压板回收工艺。由于热机械过程,从废弃层压板中提取出单个固化层。随后,通过在回收的复合材料层之间插入热塑性薄膜来进行再层压。通过压缩成型进行最终固结。为了证明这种新的回收技术的可行性,在烘箱中加热后,在手动辊弯机中对高压釜成型的碳纤维增强复合材料板进行了热机械拆卸。回收的固化层通过由低密度聚乙烯制成的交替热塑性夹层进行层压。混合层压板在220℃下固结�C和38.5巴的保持压力。原始板材和再生板材的弯曲试验结果表明,混合样品具有很好的团聚性,原始材料的初始固化层在再生板材中的性能得到了最佳保持。
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引用次数: 1
Tensile Properties and Manufacturing Defectives of Short Carbon Fiber Specimens Made with the FDM Process FDM法短碳纤维试样的拉伸性能及制造缺陷
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5557
M. Blaj, S. Zaharia, M. Pop, G. Oancea
With the fourth industrial revolution, Additive Manufacturing started to offer new possibilities of manufacturing, Fused Deposition Modeling being one of the most used processes for fabrication. In this paper, the studied specimens are manufactured based on the Fused Deposition Modeling (FDM) method, with a filament of short carbon fiber and polyethylene terephthalate (PET) matrix, with a variation of the layer thickness. For the resulted specimens the tensile properties are determined according to ASTM D638. The most advantageous results are obtained for the layer thickness of 0.15 mm, with the tensile strength of 58 MPa. Based on the stress-strain curves which are presented in this paper, it also can be assumed that the material is brittle. The results of the mechanical properties are very similar for each group of specimens and it can be assumed that the mechanical properties are homogenous due to the material quality and the machine performances. For all the specimens the rupture location is almost in the same area. Due to the difficulty of carbon fiber filament printing, the manufacturing defectives which appear during the manufacturing process are detected, the most common manufacturing defectives being the material gaps from each specimen, which are identified with microstructural analysis. As failure modes, the most common failure criteria are the delamination and the matrix cracks.
随着第四次工业革命,增材制造开始提供新的制造可能性,熔融沉积建模是最常用的制造工艺之一。本文基于熔融沉积建模(FDM)方法,以短碳纤维和聚对苯二甲酸乙二醇酯(PET)为基体,随着层厚度的变化,制备了所研究的试样。对于所得到的试样,根据ASTM D638测定拉伸性能。对于0.15mm的层厚度和58MPa的拉伸强度获得了最有利的结果。根据本文给出的应力-应变曲线,也可以假设材料是脆性的。每组试样的力学性能结果非常相似,可以假设由于材料质量和机器性能,力学性能是均匀的。对于所有试样,断裂位置几乎在同一区域。由于碳纤维细丝印刷的困难,可以检测制造过程中出现的制造缺陷,最常见的制造缺陷是每个样品的材料间隙,通过微观结构分析进行识别。作为失效模式,最常见的失效准则是分层和基体裂纹。
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引用次数: 1
Influential Parameters and Multi Objective Optimization of Bagasse and Palm Kernel Natural Fibre Plates Using Taguchi Assisted Topsis 田口辅助Topsis法优化蔗渣和棕榈仁天然纤维板材的影响参数及多目标优化
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5572
K. Subramanian, Ilangkumaran Mani
Composites that have a good to lower weight ratio can be used to replace conventionally used Engineering Materials. The properties of natural fibers are almost equal to that of artificial fibres. Natural fibers can be used in many applications and is also a cost-effective material. Bagasse fibre reinforced with dry palm kernel fibre powder is used to improve mechanical properties and fabricated in plate form. In this research work, the input constraints that have been used to fabricate the plate are 10, 20, 30 wt% of bagasse fibre, 10, 20, 30 wt% of palm kernel fibre, at 10, 15, 20 MPa compression pressure and 2, 4, 6 mm of speciemn thickness respectively. The optimization has been performed by Taguchi L27 orthogonal array and influence of output parameters viz. Tensile Strength (MPa), Flexural Strength (MPa) and Hardness (Hv) have been measured by using statistical analysis of variance. The multi-criteria decision making of the output parameters has been performed by Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS). This research offers new insight into decision-making, particularly in the optimization part, to increase the strength and mechanical property of natural fiber composites.
具有较低重量比的复合材料可用于替代传统的工程材料。天然纤维的性能与人造纤维几乎相等。天然纤维可用于许多应用,也是一种具有成本效益的材料。用干棕榈仁纤维粉增强甘蔗渣纤维,改善其力学性能,制成板材。在这项研究工作中,用于制造板材的输入约束分别为10%、20%、30%的甘蔗渣纤维,10%、20%、30%的棕榈仁纤维,在10、15、20 MPa的压缩压力和2、4、6 mm的试样厚度下。采用田口L27正交试验对其进行优化,并采用方差统计分析方法测定了输出参数对拉伸强度(MPa)、弯曲强度(MPa)和硬度(Hv)的影响。采用理想解相似偏好排序技术(TOPSIS)对输出参数进行多准则决策。该研究为提高天然纤维复合材料的强度和力学性能的决策,特别是优化部分提供了新的见解。
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引用次数: 0
In vitro Study on Mechanical Properties of Polyacid-modified Composite Resins (Compomers) 聚酸改性复合树脂力学性能的体外研究
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5562
Dan Florin Bonta, S. Tofan, L. Todor, M. Miron, Cristina Talpoș, Raluca Mioara Cosroaba, F. Borcan, R. Popovici
At the beginning of the 90 s on the market of dental restoration materials appeared compomers, polyacid modified composite resins (PMC). The term compomer suggests a combination of glass-ionomer and composite technology. This has led to confusion about how it relates to dental structures. The properties and adhesion of compomers to dental structures suggest a closer connection with composites than with glass ionomers. They do not have direct chemical adhesion to any tooth structure it adheres similar to the composites through a separate binding agent. However, their proximity to composites does not make them substitutes of composites. Compomers are a versatile class of dental restorative biomaterials, whose clinical benefits are particularly useful in pediatric dentistry.
90年代初,市场上出现了聚酸改性复合树脂(PMC)。“复合材料”一词暗示了玻璃离子聚体和复合技术的结合。这导致了它与牙齿结构的关系的混乱。复合材料的性质和与牙齿结构的附着力表明,复合材料与玻璃离子的关系比与玻璃离子的关系更密切。它们对任何牙齿结构都没有直接的化学粘附作用,它通过单独的粘合剂与复合材料类似。然而,它们与复合材料的接近性并不能使它们成为复合材料的替代品。复合材料是一种多用途的牙科修复生物材料,其临床效益在儿科牙科中特别有用。
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引用次数: 0
Experimental Investigation of Pterocarpus Marsupium Resin/LY 556 Epoxy Blended Hybrid Polymer Material 紫杉树脂/ ly556环氧树脂共混杂化高分子材料的实验研究
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5565
Prasath Srinivasan, Dharmalingam Somasundaram, Rajendiran Subramanian, Santhanam Vajjiram
In this work an attempt had been made to hybridise the Epoxy resin by incorporating the Pterocarpus Marsupium natural resin powder derived from the Pterocarpus Marsupium tree. The mechanical, dynamic mechanical, biodegradability and thermal stability of the blended polymer was evaluated at different Pterocarpus Marsupium resin particulate loading (10, 15, 20, 25, 30 and 35 v/v %). The composite specimens were fabricated by using hand layup method. The mechanical properties such as tensile strength, flexural strength had shown significant improvement than the tensile modulus and flexural modulus due to blending, the experimental results indicated that the better properties of the blended polymer were obtained at 30% v/v Pterocarpus Marsupium resin incorporated Epoxy polymer. Soil burial test revealed that the incorporation of bio resin resulted in weight loss of the blended polymer over prolonged period of time.
本研究尝试用从有袋翼果树中提取的有袋翼果树天然树脂粉对环氧树脂进行杂交。考察了复合材料在10、15、20、25、30和35 v/v %的载量下的力学性能、动态力学性能、生物降解性和热稳定性。采用手工叠层法制备复合试样。经共混后,其抗拉强度、抗弯强度等力学性能均比拉伸模量和抗弯模量有明显提高,实验结果表明,在30% v/v的浓度下,参合物的性能较好。土壤掩埋试验表明,生物树脂的掺入导致混合聚合物在长时间内重量下降。
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引用次数: 0
Medical Waste Water Treatment by Membrane Filtration 膜过滤法处理医疗废水
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5571
K. Earar, I. Ciuca, M. Antohe, V. Harabor, I. Constantin, Alina Mihaela Calin, C. Tiutiuca, A. Bratu, A. Beznea, C. Olteanu
In this study is presented the result obtained for the treatment of waste water from the medical sector using membrane filtration system. Polyethersulfone (PES) membranes were obtained using Dimethylformamide DMF like solvent, with different concentration to determine the rejection variation of different dyes. Membranes were obtained by the immersion precipitation method and permeation properties were determined by dead end technique. The results show that the membranes filtration method can by improved to reduce the cost of the water treatment from the medical sector. Using DMF solvent membranes with a smaller concentration of polymer have a good rejection results in comparison with other membranes obtained with different solvents.
本文介绍了膜过滤系统对医疗行业废水的处理效果。采用二甲基甲酰胺类DMF溶剂制备聚醚砜(PES)膜,以不同浓度测定不同染料的去除率变化。采用浸没沉淀法制备膜,采用死角法测定膜的渗透性能。结果表明,改进膜过滤法可以降低医疗行业水处理的成本。采用DMF溶剂制备的膜与不同溶剂制备的膜相比,具有较低聚合物浓度的膜具有较好的截除效果。
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引用次数: 1
Research on Obtaining Biocomposite Structures with Sound Absorbing Properties 具有吸声性能的生物复合材料结构的制备研究
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5566
S. A. Nitu, Nicoleta Sporea, R. Iatan, Ion Durbacă, O. Vasile, Gheorghe Cosmin Ciocoiu
The paper addresses the methodology for obtaining biocomposite structures from waste, with sound-absorbing properties, such as: thuja shells, walnut shells, pistachio shells, beech sawdust, pumpkin seeds shells and sunflower seeds shells. The experimental analysis carried out considers the study of the sound-absorbing properties held by the proposed new biocomposite materials, by determining the value of the sound absorption coefficient, reflection coefficient, impedance ratio, using the Kundt tube. The interpretation of the results obtained from the evaluation of biocomposites shows that they have sound-absorbing properties. Consequently, sound-absorbing panels with soundproofing properties can be made from these materials, which can be used in industry, transportation, construction, etc. as well as for decorative purposes in spaces such as cinemas, malls, spas, etc.
本文介绍了从土树壳、核桃壳、开心果壳、山毛榉木屑、南瓜籽壳和葵花籽壳等废弃物中提取具有吸声性能的生物复合材料的方法。实验分析考虑了所提出的新型生物复合材料的吸声性能研究,利用昆特管确定了吸声系数、反射系数、阻抗比的值。对生物复合材料评价结果的解释表明,它们具有吸声性能。因此,这些材料可以制成具有隔音性能的吸声板,可用于工业、交通、建筑等领域,也可用于电影院、商场、水疗中心等空间的装饰目的。
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引用次数: 3
Modeling and Analysis of Surface Roughness Parameters in Drilling of Silk-glass/epoxy Composite 丝玻璃/环氧树脂复合材料钻孔表面粗糙度参数的建模与分析
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5561
Arun Prakash C., Vimal Sam Singh R., Achyuth Ramachandran, A. Selvam
In the recent past, the demand for multifunctional and lightweight materials have increased steadily creating an increase in demand for Hybrid polymer matrix composite which consists multiple fibers in conventional resins. In this study, a hybrid composite comprising of two reinforcements - natural silk fiber and E-Glass fiber - in an Epoxy resin matrix which is a partially eco-friendly composite has been fabricated and the effect of drilling, by using an 8 facet solid carbide drill, on the surface roughness has been studied. Taguchi�s L27 Orthogonal array was used for experimentation by modifying three parameters - feed rate, spindle speed and drill diameter - on three levels (low, medium and high) and thereby studying the effects. From the results of experimentation it has been observed that increase in spindle speed and drill diameter reduces surface roughness however it increases with increase in feed rate. Further, regression analysis and Fuzzy modeling are used in order to determine optimum parameter values to get the desired surface finish. Good agreement between the experimental, regression and fuzzy model is observed with the correlation coefficient of 0.9814 and 0.9677 respectively.
近年来,对多功能和轻质材料的需求稳步增长,导致对混合聚合物基复合材料的需求增加,这种复合材料由传统树脂中的多种纤维组成。在本研究中,在环氧树脂基体中制备了一种由两种增强材料(天然丝纤维和E-Glass纤维)组成的混合复合材料,该复合材料是一种部分环保的复合材料,并使用8面固体硬质合金钻头研究了钻孔对表面粗糙度的影响。采用田口L27正交试验法,在低、中、高3个水平上调整进给速度、主轴转速和钻头直径3个参数,研究其影响。从实验结果可以看出,主轴转速和钻径的增加会降低表面粗糙度,但随着进给速率的增加,表面粗糙度会增加。在此基础上,采用回归分析和模糊建模的方法确定最佳参数值,以获得理想的表面光洁度。实验、回归与模糊模型吻合较好,相关系数分别为0.9814和0.9677。
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引用次数: 1
The Use of Products of Microwave Aminolytic Destruction of Polyethylene Terephthalate in Vibration-absorbing Polymer Composite Materials 微波氨基降解聚对苯二甲酸乙二醇酯产物在吸振聚合物复合材料中的应用
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5555
M. Vokhmyanin, R. Vesnin, V. Avdonin
The aim of this work is to study the possibility of using the products of aminolytic destruction of polyethylene terephthalate (PET) and their derivatives in polymer composite materials with vibration-absorbing properties, which provide effective damping of vibrations of technogenic and natural origin in a wide temperature and frequency range. The paper considers a modern method of recycling PET waste with a mixture of amino alcohols - monoethanolamine and triethanolamine, taken in two different ratios. As a result of the destruction reaction, terephthalic acid diamide (N, N -bis (2-hydroxyethyl) terephthalamide) is formed. To accelerate the destruction process, microwave radiation of various powers of 200, 540 and 700 watts was used. The optimal conditions for aminolytic decomposition of PET were determined: the time and power of microwave radiation with PET conversion up to 95% and the yield of the target product (terephthalic acid diamide) 80-85%. The destruction process was carried out according to a closed cycle of using reagents, without the use of catalysts and at atmospheric pressure, which to a certain extent reduces the energy consumption and increases the environmental friendliness of this method of PET decomposition. The aminolytic degradation product of PET (terephthalic acid diamide) was used as a monomer in the polycondensation reaction to obtain a new oligomer (terephthalic acid oligoesteramide). The degree of polymerisation (n) is in this case 7 to 11 (number of chain links). The obtained oligomer and the PET degradation product were investigated as new components in elastomeric compositions based on chloroprene rubber and in compositions based on thermoplastic elastomers. It has been demonstrated that the introduction of an oligomer based on a PET degradation product reduces the viscosity of elastomeric compositions by 25-35%. The study was supported by a grant from the Russian Science Foundation No. 21-79-00301, https://rscf.ru/project/21-79-00301/.
本工作的目的是研究将聚对苯二甲酸乙二醇酯(PET)及其衍生物的氨基分解破坏产物用于具有吸振性能的聚合物复合材料的可能性,该材料在宽温度和频率范围内有效阻尼技术和自然来源的振动。本文考虑了一种用氨基醇——单乙醇胺和三乙醇胺的混合物,以两种不同的比例回收PET废物的现代方法。作为破坏反应的结果,形成对苯二甲酸二酰胺(N,N-双(2-羟乙基)对苯二甲酰胺)。为了加速销毁过程,使用了功率分别为200、540和700瓦的微波辐射。确定了PET氨解分解的最佳条件:微波辐射时间和功率,PET转化率可达95%,目标产物对苯二甲酸二胺的产率为80-85%。破坏过程按照使用试剂的封闭循环进行,不使用催化剂,在大气压下进行,这在一定程度上降低了能量消耗,提高了PET分解方法的环境友好性。在缩聚反应中使用PET的氨基水解降解产物(对苯二甲酸二酰胺)作为单体,以获得新的低聚物(对苯二甲酸低聚酰胺)。聚合度(n)在这种情况下是7-11(链节的数量)。研究了所获得的低聚物和PET降解产物作为基于氯丁二烯橡胶的弹性体组合物和基于热塑性弹性体的组合物中的新组分。已经证明,引入基于PET降解产物的低聚物将弹性体组合物的粘度降低25-35%。该研究得到了俄罗斯科学基金会21-79-00301号的资助,https://rscf.ru/project/21-79-00301/.
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引用次数: 0
Experimental Investigation and Numerical Simulation on the Thermal Insulation Materials Using Recycled Thermoplastic Polymers 再生热塑性聚合物保温材料的实验研究与数值模拟
IF 0.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-04-05 DOI: 10.37358/mp.22.1.5570
A. Al-Shawabkeh, Salamah Sawalheh, Ibrahim I Ikhries, Waid Omar
In construction building, the optimum insulation material thickness determines the efficiency of energy consumption. In this paper, heat transfer and the temperature distribution of recycled polymers between construction building components are investigated using theoretical and simulation methods. It has been shown that when the thickness of all recycled polymers being studied is increased, insulation improves and energy consumption decreases, indicating that XPS is the best recycled plastic and the optimum thickness is 7 cm. In this work, experimental and numerical approaches have been used, to conduct a qualitative and quantitative analysis of the thermal performance of an external wall outfitted with new insulation materials, based on the most commercialized recycled thermoplastic polymers (Polyethylene RPE, Polyethylene terephthalate RPET, and Expanded Polystyrene RXPS) waste.
在建筑施工中,保温材料的最佳厚度决定了能耗的效率。本文采用理论和仿真两种方法研究了再生聚合物在建筑构件间的传热和温度分布。结果表明,随着所研究的各种再生聚合物厚度的增加,绝缘性能得到改善,能耗降低,表明XPS是最好的再生塑料,其最佳厚度为7 cm。在这项工作中,实验和数值方法已被使用,以最商业化的回收热塑性聚合物(聚乙烯RPE,聚对苯二甲酸乙二醇酯RPET和膨胀聚苯乙烯RXPS)废物为基础,对配备新型保温材料的外墙的热性能进行定性和定量分析。
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引用次数: 0
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