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Influence of carbon black from pyrolysis of waste tires in a polymer matrix Einfluss von Ruß aus der Pyrolyse von Altreifen in einer Polymermatrix 聚合物基质中废旧轮胎热解产生的炭黑的影响
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-21 DOI: 10.1002/mawe.202400361
S. Božeková, D. Ondrušová, Z. Mičicová, M. Pajtášová, P. Skalková

Tires are one of the most important products in world transportation industry. The number of cars increases on the road and thus the amount of waste tires. Pyrolysis is one of the possibilities of recycling used waste tires. This work is focus on the characterization and application product (carbon black) from pyrolysis of waste tires in the polymer matrix. Carbon black from pyrolysis of waste tires is used as a filler in the polymer matrix in order to replace by conventional carbon black (N339 and N660). Thermal analysis, infrared spectrometry and Energy-dispersive x-ray spectroscopy analysis are used to determine the changes in the properties of waste tires pyrolysis carbon black compared to conventional carbon blacks. A scanning electron microscope is used to characterize the shape of the carbon black. After the application of fillers in the polymer matrix, the cure characteristics, reinforcing of the mixture and the mechanical properties are determined. Fraction adjustment of the carbon black from pyrolysis of waste tire shows a positive influence on the properties.

轮胎是世界交通运输行业的重要产品之一。道路上汽车的数量增加,废旧轮胎的数量也随之增加。热解是回收废旧轮胎的一种可行方法。本文主要研究了废轮胎在聚合物基体中的热解产物(炭黑)的表征及其应用。利用废轮胎热解所得的炭黑作为聚合物基体的填料,以替代常规炭黑(N339和N660)。利用热分析、红外光谱和能量色散x射线光谱分析,确定废轮胎热解炭黑与常规炭黑性能的变化。用扫描电子显微镜来表征炭黑的形状。在聚合物基体中加入填料后,测定了混合料的固化特性、增强性能和力学性能。调整废轮胎热解炭黑的组分对其性能有积极影响。
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引用次数: 0
Simulation studies of printed circuit board using finite element method to evaluate the potential of cellulose fibres to replace glass fibres Simulationsstudien an Leiterplatten mithilfe der Finite-Elemente-Methode zur Bewertung des Potenzials von Zellulosefasern als Ersatz für Glasfasern 利用有限元法评估纤维素纤维替代玻璃纤维的潜力的印刷电路板模拟研究
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-21 DOI: 10.1002/mawe.202400028
J. C. Velosa, J. M. R. Curto

The replacement of glass fibres by cellulose-based fibres in printed circuit board (PCB) is motivated by environmental reasons since the use of biodegradable components from renewable sources will have a significative impact in the life-cycle assessment and sustainability evaluation of these materials. To study the potential of replacement of glass fibres by natural fibres in printed circuit board manufacturing we have used a finite element method (FEM) computational simulation methodology to evaluate the influence of key structural parameters on their thermomechanical properties, with the goal of predicting and quantifying its warpage at soldering process temperatures. In our work some printed circuit board (PCB) configurations have been selected and modelled using different natural fibres and compared with conventional printed circuit board systems, designated by flame retardant epoxy (FR4), that are made from glass fibres, epoxide resin and copper foils. The simulation results indicate that the printed circuit board assembly process, namely the number of layers, has a major influence on the key thermomechanical properties that were studied. Some optimized printed circuit board configurations were selected, based on the simulation studies, and the natural fibres were classified according to their potential to be used in the development of sustainable printed circuit board materials.

印制电路板(PCB)中以纤维素基纤维取代玻璃纤维的动机是出于环境原因,因为使用来自可再生资源的可生物降解成分将对这些材料的生命周期评估和可持续性评价产生重大影响。为了研究天然纤维在印刷电路板制造中取代玻璃纤维的潜力,我们使用有限元法(FEM)计算模拟方法来评估关键结构参数对其热机械性能的影响,目的是预测和量化其在焊接工艺温度下的翘曲。在我们的工作中,我们选择了一些印刷电路板(PCB)的配置,并使用不同的天然纤维进行建模,并与传统的印刷电路板系统进行了比较,这些系统由阻燃环氧树脂(FR4)指定,由玻璃纤维、环氧树脂和铜箔制成。仿真结果表明,印刷电路板的装配工艺,即层数对所研究的关键热机械性能有重要影响。在模拟研究的基础上,选择了一些优化的印刷电路板结构,并根据天然纤维在可持续印刷电路板材料开发中的潜力对其进行了分类。
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引用次数: 0
Surface characteristics of thermoplastic films indirectly modified by plasma under static conditions Oberflächeneigenschaften von thermoplastischen Filmen, die indirekt durch Plasma unter statischen Bedingungen modifiziert wurden 在静电条件下被等离子体间接修饰的热塑性薄膜的表面特性
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-21 DOI: 10.1002/mawe.202400365
R. Janík, S. Ďurišová, M. Kohutiar, J. Escherová, K. Moricová

This study investigates the surface modification of polymer films, specifically polyvinyl chloride (PVC), polyethylene terephthalate (PET), and polypropylene (PP), using diffuse plasma treatment with a focus on the “backside treatment” effect, where surfaces not directly exposed to plasma undergo measurable changes. The primary goal was to observe changes in surface properties, such as the contact angle of polyvinyl chloride, before and after plasma modification, and to analyze the extent of backside treatment. Diffuse plasma treatment effectively actiates polymer surfaces, altering their surface energy, wettability, and adhesion properties. Contact angle measurements on polyvinyl chloride indicated a significant reduction post-treatment, confirming successful surface activation. This enhancement in wettability is critical for applications demanding strong adhesion. Backside treatment, a key phenomenon in this study, was confirmed as a real and measurable effect. It was observed that even surfaces shielded from direct plasma exposure showed significant changes, which can influence the overall properties of the polymer films. This finding is essential for applications requiring uniform surface modification. Image analysis further supported these results, revealing alterations in surface morphology across different plasma treatment models. The extent of these changes varied depending on the polymer type, plasma parameters, and exposure model. In conclusion, this study demonstrates that diffuse plasma treatment induces significant surface modifications on polyvinyl chloride, polyethylene terephthalate, and polypropylene films. The backside treatment effect was proven to be a real and important factor in these modifications, with implications for industries requiring precise surface treatments. These findings suggest that controlling backside treatment could enhance material performance in various applications.

本研究研究了聚合物薄膜的表面改性,特别是聚氯乙烯(PVC)、聚对苯二甲酸乙二醇酯(PET)和聚丙烯(PP),使用扩散等离子体处理,重点关注“背面处理”效果,其中不直接暴露于等离子体的表面发生可测量的变化。主要目的是观察等离子体改性前后聚氯乙烯接触角等表面性能的变化,并分析背面处理的程度。扩散等离子体处理有效激活聚合物表面,改变其表面能、润湿性和粘附性能。对聚氯乙烯的接触角测量表明,处理后显著减少,确认成功的表面活化。这种润湿性的增强对于要求强附着力的应用至关重要。后侧治疗是本研究中的一个关键现象,被证实是一个真实的、可测量的效果。观察到,即使是屏蔽了直接等离子体暴露的表面也会发生显着变化,这可能会影响聚合物薄膜的整体性能。这一发现对于需要均匀表面改性的应用至关重要。图像分析进一步支持了这些结果,揭示了不同等离子体处理模型表面形态的变化。这些变化的程度取决于聚合物类型、等离子体参数和暴露模型。总之,本研究表明,扩散等离子体处理可诱导聚氯乙烯、聚对苯二甲酸乙二醇酯和聚丙烯薄膜的显著表面修饰。事实证明,在这些改造中,背面处理效果是一个真实而重要的因素,对需要精确表面处理的行业具有重要意义。这些发现表明,控制背面处理可以提高材料在各种应用中的性能。
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引用次数: 0
Use of hydroxyethyl cellulose in the preparation of thermoplastic blends with polycaprolactone Verwendung von Hydroxyethylcellulose bei der Herstellung thermoplastischer Mischungen mit Polycaprolacton 使用羟乙基纤维素制备含有聚己内酰胺的热塑性混合物
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-21 DOI: 10.1002/mawe.202400363
P. Skalková, I. Labaj, Z. Mičicová, S. Božeková, R. Janík, E. Benčíková, E. Nekorancová

The work studies the interactions between polycaprolactone and hydroxyethyl cellulose in the blends with regard to the technology of preparation of the given material (twin-screw extruder), the effect of the compatibilizer ethylene-co-acrylic acid and the effect of the plasticizer (glycerin). The amounts of filler, hydroxyethyl cellulose mixed into the polycaprolactone were 0 wt.–% to 50 wt.–%. Opaque foils were prepared. The aim of the work is to prepare a material with satisfactory physico-mechanical properties for packaging materials using hydroxyethyl cellulose and semi-synthetic polymer from renewable sources. The effect of ethylene-co-acrylic acid compatibilizer and hydroxyethyl cellulose plasticization on morphology, mechanical properties (tensile strength, elongation of break, Young's modulus) and thermal properties are studied for the prepared blends. It is important to determine the optimal amount of glycerin for hydroxyethyl cellulose, as lower glycerin content may lead to a reduction in the mechanical properties of the blends.

本文研究了聚己内酯和羟乙基纤维素在共混物中的相互作用,包括制备工艺(双螺杆挤出机)、增容剂乙烯-丙烯酸的作用和增塑剂(甘油)的作用。填料、羟乙基纤维素在聚己内酯中的掺入量为0 ~ 50 wt - %。制备了不透明薄膜。本研究的目的是利用可再生的羟乙基纤维素和半合成聚合物制备一种具有令人满意的物理机械性能的包装材料。研究了乙烯-共丙烯酸增容剂和羟乙基纤维素增塑剂对共混物形貌、力学性能(抗拉强度、断裂伸长率、杨氏模量)和热性能的影响。确定羟乙基纤维素的最佳甘油量是很重要的,因为较低的甘油含量可能导致共混物的机械性能降低。
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引用次数: 0
Evaluation of the possibility of preparing geopolymer materials based on slags and fly ashes from the thermal treatment of municipal waste Bewertung der Möglichkeit der Herstellung geopolymerer Werkstoffe auf Grundlage von Schlacken und Flugaschen aus der thermischen Behandlung kommunaler Abfälle 评估以城市废物热处理产生的矿渣和飞灰为基础制备地聚合物材料的可能性评估以城市废物热处理产生的矿渣和飞灰为基础生产地聚合物材料的可能性
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-21 DOI: 10.1002/mawe.202400387
W. Gastoł, V. A. Shalomieiev, G. V. Tabunschyk, M. Łach, B. Kozub, M. Nykiel, K. Korniejenko

The main motivation for this research work was the need to find new ways of managing process byproducts of combustion in a way that is safe for the environment and human health. The paper presents research confirming the applicability of the geopolymerization process to stabilize slags and ashes from municipal waste incineration plants. The article aims to assess the possibility of preparing geopolymer materials based on slags and ashes from the process of thermal transformation of municipal waste. The first stage of the work was the characterization of the raw materials used for research using microstructural tests (scanning electron microscopy, x-ray fluorescence and x-ray diffraction). The next stage was the synthesis of the geopolymer material based on the above-mentioned byproducts of the combustion process, including obtaining appropriate samples i. e., beams and cubes. The initial stage of work indicated the need to combine geopolymer materials with the content of slag and fly ash of post-process origin after the thermal transformation of municipal waste, mixed with another additive to improve the cohesion of the material. For this purpose, another product, which came from thermal transformation processes, was used - fly ash from the coal-fired power plant. Then, selected physical and mechanical properties of the prepared materials were determined, including: density, compression and bending tests and water absorption. The microstructure of the obtained materials was also characterized. The obtained results were assessed in terms of the possibilities of using new materials in the construction industry.

这项研究工作的主要动机是需要找到以对环境和人类健康安全的方式管理燃烧过程副产品的新方法。本文研究了地聚合工艺在稳定城市垃圾焚烧厂渣灰中的适用性。本文旨在探讨利用城市垃圾热转化过程中的炉渣和灰烬制备地聚合物材料的可能性。工作的第一阶段是利用微观结构测试(扫描电子显微镜、x射线荧光和x射线衍射)对用于研究的原材料进行表征。下一阶段是基于上述燃烧过程的副产品合成地聚合物材料,包括获得适当的样品,即。梁和立方体。初期的工作表明,需要将地聚合物材料与城市垃圾热转化后的后处理来源的矿渣和粉煤灰的含量结合起来,并与另一种添加剂混合以提高材料的粘聚性。为此,使用了另一种来自热转化过程的产物——燃煤电厂的飞灰。然后,对所制备材料的选定物理力学性能进行了测定,包括:密度、压缩和弯曲测试以及吸水率。并对所得材料的微观结构进行了表征。根据在建筑行业中使用新材料的可能性,对所获得的结果进行了评估。
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引用次数: 0
Influence of Galfan coating on tensile properties, microstructure and dislocation densities of CRS 1018 steel Einfluss der Galfan-Beschichtung auf die Zugfestigkeitseigenschaften, das Gefüge und die Versetzungsdichte von CRS 1018-Stahl Galfan涂层对CRS 1018钢的拉伸性能、微观结构和错位密度的影响
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-21 DOI: 10.1002/mawe.202400358
A. Hu, X. Wei, W. Shen, H. Hu, X. Nie

In the present work, zinc-6 % aluminium alloy, Galfan, is coated through the hot dipping technique on tensile bars made from cold rolled CRS 1018 steel to study the influence of Galfan coating on tensile properties of mild steel. The tensile results indicate that Galfan coating prepared by the hot dipping process reduces the ultimate tensile strength and yield strength of the substrate, whereas the elongation at failure is significantly increased. The microstructure of the as-rolled, hot-dipping coated, and other comparing specimens is observed by optical microscopy. Nano indentation is used to evaluate the variation of dislocation densities in the tested specimens. The analyses of the hardness-depth curves obtained from the nano indentation testing implies that the dislocation density of the coated steel might be lower than that of the uncoated specimen. The thermal energy received by the steel substrate during the heating stage of the hot-dipping process should be responsible for the recovery of the substrate, which leads to the reduction in dislocation densities and the arrangement of the dislocations into lower-energy configurations. As a result, the Galfan coating increases the elongation at failure considerably with a moderate decrease in strengths.

本文采用热浸法制备锌- 6%铝合金Galfan涂层在冷轧CRS 1018钢拉伸棒上,研究Galfan涂层对低碳钢拉伸性能的影响。拉伸结果表明,热浸工艺制备的Galfan涂层降低了基体的极限抗拉强度和屈服强度,而破坏伸长率显著提高。用光学显微镜观察轧制态、热浸涂层态和其他对比试样的显微组织。用纳米压痕来评价试件中位错密度的变化。对纳米压痕硬度-深度曲线的分析表明,涂层钢的位错密度可能低于未涂层钢的位错密度。在热浸过程的加热阶段,钢基体所接收的热能应负责基体的恢复,从而导致位错密度的降低和位错排列成较低能量的构型。结果,Galfan涂层在强度适度下降的情况下显著提高了断裂伸长率。
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引用次数: 0
Effect of chromium addition on mechanical behaviour of Cu-Cr alloy for spot welding applications Einfluss der Chromzugabe auf das mechanische Verhalten einer Kupfer-Chrom-Legierung bei Punktschweißanwendungen 在点焊应用中添加铬对铜铬合金机械行为的影响
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-21 DOI: 10.1002/mawe.202400353
M. M. El-Sayed, A. Y. Shash, N. M. Abd Eltawab, M. A. Essam

The as-cast copper-chromium (Cu−Cr) alloy has been manufactured through casting and compared with the cold forged and the heat treated ones. The heat treated forged Cu−Cr sample properties were 105 HV 1 and 257 MPa compared to those obtained in the case of as-cast pure copper whose properties are 92 HV 1 and 182.88 MPa. Accordingly, the average impact energy value obtained in the case heat treated forged Cu−Cr sample was higher than those obtained in other samples.

采用铸造法制备了铸态铜铬合金,并与冷锻和热处理的铜铬合金进行了比较。与铸态纯铜的92 HV 1和182.88 MPa相比,热处理后的锻造Cu−Cr试样的性能为105 HV 1和257 MPa。因此,经过热处理的锻造Cu−Cr试样的平均冲击能值高于其他试样。
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引用次数: 0
Influence of the manufacturing process on the fatigue strength of threads Einfluss des Herstellungsprozesses auf die Dauerfestigkeit von Gewinden 制造工艺对赫斯特隆工艺螺纹疲劳强度的影响
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-13 DOI: 10.1002/mawe.202500001
P. du Maire, J. Hoffmeister, M. Johlitz, A. Öchsner

Sustainability in product development emphasizes the need for extended product lifetimes to minimize replacements and reduce resource consumption and environmental impact. This study investigates the impact of different thread manufacturing processes, cutting, rolling, and deep rolling, on the fatigue resistance of M12 threads fabricated from quenched and tempered chromium-molybdenum alloy steel. Fatigue tests conducted under cyclic tensile loading revealed that rolled threads exhibited superior performance, enduring higher stress levels without failure. Deep rolling significantly increased the fatigue strength compared to cutting, demonstrating its efficiency as a post-processing technique for enhancing durability. These findings highlight the sustainability and reliability of rolling as well as deep rolling processes and show that deep rolling is an effective post-processing technique for improving the durability of cut threads.

产品开发的可持续性强调延长产品寿命的必要性,以尽量减少更换,减少资源消耗和对环境的影响。研究了切削、滚轧和深滚三种螺纹加工工艺对调质铬钼合金钢M12螺纹抗疲劳性能的影响。在循环拉伸载荷下进行的疲劳试验表明,轧制螺纹表现出优异的性能,能够承受更高的应力水平而不会失效。与切削相比,深轧显著提高了疲劳强度,证明了其作为提高耐久性的后处理技术的效率。这些发现突出了轧制和深轧工艺的可持续性和可靠性,并表明深轧是提高切削螺纹耐久性的有效后处理技术。
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引用次数: 0
The need for new infills in the application of 3D printing in the maritime sector Bedarf an neuen Füllmaterialien bei der Anwendung des 3D-Drucks im maritimen Sektor 3D打印在海事部门的应用需要新的填充物3D打印在海事部门的应用需要新的填充物
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-12 DOI: 10.1002/mawe.202400359
I. Vujović, J. Šoda, M. Miličević

This paper deals with ideas for the use of 3D printing in spare parts management in the maritime industry. Although such ideas exist in the literature, there are still many issues that are not adequately addressed and researched. These include areas such as the influence of vibrations and waves on pressure, salt, humidity, etc. A numeric example is presented. Such problems can lead to faulty parts. Also, the speed of 3D printing is not yet acceptable for on-board applications. The paper presents the methodology for researching this issue. We also point out that all the required properties of filaments must be met in the complex maritime environment and that there is a need for new filaments for these applications.

本文探讨了3D打印在海运业备件管理中的应用思路。虽然这些观点在文献中存在,但仍有许多问题没有得到充分的解决和研究。这些领域包括振动和波对压力、盐、湿度等的影响。给出了一个数值算例。这样的问题会导致有缺陷的零件。此外,3D打印的速度还不能被机载应用所接受。本文提出了研究这一问题的方法。我们还指出,在复杂的海洋环境中,必须满足长丝的所有要求性能,并且需要为这些应用开发新的长丝。
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引用次数: 0
Influence of lithium oxalate doping on the calcination strength of rutile titanium dioxide 草酸锂掺杂对金红石型二氧化钛煅烧强度的影响
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-04-29 DOI: 10.1002/mawe.202400089
J. X. Zou, T. T. Liao, Y. Q. Ren, D. Guo, Q. L. Zou

Rutile titanium dioxide has stronger density and weather resistance than anatase titanium dioxide, the overall performance is better, but the required calcination intensity is also higher. In order to reduce calcination temperature and calcination time, lithium oxalate doped metatitanic acid was used to prepare rutile titanium dioxide. Adding 0 %, 0.15 %, 0.3 %, 0.45 %, 0.6 %, 0.75 %, 0.9 % and 1.05 % lithium oxalate (calculated as lithia) to metatitanic acid (calculated as titanium dioxide) containing 0.10 % phosphorus pentoxide, 0.20 % potassium oxide and 0.2 % calcined crystal seed respectively, calcined at 800 °C, 850 °C, 875 °C and 900 °C respectively. The results show that when the doping amount of lithia is 0.3 %, the maximum temperature is 800 °C, and the calcination time is 9 h, the rutile crystal style content in titanium dioxide products can reach 99.6 %, the grain size and particle morphology meet the performance requirements of titanium dioxide (R), and the calcination strength is significantly lower than that of industrial production above 1000 °C and 10 h to 12 h calcination time. Remarkable results have been achieved in energy saving and product quality. In addition, the hypothesis that the A−R phase transition is caused by the increase of mixing entropy of titanium dioxide system is used to explain the phenomenon that lithium ions effectively promote the phase transition of rutile.

金红石型钛白粉比锐钛型钛白粉具有更强的密度和耐候性,综合性能更好,但所需的煅烧强度也更高。为了降低煅烧温度和煅烧时间,采用草酸锂掺杂偏钛酸制备金红石型二氧化钛。分别在含有0.10%五氧化二磷、0.20%氧化钾和0.2%煅烧晶种的偏钛酸(以二氧化钛计)中加入0%、0.15%、0.3%、0.45%、0.6%、0.75%、0.9%和1.05%草酸锂(以锂计),分别在800℃、850℃、875℃和900℃煅烧。结果表明:当锂掺杂量为0.3%,最高温度为800℃,煅烧时间为9 h时,钛白粉产品中金红石晶型含量可达99.6%,晶粒尺寸和颗粒形态满足钛白粉(R)的性能要求,煅烧强度明显低于工业生产1000℃以上,煅烧时间为10 ~ 12 h。在节能和产品质量方面取得了显著成效。另外,利用二氧化钛体系混合熵增加导致A−R相变的假设,解释了锂离子有效促进金红石相变的现象。
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引用次数: 0
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