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Sliding–wear evaluation of Tufftrided austenitic alloys 塔夫氏体奥氏体合金的滑动磨损评价
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274828
R. Whittle, V. Scott
AbstractTufftriding a selection of austenitic alloys produces in each a reaction zone consisting of three layers. A thin, hard layer, composed essentially of oxide, is formed on the specimen surface. Beneath this is a carbonitride of the γ', M4(CN) type, with a low carbon/nitrogen ratio. The innermost layer has a much higher carbon concentration, which reaches ∼2%. Wear behaviour, evaluated without lubrication using a pin-on-disc machine, shows a transition from mild wear to severe wear once the applied load exceeds a critical value. Mild wear is associated with the tribological properties of the outer layer. In the severe-wear regime, the wear rate is higher by approximately an order of magnitude; under these conditions the oxide is removed fairly quickly, and wear is controlled by the properties of the underlying carbonitride. The results are compared with those obtained previously for untreated and nitrided alloys, and it is concluded that Tufftriding shows promise as a method of improving the tribolog...
摘要:对选定的奥氏体合金进行凝裂,在每个反应区产生由三层组成的反应区。在试样表面形成一层主要由氧化物组成的薄而硬的层。下面是γ′,M4(CN)型碳氮化物,碳氮比低。最内层的碳浓度高得多,可达~ 2%。在没有润滑的情况下,使用销盘式机器评估磨损行为,表明一旦施加的载荷超过临界值,就会从轻度磨损过渡到严重磨损。轻度磨损与外层的摩擦学特性有关。在严重磨损状态下,磨损率大约高出一个数量级;在这些条件下,氧化物被相当快地除去,磨损由底层碳氮化物的特性控制。结果与先前未经处理和氮化合金的结果进行了比较,认为tufftrding是一种有希望改善摩擦磨损性能的方法。
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引用次数: 3
Plane-strain coining 平面应变压印
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274774
J. Monaghan, A. Torrance
AbstractThe forces and stresses associated with the final stages of die-corner fillout during a closed-die forging operation are difficult to predict. This problem was investigated for the forging of high-conductivity copper under plane-strain conditions, using an upper-bound method. The choice of suitable deforming regions and the most appropriate velocity fields for these regions was made with the aid of the visioplasticity technique. Theoretical results based on the upper-bound solutions were found to be in close agreement with the results of a series of forging experiments. A simplified upper-bound expression was found to give solutions which should be sufficiently accurate for engineering problems.
在闭式模锻过程中,与模角填充最后阶段相关的力和应力是难以预测的。采用上界方法对平面应变条件下高导电性铜的锻造问题进行了研究。利用视觉塑性技术,选择了合适的变形区域和最合适的速度场。基于上界解的理论结果与一系列锻压实验的结果非常吻合。找到了一个简化的上界表达式,给出了对工程问题足够精确的解。
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引用次数: 6
Effect of aging on interfacial structures of nickel-based transition joints 时效对镍基过渡接头界面组织的影响
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274675
R. Nicholson
AbstractThe interfacial structures between 2·25Cr–1 Mo steel and Inconel 182 weld metal have been studied in the as-welded condition and after aging at temperatures between 630 and 700°C for times up to 6000 h. Examination of the as-welded specimens revealed a band of martensite ∼0·5 to ∼50 μm wide between the steel and the weld metal. During aging, precipitates developed in this band and led to arrays of interfacial carbides which showed two morphologies, depending on the initial width of the martensite band. Single lines of coarse carbides were associated with narrow bands, and finer precipitates were distributed within the wider martensite bands. Initially, the interfacial precipitates formed readily between 630 and 700°C, but on further aging at temperatures >675°C the precipitates dissolved. The effects of changing the welding conditions and weld metal composition on the development of the interfacial precipitates are considered. In comparison with nickel-based transition joints examined after longte...
摘要研究了在焊接状态下和在630 ~ 700℃时效6000 h后,225cr - 1 Mo钢与Inconel 182焊缝金属之间的界面结构。对焊接状态试样的检查发现,钢与焊缝金属之间有一条宽~ 0.5 ~ ~ 50 μm的马氏体带。时效过程中,随着马氏体带的初始宽度的不同,析出相在该带中形成,并形成界面碳化物阵列。单线粗碳化物与窄带相结合,较宽的马氏体带内分布有较细的析出相。在630 ~ 700℃之间,界面析出物容易形成,但在>675℃进一步时效后,析出物溶解。考虑了焊接条件和焊缝金属成分的变化对界面析出相发展的影响。与镍基过渡接头长时间焊接后的对比
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引用次数: 31
Prediction of roll force and torque during hot flat rolling of En 2 steel en2钢热轧轧制轧制力和扭矩的预测
Pub Date : 1984-01-01 DOI: 10.1179/030716984803275115
A. Fletcher, V. G. Gibson, J. Gonzáles
AbstractA comparison has been made between the experimentally determined values of roll force and torque produced during the hot rolling of an En 2 steel slab and those predicted by calculation. The latter were obtained using a fourth-order Runge–Kutta technique, originally developed by Alexander. An experimental programme was also carried out, to obtain values of the compressive flow stress, the coefficient of friction between slab and roll, and the temperature distribution in the material during rolling, to provide data for use in the roll-force calculations. The mean level of discrepancy obtained was 6·5% (standard deviation 17%) in the case of roll force and 8·7% (25%) in the case of roll torque, but most of these discrepancies can be accounted/or by uncertainties in the data used in the calculations. It is concluded, therefore, that this method of calculation could provide a realistic prediction of roll force and torque, provided the data used in the calculation are known sufficiently accurately.
摘要:对en2钢板坯热轧过程中轧制力和扭矩的实验测定值与计算预测值进行了比较。后者是使用四阶龙格-库塔技术获得的,最初是由亚历山大开发的。为了得到轧制过程中的压流应力、板坯与轧辊之间的摩擦系数以及材料内部的温度分布,为轧制力计算提供了数据。在横摇力的情况下,得到的平均差异水平为6.5%(标准差为17%),在横摇扭矩的情况下,得到的平均差异水平为8.7%(25%),但这些差异中的大部分可以由计算中使用的数据中的不确定性来解释。因此,如果计算中使用的数据足够精确,则该计算方法可以提供真实的滚压力和扭矩预测。
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引用次数: 5
Machining characteristics of microalloyed forging steels 微合金化锻钢的加工特性
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274288
A. Chambers, D. Whittaker
AbstractIn this paper the machinability of forging steel grades, microalloyed with vanadium for precipitation hardening and used in the air-cooled condition, are compared with those of hardened and tempered steel grades. Standard laboratory tests, employing both high-speed-steel and cemented carbide tooling, have been used. In most instances, microalloyed steel proved to be at least as machinable as hardened and tempered steel grades of similar strength level. However, because of a higher dependence of machinability on workpiece hardness, microalloyed steels may have inferior machinability to hardened and tempered alloy steels, at tensile-strength levels above 1000 MN m−2. This higher dependence on workpiece hardness has been investigated using a range of experimental techniques and a tentative mechanism has been proposed. Finally, compositional adjustments have been proposed, which might improve the machinability of microalloyed steels and thus eliminate this one potential problem area.
摘要本文比较了空冷条件下钒微合金化沉淀硬化锻造钢牌号与调质钢牌号的可加工性。标准的实验室测试采用了高速钢和硬质合金工具。在大多数情况下,微合金钢被证明至少与类似强度水平的硬化和回火钢等级一样可加工。然而,由于可加工性对工件硬度的依赖性较高,当拉伸强度高于1000 MN m−2时,微合金钢的可加工性可能不如淬火和回火合金钢。这种对工件硬度的高度依赖已经用一系列实验技术进行了研究,并提出了一种初步的机制。最后,提出了成分调整,这可能会提高微合金钢的可加工性,从而消除这一潜在的问题区域。
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引用次数: 2
Simultaneous spray deposition and peening of metals (SSP) 同时喷射沉积和强化金属(SSP)
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274981
A. Singer
AbstractA new process, simultaneous spray peening (SSP), is described which comprises the spray deposition of metals together with simultaneous shot peening. This combined incremental operation allows either thick or thin deposits to be made in ferrous or non-ferrous metals. The deposits are hot worked and densified during the process so improving their properties compared with more conventional spray deposits. An additional advantage is that the inherent residual tensile stresses of spray deposition are counter-balanced by the compressive stresses caused by peening. By control of the simultaneous peening operation it is shown that the residual stresses in SSP deposits can be maintained at any required positive or negative level. Examples and structures are shown of SSP products made from gas-atomized melts, by arc spray, and by plasma spray.
摘要介绍了一种新的工艺——同步喷丸强化(SSP),它包括金属的喷射沉积和同步喷丸强化。这种组合的增量操作允许在黑色或有色金属中形成厚或薄的矿床。在此过程中,沉积层经过热加工和致密处理,与传统的喷涂沉积层相比,其性能得到了改善。另一个优点是喷射沉积的固有残余拉伸应力被喷丸引起的压应力抵消。通过控制同时喷丸操作,表明SSP沉积层的残余应力可以保持在任何要求的正或负水平。给出了气体雾化熔体、电弧喷涂和等离子喷涂制备SSP产品的实例和结构。
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引用次数: 6
Hot-deformation characteristics and extrusion of copper–nickel alloys 铜镍合金的热变形特性与挤压
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274819
D. W. Livesey, C. Sellars
AbstractPlane-strain compression tests have been carried out over the temperature range 700–1000°C on three Cu–Ni alloys containing 34, 43, and 68%Ni. The stress-strain curves at strain rates of 1 and 10 s−1 all show a peak in flow stress, followed by a fall to a steady–state value, which is characteristic of the occurrence of dynamic recrystallization; the extent of the fall is, however, significantly increased by deformational heating. At 900°C and above, static recrystallization occurs in times of ≲ 1 s, leading to dislocation-free grain structures, even in quenched samples. Lubricated hot extrusion of the alloys gives pressure–distance curves similar in form to those obtained for steels. Running pressures can be calculated with reasonable accuracy using data on heat-transfer and friction conditions derived previously from hot-extrusion studies on steels.
摘要在700 ~ 1000℃的温度范围内,对三种含镍量分别为34%、43%和68%的Cu-Ni合金进行了平面应变压缩试验。应变速率为1和10 s−1时的应力-应变曲线均表现为流动应力峰值,然后降至稳态值,这是动态再结晶发生的特征;然而,变形加热大大增加了下降的程度。在900℃及以上温度下,静态再结晶发生的时间为> 1 s,导致无位错的晶粒结构,即使在淬火样品中也是如此。合金的润滑热挤压得到的压力-距离曲线的形式与钢的相似。运行压力可以用先前从钢的热挤压研究中得到的传热和摩擦条件的数据以合理的精度计算出来。
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引用次数: 4
Low-carbon Mn-Ni-Nb steel: Part 2 Weldability 低碳Mn-Ni-Nb钢:第2部分可焊性
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274558
F. Heisterkamp, K. Hulka
AbstractThe weldability of a 0·5Ni-0·15Nb steel has been investigated using welding-simulation procedures, laboratory testing, pipe production welding of spiral and V-O pipes, and manual and automatic field welding. It has been shown that the weld heat-affected zones exhibit a tough bainitic microstructure over a wide range of cooling rates encountered in pipe welding. The optimum weld-metal microstructure and properties are obtained with a Mo-B-Ti wire are enhanced by the diffusion of Nb from the baseplate. The excellent strength and toughness of the weldments can therefore be matched with the baseplate properties of X65 to X75 pipe obtained with this Ni-Nb steel. Freedom from cold cracking and relatively low maximum hardness values are additional features of the weldments.
摘要采用焊接模拟、室内试验、螺旋管和v型管的管道生产焊接以及现场手工和自动焊接等方法,研究了0.5 ni -0 15Nb钢的可焊性。结果表明,在较大的冷却速率范围内,焊接热影响区呈现出坚韧的贝氏体组织。钼-硼-钛焊丝的最佳焊缝组织和性能是通过从基板中扩散铌而得到的。因此,焊接件的优异强度和韧性可以与用这种Ni-Nb钢获得的X65至X75管的底板性能相匹配。免于冷裂和相对较低的最大硬度值是焊件的附加特性。
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引用次数: 2
Development of grade API X80 pipeline steel plates produced by controlled rolling 控制轧制生产API X80级管道钢板的研制
Pub Date : 1984-01-01 DOI: 10.1179/030716984803275197
M. Pontremoli, P. Bufalini, A. Aprile, C. Jannone
AbstractThe future demand for high-grade pipeline materials (API X80 and higher) calls for the development of steels with microstructures showing acicular phases (acicular ferrite, bainite, and martensite-austenite (M A) constituent). A systematic investigation has heen made (of the mechanical properties and microstructures exhibited hy a wide range of controlled-rolled plates (of final thickness 18 mm) of various chemical compositions, produced on a laboratory scale. Low-carhon (∼ 0·06% C) boron-free and boron-containing steels have been examined, as has a boron steel with a Imrer carbon content (0–02% C). The boron-free steels (carbon equivalent ≤0.46%) always exhihited a polygonal ferrite matrix with a dispersed phase consisting mainly of M A constituent, while the horoncontaining steels (carhon equivalent ≤0.40%) invariahly showed an acicular matrix with a lower volume fraction of finely dispersed M A island. Quantitative relationships are ohtained hetween the volume fractions of the microstructural c...
摘要未来对高级管道材料(API X80及以上)的需求要求开发具有针状相(针状铁素体、贝氏体和马氏体-奥氏体(ma)成分)的显微组织的钢。对在实验室生产的各种化学成分的控制轧制板(最终厚度为18毫米)的机械性能和微观结构进行了系统的研究。研究了低碳(~ 0.06% C)无硼钢和含硼钢,以及碳含量较低的硼钢(0 - 02% C)。无硼钢(碳当量≤0.46%)总是表现为分散相主要由ma成分组成的多边形铁素体基体,而含硼钢(碳当量≤0.40%)总是表现为针状基体,具有较低体积分数的细碎分散的ma岛。得到了显微组织c和c的体积分数之间的定量关系。
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引用次数: 28
Effect of hightemperature soak and cooling rate on recrystallization behaviour of tvvo Al–Mg alloys (AA 5252 and AA 5454) 高温浸泡和冷却速率对tvvo Al-Mg合金(AA 5252和AA 5454)再结晶行为的影响
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274648
M. Zaidi, T. Sheppard
AbstractAlmost all aluminium alloys that are to be produced in wrought form are subjected to an homogenization sequence involving a high-temperature soak and controlled cooling operation. The resulting structure is modified and in this communication it is shown that varying structures resulting from controlled homogenization produce differing reactions in the annealing operation subsequent to hot rolling. It is shown that the homogenization sequence may be designed such that recrystallization may be either retarded or enhanced and it is suggested that this preheat should be designed as part of the process to achieve optimum product properties.
摘要:大多数以变形形式生产的铝合金都要经过高温浸泡和控制冷却操作的均质化过程。所得到的结构被修改,并且在本通信中表明,由受控均匀化产生的不同结构在热轧后的退火操作中产生不同的反应。结果表明,均质顺序的设计可以延缓或加强再结晶,并建议将预热设计为工艺的一部分,以获得最佳的产品性能。
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引用次数: 20
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Metals technology
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