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Wear in a high-speed roller bearing 高速滚子轴承磨损
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274855
T. Savaşkan, E. Laufer
AbstractWear phenomena in a worn high-speed roller bearing made of ALSI 52100 steel were studied using metallography, electron-probe microanalysis, and microhardness measurements. Friction layers related to thermal effects were observed in the surface material of the bearing components, as already reported for sliding surfaces. A hard, martensitic, light-etching layer was observed on the surfaces of the rollers and the outer-ring raceway, while a soft dark-etching layer was observed on the surface of the inner-ring raceway. Failure of the bearing was due to excessive wear of the inner-ring raceway. Thus it was concluded that the most important harmful effect of the observed microstructural changes was to upset the hardness balance between roller surfaces and inner-ring raceway, leading to machining of the inner-ring raceway by the rollers. Surface pitting and other phenomena relating to rolling-contact fatigue were not significant wear mechanisms.
摘要采用金相分析、电子探针显微分析和显微硬度测量等方法研究了ALSI 52100钢高速滚子轴承的磨损现象。在轴承部件的表面材料中观察到与热效应相关的摩擦层,正如已经报道的滑动表面一样。滚轮和外环滚道表面形成坚硬的马氏体光蚀层,而内环滚道表面形成柔软的暗蚀层。轴承的失效是由于内圈滚道过度磨损造成的。由此得出结论,所观察到的显微组织变化最主要的有害影响是破坏了滚轮表面与内环滚道之间的硬度平衡,导致滚轮加工内环滚道。表面点蚀和其他与滚动接触疲劳有关的现象不是重要的磨损机制。
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引用次数: 2
Examination of surface defects induced during hot rolling of high-alloy steel bar and rod 高合金棒材和棒材热轧过程中表面缺陷的检测
Pub Date : 1984-01-01 DOI: 10.1179/030716984803275214
K. Barlow, P. Lancaster, R. Maddison
AbstractThe authors examine three problems associated with the production of high-alloy steel bar and rod by rolling in hand-operated mills. An outline is given of the mechanics of formation of surface defects and, by using a model material for hot steel (Plasticine) as well as three grades of steel, the defects were examined. Although the work was carried out using hand-operated mills, the conclusions drawn are relevant to commercial continuous mills for producing low-alloy and carbon steel rod and bar. The defects examined were cracking, split ends, and decarburization. The main conclusion is that careful selection of pass sequence, taking into account all the manufacturing and product requirements, is essential in order to control the rate of rejection of rod and bar with these defects
摘要本文探讨了手工轧机生产高合金钢棒材和棒材时存在的三个问题。概述了表面缺陷的形成机制,并通过使用热钢模型材料(橡皮泥)和三种等级的钢,对缺陷进行了检查。虽然这项工作是在手工操作的轧机上进行的,但得出的结论与生产低合金和碳钢棒材的商业连续轧机有关。检查的缺陷是裂纹、分叉和脱碳。主要结论是,考虑到所有制造和产品要求,仔细选择合格顺序对于控制具有这些缺陷的棒材和棒材的废品率至关重要
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引用次数: 12
Energy required to process ingots, semis, and finished products 加工铸锭、半成品和成品所需的能量
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274503
N. Whitter, C. Hoskins
AbstractThe energy-intensive nature of metals processing means that the UK metals industries are of major importance in Government energy-conservation strategies. In the industries themselves, increasing costs in real terms have resulted in considerable research and development efforts, aimed at improving the efficiency with which energy is used by improving process control, by heat recovery and reuse, and by modification to processing routes. Examples of recent developments in converting bulk metal to semi-finished or finished products are given, and their importance is discussed.
摘要金属加工的能源密集型性质意味着英国金属工业在政府节能战略中具有重要意义。在工业本身,实际成本的增加导致了相当大的研究和发展努力,其目的是通过改进过程控制、热回收和再利用以及修改加工路线来提高能源使用的效率。给出了将大块金属转化为半成品或成品的最新进展的例子,并讨论了它们的重要性。
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引用次数: 3
Variations in mechanical properties and microstructure of CZ127 (Tungum or Ni–Al–Si α-brass) during aging after solution treatments at 800 and 900°C 800和900℃固溶时效过程中CZ127 (Tungum和Ni-Al-Si α-黄铜)力学性能和组织的变化
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274639
C. Pitt, T. Pitt
AbstractComplete solid-solution treatment (SST) of CZ127 was found to be achieved only after heat treatment at 900°C. The increased SST temperature did not improve the mechanical properties of the aged material. The microstructures of SST CZ127 aged at temperatures between 200 and 700°C were examined using optical and transmission electron microscopy. A complex CuNiSi precipitate was found after 600 s heat treatment at all aging temperatures.
摘要:发现CZ127在900℃热处理后才能实现完全固溶处理。SST温度的升高并没有改善时效材料的力学性能。采用光学显微镜和透射电镜观察了SST CZ127在200 ~ 700℃时效过程中的显微组织。在所有时效温度下进行600 s热处理后,均发现了复杂的CuNiSi析出物。
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引用次数: 1
Effect of trace elements on forgeability of superalloys 微量元素对高温合金可锻性的影响
Pub Date : 1984-01-01 DOI: 10.1179/030716984803275007
F. Turner
AbstractTrace elements in superalloys can he grouped under three major headings, those which are detrimental to forgeability hut can he removed hy volatilization under vacuum, those which are detrimental and are not removed hy vacuum treatment hut can he comhined with neutralizers, and those elements which are generally regarded as being beneficial to forgeahility. It can he argued that all of the trace elements considered in this paper are detrimental to forgeahility and examples are given which illustrate that even the so-called beneficial elements can he detrimental given the appropriate circumstances. In this context the henefits to he gained by eliminating trace elements with neutralizers are compared and contrasted with the dangers which can occur from their inappropriate use. To put trace elements into context in today's alloys the various factors which affect forgeability are discussed in terms of forging environment and metallurgical factors. The methods of assessing forgeahility are briefly desc...
摘要高温合金中的微量元素可分为三大类:对可锻性有害的可通过真空挥发去除,对可锻性有害但不能通过真空处理去除的可通过中和剂结合去除,以及一般认为对可锻性有益的可锻性元素。可以认为,本文所考虑的所有微量元素都对伪造性有害,并举例说明,在适当的情况下,即使是所谓的有益元素也可能是有害的。在这种情况下,用中和剂消除微量元素所获得的好处与使用不当可能产生的危险进行了比较和对比。从锻造环境和冶金因素两方面分析了影响合金可锻性的各种因素。简要介绍了评估可伪造性的方法。
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引用次数: 7
Modification of Al–Si alloy melts containing graphite particle dispersions 含石墨颗粒分散体铝硅合金熔体的改性
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274297
B. Krishnan, P. Rohatgi
AbstractThe variation in the size of silicon in commercial eutectic and hyper-eutectic Al–Si alloys owing to the presence of graphite particles of average size 40 11m, dispersed by the UPAL process, has been studied. The presence of dispersions equivalent to 3 wt-% of graphite particles (in gravity die cast Al–Si–graphite castings) results in about 37% reduction in the size of eutectic silicon in LM 13 alloy and 44% reduction in the size of primary silicon in LM 28 alloy, indicating the occurrence of partial modification and refinement of silicon in Al–Si alloys. When the concentration of graphite particles was as high as 15 wt-%, complete modification of silicon was observed. Procedures for achieving complete modification in Al–Si alloys containing 3 wt-% graphite using conventional modifiers have also been established. Silicon in LM 13–3graphite composite melts can be completely modified using sodium in elemental form or in commercially available salt form (Coveral-29A). With the help of microscopic and...
摘要本文研究了经UPAL工艺分散的平均尺寸为40 ~ 11m的石墨颗粒对工业共晶和过共晶Al-Si合金中硅尺寸的影响。在重力压铸Al-Si -石墨铸件中,相当于3wt -%石墨颗粒的分散体的存在导致lm13合金中共晶硅的尺寸减小了37%,lm28合金中初生硅的尺寸减小了44%,这表明Al-Si合金中硅发生了部分变质和细化。当石墨颗粒浓度达到15wt -%时,硅的改性完全。还建立了使用常规改进剂对含3wt -%石墨的Al-Si合金进行完全改性的方法。lm13 - 3石墨复合熔体中的硅可以用单质形式的钠或市售的盐形式(Coveral-29A)完全改性。借助显微镜和…
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引用次数: 44
Heat-flow, solidification, and energy aspects of DC and strip casting of aluminium alloys 铝合金直流电铸和带铸的热流、凝固和能量方面
Pub Date : 1984-01-01 DOI: 10.1179/030716984803275205
T. W. Clyne
AbstractA survey is presented of the processes employed to fabricate sheet products from primary aluminium ingots, encompassing DC (direct chill) semicontinuous casting (followed by annealing and hot rolling) and the various designs of strip caster. Some features of the solidification and growth conditions during these casting operations are described, and mention is made of some of the metallurgical factors relevant to quality control of the final product. A number of developmental processes that might be employed to fabricate aluminium strip are also described. In the context of the operational features outlined, assessments are made of the energy consumption, and possible energy savings are discussed in the light of the various practical aspects involved.
摘要本文介绍了用原铝锭制造薄板产品的工艺,包括直流(直接冷却)半连铸(随后是退火和热轧)和各种带钢连铸机的设计。在这些铸造操作中,描述了凝固和生长条件的一些特征,并提到了一些与最终产品质量控制有关的冶金因素。还描述了一些可能用于制造铝带的开发过程。在概述的运作特点的范围内,评估了能源消耗,并根据所涉及的各个实际方面讨论了可能节省的能源。
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引用次数: 7
Creep deformation and local strain distributions in dissimilar metal vvelds betvveen AISI type 316 and 2–25Cr–1 Mo steels made vvith 17Cr–8Ni–2Mo weld metal 用17Cr-8Ni-2Mo焊接金属制备的AISI型316钢和2-25Cr-1 Mo钢在异种金属焊缝中的蠕变变形和局部应变分布
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274873
I. Chilton, A. T. Price, B. Wilshire
AbstractAustenitic-ferritic steel transition joints made with austenitic weld metal fail prematurely during service, because of the formation of intergranular cracks in the heat-affected zone (HAZ) of the ferritic steel at a distance of ∼ 75–150 Uml;m from the fusion boundary. This characteristic failure mode has been reproduced under uniaxial creep conditions by testing cross-weld specimens at temperatures between 838 and 923 K and at low stresses. Creep tests at high stress result in an entirely different fracture mode, with a more ductile failure occurring well outside the HAZ. The strains associated with these two modes have been examined using a microgrid technique and the failures are shown to be explicable in the terms of the differences in creep properties between the weld HAZ and the 2·25Cr-1 Mo ferritic steel plate.
摘要使用奥氏体焊缝金属制作的奥氏体-铁素体钢过渡接头在使用过程中过早失效,这是由于铁素体钢的热影响区(HAZ)在距离熔合边界约75-150 Uml;m处形成了晶间裂纹。通过在838至923 K的温度和低应力下测试交叉焊接试样,可以在单轴蠕变条件下再现这种特征破坏模式。在高应力下的蠕变试验得出了完全不同的断裂模式,在HAZ之外发生了更具延展性的破坏。与这两种模式相关的应变已经使用微网格技术进行了检测,失效可以用焊缝热影响区和2·25Cr-1 Mo铁素体钢板之间蠕变特性的差异来解释。
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引用次数: 25
Quantitative assessment of strengthening parameters in ferrite-pearlite steels from microstructural measurements 铁素体-珠光体钢强化参数的定量评价
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274837
B. E. Q'Donnelly, R. Reuben, T. N. Baker
AbstractThe influence of various ferrite–pearlite microstructures on the hardness and proof stress of a range of C–Mn steels has been studied with respect to a Hall–Petch analysis. In contrast with previous reports, the average pearlite interlamellar spacing was best found to quantify the microstructure when account is also taken of the ferrite volume fraction, austenite grain size, and calculated cementite lamella thickness. The mean uninterrupted distance in the ferrite described by a simple law of mixtures was found to correlate well with measured hardness. Although this parameter gave good agreement with strength figures an improved prediction was suggested by considering an equation of the form σ ys C = σo + [K α + (K α − K α )V p ]d c −1/2, where the composite ferrite grain size d c can be expressed as d c 1/2 = V p d p 1/2 + V α d α 1/2, σo is the friction stress, and V p and V α are the volume fractions of pearlite and ferrite, respectively. Similarly, K p and K α are the Hall–Petch parameters for...
摘要采用Hall-Petch分析方法研究了不同铁素体-珠光体组织对C-Mn钢硬度和耐应力的影响。与之前的报道相反,当考虑到铁素体体积分数、奥氏体晶粒尺寸和计算出的渗碳体片层厚度时,平均珠光体片层间距最能量化微观组织。铁氧体中由简单混合定律描述的平均不间断距离与测量的硬度有很好的相关性。虽然这与强度参数给好的协议提出了一种改进的预测的数据考虑σy的方程形式C = o +σ[Kα+ (Kα−Kα)V p] d C−1/2,在复合的铁素体晶粒尺寸d C可以表示为d C p d p 1/2 + 1/2 = V dαα1/2,摩擦应力σo,和V p, Vα是珠光体和铁素体的体积分数,分别。同样,kp和K α是…的Hall-Petch参数。
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引用次数: 34
Separation of components of Zn–Pb alloys by enhanced gravity segregation 增强重力偏析对锌铅合金组分的分离
Pub Date : 1984-01-01 DOI: 10.1179/030716984803274945
C. Varotto, M. A. Audero, D. Vassallo, Hector Jose Ruffo, R. Pascual
AbstractA method has been developed, and tested on a laboratory scale, to purify Zn obtained by the electrothermic process when Pb is the main impurity. It is based on thermal cycling the alloy around the melting temperature, inducing the phenomenon of gravity segregation during each thermal cycle. Results are reported on the effect of the number of cycles, cycle shape, and Pb concentration on the efficiency of the purification process. The separate contributions of the solidification and melting stages of the cycles are analysed. Based on the experimental results and on metallographic observations of the specimens, three mechanisms are proposed to explain qualitatively the segregation phenomena observed: (i) sedimentation of Pb-rich liquid droplets in the immiscible liquids of the monotectic Zn–Pb phase diagram; (ii) convective liquid motion; and (iii) sedimentation of Pb-rich globules during the heating part of the cycles. It was found that the last mechanism has the highest separation efficiency for th...
本文提出了一种以铅为主要杂质的电热法提纯锌的方法,并在实验室进行了试验。它是基于合金在熔化温度附近的热循环,在每个热循环中产生重力偏析现象。研究了循环次数、循环形状和铅浓度对净化过程效率的影响。分析了凝固阶段和熔化阶段对循环的单独贡献。根据实验结果和试样的金相观察,提出了三种定性解释分离现象的机制:(1)富pb液滴在单晶Zn-Pb相图的不混相液体中沉积;(ii)对流液体运动;(3)在旋回升温阶段富铅球的沉积。结果表明,最后一种机制对该杂质的分离效率最高。
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引用次数: 1
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Metals technology
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