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Sustainable development in WPCBs treatment for production of bituminous waterproofing materials 沥青防水材料生产中wpcb处理的可持续发展
Pub Date : 2022-06-03 DOI: 10.30544/787
Salem Ibrahim Shwika, Kaled Mohamed Benomran, Natalija Čutović, A. Marinković, M. Ranitović, Dragana Vasilski, Ž. Kamberović
Due to the rapidly increasing use of electrical devices, e-waste became one of the major threats to the environment. Waste printed circuit boards (WPCBs) are an integral part of electrical devices, thus the interest in their recycling is growing. Recycling of WPCBs can be performed by applying hydrometallurgical or pyrometallurgical processes, as well as vacuum pyrolysis. The main advantages of vacuum pyrolysis are eco-friendliness, economic viability and efficiency in extracting present noble metals, while pyrolysis oil occurs as a by-product. Pyrolysis oil poses a tremendous threat to the environment, due to the possibility of its spillage into water, as well as a potential release into the air and soil. Because of this, the pyrolysis oil was subjected to chemical treatment with different reagents, such as sodium hydroxide, calcium oxide, sulfuric acid and maleic anhydride, with the intent to solidify the material and remove unpleasant odors. Incorporation of the solidified materials into bitumen, at 2.5, 5, 7.5, and 10 wt.% addition, was performed to obtain waterproofing materials. The obtained solidified and bituminous water-resistant materials were subjected to various test methods: FTIR spectroscopy, physicochemical and mechanical properties of bitumen, etc. which showed that all the tested characteristics are in accordance with values prescribed by the current standard. Toxicity Leaching Procedure (TCLP) confirmed non-hazardous characteristics of the obtained materials, except for the ones with added solidified pyrolysis oil, with Sodium hydroxide, that showed higher leaching of the phenol constituent.
由于电子设备的使用迅速增加,电子垃圾成为对环境的主要威胁之一。废弃印刷电路板(wpcb)是电子设备的一个组成部分,因此对其回收的兴趣正在增长。wpcb的回收可以通过湿法冶金或火法冶金以及真空热解进行。真空热解的主要优点是生态友好、经济可行和萃取现有贵金属效率高,而热解油是副产物。热解油对环境造成了巨大的威胁,因为它有可能泄漏到水中,也有可能释放到空气和土壤中。因此,对热解油进行不同试剂的化学处理,如氢氧化钠、氧化钙、硫酸和马来酸酐,目的是固化材料并去除难闻的气味。将固化的材料掺入沥青中,添加量分别为2.5%、5%、7.5%和10%,以获得防水材料。对所得的固化沥青防水材料进行了红外光谱、沥青理化性能、力学性能等测试,结果表明,所测各项性能均符合现行标准规定的数值。毒性浸出程序(TCLP)证实了所得材料的无害特性,除了添加了固化热解油和氢氧化钠的材料外,苯酚成分的浸出率较高。
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引用次数: 0
Experimental investigation on impact energy of friction stir welded aluminum and copper dissimilar joint using full factorial method 采用全析因法对铝铜异种接头搅拌摩擦焊冲击能进行试验研究
Pub Date : 2022-05-23 DOI: 10.30544/738
G. Shinde, Dr.Rachayya. R Arakerimath
This research work carried out friction stir welding (FSW) of dissimilar aluminum AA3003-H12 and copper C12200-H01, with wide application in the refrigeration and heat exchanger industry. The main aim of this study is to investigate the influence of process parameters, i.e. pin type (PT), weld speed (WS), rotational speed (RPM), and shoulder diameter (SD) on impact energy (IE) of Al-Cu welded joint. The experimental study used the full factorial method with mixed levels of process parameters. Analysis of Variance (ANOVA) determines the significance of process parameters on impact energy. The results of the analysis of variance (ANOVA) shows that rotational speed (RPM) is the most influential process parameter contributing to the impact energy (IE) of dissimilar Al-Cu weld joint. The response optimizer tool in Minitab 18 software gives optimum weld conditions of process parameters for better weld performance. The FSW experiment with a tapered pin, weld speed of 16 mm/min, rotational speed of 1120 rpm, and shoulder diameter of 22.5 mm obtained the maximum impact energy value of 6.5367 J. The fine-grain recrystallization formed intermetallic compounds in the stir zone (SZ). These intermetallic compounds give a maximum microhardness of 382.24 Hv (0.1). The microstructure analysis of the stir zone (SZ) shows an equiaxed grain structure on the Cu side, while the Al side shows a fine recrystallized grain structure.
本研究工作开展了异种铝AA3003-H12与铜C12200-H01的搅拌摩擦焊接(FSW),该焊接在制冷换热器行业中有着广泛的应用。本研究的主要目的是研究销型(PT)、焊接速度(WS)、转速(RPM)、焊肩直径(SD)等工艺参数对铝铜焊接接头冲击能(IE)的影响。实验研究采用混合水平工艺参数的全析因法。方差分析(ANOVA)确定了工艺参数对冲击能的显著性。方差分析(ANOVA)结果表明,转速(RPM)是影响不同Al-Cu焊接接头冲击能(IE)的最大工艺参数。Minitab 18软件中的响应优化工具给出了工艺参数的最佳焊接条件,以获得更好的焊接性能。采用锥形销、焊接速度为16 mm/min、转速为1120 rpm、焊肩直径为22.5 mm的FSW实验,获得的最大冲击能为6.5367 j,搅拌区(SZ)细晶再结晶形成金属间化合物。这些金属间化合物的最大显微硬度为382.24 Hv(0.1)。搅拌区(SZ)的显微组织分析表明,Cu侧为等轴晶粒组织,Al侧为细晶粒再结晶组织。
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引用次数: 1
Circular economy implementation in the development of fire-retardant materials used in construction, industry, and general-purpose products 循环经济在建筑、工业和通用产品阻燃材料开发中的实施
Pub Date : 2022-05-03 DOI: 10.30544/768
Kaled Mohamed Benomran, Salem Ibrahim Shwika, M. Vuksanović, A. Marinković, Aleksandar Jovanović, N. Prlainović, Dragana Vasilski
During a fire, passive fire protection systems are designed to prevent the spread of flames, smoke, and toxic gases. The new fire-retardant (FR) material, used for passive fire protection, is created by combining copolymers (VC–co–VAc) (Slovinyl KV 173) and PVC K70 with expanded graphite and plasticizers/modifiers such as diisononyl phthalate - DINP, diisononyl terephthalate - DINTP, dioctyl adipate - DOA, as well as plasticizers that are synthesized based on tertiary recycling of waste poly(ethylene terephthalate) (PET), 1-hexadecene, azodicarbonamide (ADC), tri(p-cresyl phosphate), epoxidized soybean oil (ESO) and acrylate emulsion (DH50, Ecrylic, or Flexryl, etc.). The obtained material's morphology was examined using an emission scanning electron microscope (FESEM) field. Tensile testing was used to determine the mechanical properties of the obtained samples, as well as Shore A hardness and toughness using the Charpy impact test. All samples obtained were tested according to non-flammability standards. To conform to the new trend of "green economy," the development of novel eco-friendly FRs with improved thermal and mechanical properties will include careful consideration of environmental protection and sustainable development.
在火灾中,被动式防火系统旨在防止火焰、烟雾和有毒气体的蔓延。这种用于被动防火的新型阻燃(FR)材料是由共聚物(VC-co-VAc) (Slovinyl KV 173)和PVC K70与膨胀石墨和增塑剂/改进剂(如邻苯二甲酸二异壬酯- DINP、对苯二甲酸二异壬酯- DINTP、己二酸二辛酯- DOA)以及基于废旧聚对苯二甲酸乙酯(PET)、1-十六烯、偶氮二甲酰胺(ADC)、三(对甲酰磷酸)的三次回收合成的增塑剂组成的。环氧大豆油(ESO)和丙烯酸酯乳液(DH50、丙烯酸酯或Flexryl等)。用发射扫描电子显微镜(FESEM)观察所得材料的形貌。拉伸试验用于确定获得的样品的力学性能,并使用夏比冲击试验确定邵氏硬度和韧性。所有获得的样品都按照不可燃性标准进行了测试。为了顺应“绿色经济”的新趋势,开发具有更好的热性能和机械性能的新型生态友好型fr将认真考虑环境保护和可持续发展。
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引用次数: 2
Numerical investigation of the nanoparticles nature effect on the mhd behavior in a square cavity with a metallic obstacle 在有金属障碍物的方形腔中,纳米粒子性质对mhd行为影响的数值研究
Pub Date : 2022-04-15 DOI: 10.30544/725
Fayçal Bouzit, M. Bouzit, Abderrahim Mokhefi
In this paper, a study is conducted to determine numerically the effect of the nanoparticles nature (Al2O3, CuO, and Fe3O4) on the thermo-magnetohydrodynamic behavior of a nanofluid in a square cavity with a circular obstacle. The left wall of this cavity is movable and provided with a cold temperature (Tc) and the right wall is exposed to a hot temperature (Th). However, the upper and lower walls are considered adiabatic. The purpose of this paper is to highlight the effect of aluminum dioxide, copper oxide, and iron trioxide nanoparticles on the thermal and hydrodynamic behavior under the influence of different volume fractions(0 ≤ φ ≤ 0.1), different Hartmann numbers (0 ≤ Ha ≤ 75) and Richardson number (0 ≤ Ri ≤5). The system of governing équations was solved by the finite element method adopting the Galerkine discretization. The obtained results showed that the CuO nanoparticles improve the heat transfer at the fluid and obstacle, in addition, the increase of Hartmann number reduces the heat capacity, especially with the use of Fe3O4 nanoparticles. This study falls within the context of improving the cooling rate of industrial equipment. 
本文研究了纳米颗粒性质(Al2O3、CuO和Fe3O4)对纳米流体在带有圆形障碍物的方形腔中的热磁流体动力学行为的数值影响。该空腔的左壁可移动并具有冷温度(Tc),右壁暴露于热温度(Th)。然而,上下壁被认为是绝热的。本文的目的是在不同体积分数(0≤φ≤0.1)、不同Hartmann数(0≤Ha≤75)和Richardson数(0≤Ri≤5)的影响下,重点研究二氧化铝、氧化铜和三氧化二铁纳米颗粒对热动力和水动力行为的影响。采用伽辽金离散法对控制方程组进行有限元求解。结果表明,CuO纳米颗粒改善了流体和障碍物处的换热,哈特曼数的增加降低了热容,特别是Fe3O4纳米颗粒的使用。本研究是在提高工业设备冷却速度的背景下进行的。
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引用次数: 0
An overview on the microstructure and mechanical properties of sintered aluminum-based composites 烧结铝基复合材料的显微组织和力学性能研究进展
Pub Date : 2022-03-31 DOI: 10.30544/687
Shoba Chintada, Siva Prasad Dora, Dorathi Kare
Sintered composites have revolutionized as a thermal treatment to consolidate a wide range of engineering materials where the transition of powders takes place thermally in a thermodynamical equilibrium state with a decrease in free surface energy in materials owing to their specific capability. Sintering aids in providing effective bonding between the reinforced powder particles. However, the inadequate understanding of the sintering mechanism may limit the practical application of a few materials such as aluminum metal matrix composites. In addition to the rapid growth of various sintering related technologies, researchers need attention to highlight the structural barriers and forecast the emerging demands while dealing with such composites. A review report is made in this paper regarding the sintering mechanisms and sintering techniques. Common sintering techniques such as traditional, microwave assisted, hot pressing, hot isostatic sintering, and spark plasma sintering are identified and discussed here. As a result, the key challenges in sintering aluminium metal matrix composites that can affect sintering parameters are investigated. From the review, spark plasma is identified to attain densified and pore-free green composites and, microwave sintering is the best technique for achieving uniform microstructure in powder metallurgy samples.
烧结复合材料作为一种热处理技术已经发生了革命性的变化,它巩固了广泛的工程材料,其中粉末的转变在热力学平衡状态下发生,由于其特殊的能力,材料的自由表面能减少。烧结有助于在增强粉末颗粒之间提供有效的结合。然而,对烧结机理的认识不足可能会限制铝金属基复合材料等少数材料的实际应用。除了各种烧结相关技术的快速发展外,研究人员在处理此类复合材料时需要注意突出结构障碍并预测新兴需求。本文对烧结机理和烧结技术进行了综述。本文对传统烧结技术、微波辅助烧结技术、热压烧结技术、热等静压烧结技术和火花等离子烧结技术进行了分析和讨论。研究了铝基复合材料烧结过程中影响烧结参数的关键问题。研究表明,火花等离子体可以获得致密化、无孔的绿色复合材料,而微波烧结是实现粉末冶金样品微观结构均匀化的最佳技术。
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引用次数: 2
Investigation of material removal rate and surface roughness during electrical discharge machining on Al (6061)-5%SiC-10%B4C hybrid composite 电火花加工Al (6061)-5%SiC-10%B4C复合材料材料去除率和表面粗糙度的研究
Pub Date : 2022-03-31 DOI: 10.30544/798
A. Ibrahim, Abdullah Hamad Singal, Diana Abed al kareem Noori
Electrode Discharge Mechanism (EDM) is a manufacturing process using controlled sparks that occur between an electrically conductive workpiece and an electrode in the presence of an insulating liquid. The EDM process is commonly used to manufacture metallic matrix compounds that have wide applications in the railway sectors and the aircraft industry. Aluminum metal matrix composites (AMMCs) are one of the important kinds of metallic matrix compounds due to their advanced characteristics, such as lightweight and high strength. This lightweight material was developed and used in various manufacturing processes, like the automobile industry to reduce vehicle weight and thus reduce fuel consumption. This paper discussed the experiments of the EDM that were conducted to examine the effect of machining parameters, including peak current (10, 20, and 30 A), pulse on different times (50, 100, and 200 µsec), duty factors (4, 6, and 8) on the material removal rate, and surface roughness of the Al (6061)-5%SiC-10%B4C hybrid composite as workpiece using copper electrode tool by Box-Behnken design. The analysis data for the dependent and independent variables manifested that the influence of machine parameters whenever Ip and Pon increase, the MRR and Ra increase. 
电极放电机制(EDM)是在绝缘液体存在的情况下,在导电工件和电极之间产生可控火花的制造过程。电火花加工通常用于制造金属基化合物,在铁路部门和飞机工业中有着广泛的应用。铝金属基复合材料具有轻量化、高强度等优点,是金属基复合材料的重要组成部分。这种轻质材料被开发并用于各种制造过程,如汽车工业,以减轻车辆重量,从而减少燃料消耗。采用Box-Behnken设计的铜电极工具,研究了峰值电流(10、20和30 A)、脉冲时间(50、100和200µsec)、占空因子(4、6和8)对Al (6061)-5%SiC-10%B4C复合材料工件的材料去除率和表面粗糙度的影响。因变量和自变量的分析数据表明,随着Ip和Pon的增加,MRR和Ra的增加,机器参数的影响。
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引用次数: 3
Machinability study on Al7075/Al2O3-SiC hybrid composites Al7075/Al2O3-SiC杂化复合材料切削性能研究
Pub Date : 2022-03-31 DOI: 10.30544/749
Ravikumar Mukundaiah, Reddappa H N, S. R, R. Y. S., Babu E R, Nagaraja C Reddy
In the present research, the effects of volume fraction of SiC+Al2O3 particles and aging temperature on the machinability of stir-casted Al7075 metal matrix composites (MMC) have been investigated. The hybrid composites were fabricated using the liquid metallurgy route. Al7075 was reinforced with different wt. % of SiC (3%, 6%, and 9%) and Al2O3 (2%, 4%, and 6%) which were used to fabricate the hybrid metal matrix composites. The samples were aged at different temperatures (140 ºC, 160 ºC, and 180 ºC) for 4 h and cooled at furnace temperature (27 ºC). The machinability of hybrid metal matrix composites was studied by carrying out L27 orthogonal array experiments. Three process parameters were selected, such as 0.2 mm/min of the depth of cut, 0.1 mm/min of feed rate, and 1500 rpm of spindle speed. The obtained results indicate that the surface roughness and machining force of MMCs increase with an increase in weight percentage of Al2O3/SiC and decrease with the increase in aging temperature. Optimum machining force and surface roughness were obtained at 2% Al2O3 + 3 % SiC and 180°C of aging temperature.
本文研究了SiC+Al2O3颗粒体积分数和时效温度对搅拌铸造Al7075金属基复合材料可加工性的影响。采用液相冶金法制备了复合材料。在Al7075中添加不同重量%的SiC(3%、6%和9%)和Al2O3(2%、4%和6%),制备杂化金属基复合材料。样品在不同温度(140ºC、160ºC和180ºC)下时效4小时,然后在炉温(27ºC)下冷却。采用L27正交试验研究了杂化金属基复合材料的可加工性。选择切削深度0.2 mm/min、进给速度0.1 mm/min、主轴转速1500 rpm三个工艺参数。结果表明:mmc的表面粗糙度和加工力随Al2O3/SiC质量分数的增加而增大,随时效温度的升高而减小;在2% Al2O3 + 3% SiC和180℃时效温度下,获得了最佳的加工力和表面粗糙度。
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引用次数: 6
Compressive behavior of perlite/sodium silicate composite foam modified by boric acid 硼酸改性珍珠岩/水玻璃复合泡沫的压缩性能
Pub Date : 2022-03-31 DOI: 10.30544/755
Pranto Karua, M. Arifuzzaman
In this work lightweight expanded perlite/sodium silicate composite foams were manufactured with varying quantities of boric acid (BA) 0-2.88 wt.%. The composites were characterized for density, compressive strength (CS), compressive modulus (CM), and energy absorption (EA) up to 50% strain. The compression tests were also conducted at various crosshead speeds to evaluate the strain rate dependency of the foams. The hygroscopic tests were done to evaluate water absorption properties and investigate the effects of water absorption on the compressive properties of the foams. The CS, CM, and EA of the foams increased for a boric acid content of 0.74 wt.%, but further addition of BA caused a gradual decrease in these characteristics. The range of sp. CS (3.80-5.93 MPa/(g/cm3)) achieved were found to be well compatible with the values of building materials in the literature. The foams appeared to be sensitive to the strain rate in compression, causing variations in the compressive properties as well as the trends of stress-strain curves. Furthermore, the addition of BA in the composite reduced water absorption up to a BA content of 1.46 wt.%. The compressive properties were also highly influenced by the hygrometric test.
在这项工作中,用不同数量的硼酸(BA) 0-2.88 wt.%制备了轻质膨胀珍珠岩/硅酸钠复合泡沫。对复合材料的密度、抗压强度(CS)、抗压模量(CM)和高达50%应变的能量吸收(EA)进行了表征。在不同的十字头速度下进行了压缩试验,以评估泡沫的应变速率依赖性。通过吸湿试验评价了泡沫材料的吸水性能,并研究了吸水对泡沫材料压缩性能的影响。硼酸含量为0.74 wt.%时,泡沫的CS、CM和EA均有所增加,但BA的添加使这些特性逐渐降低。所获得的sp. CS (3.80-5.93 MPa/(g/cm3))范围与文献中建筑材料的值很好地兼容。在压缩过程中,泡沫体对应变速率的变化非常敏感,导致了压缩性能的变化以及应力-应变曲线的变化趋势。此外,在复合材料中添加BA可使吸水率降低至1.46 wt.%。抗压性能也受湿度计试验的影响较大。
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引用次数: 1
Assessment of mechanical and tribological performance of hybrid Al/MoS2/Al2O3 composite by GFRA 杂化Al/MoS2/Al2O3复合材料力学与摩擦学性能的GFRA评价
Pub Date : 2022-03-31 DOI: 10.30544/764
H. K. Vuddagiri, Sivasankara Raju Rallabandi, S. Vadapalli, T. Pandi
This work emphasizes the mechanical and tribological performance of Al-Si/Al2O3/MoS2 hybrid matrix composites. The composites are reinforced by varying weight percentages of Al2O3 (8%, 12%, and 16%) and MoS2 (0%, 2%, and 4%), and were prepared by stir casting. As the weight percentage of Al2O3 in a composite grows, so does its hardness and tensile strength. The addition of 2% wt. MoS2 enhances the specific strength and tribological properties, according to the research. However, when compared to other composites studied, the Al/16% Al2O3 composite had improved mechanical properties. MoS2 also aids the hybrid composite in achieving higher tribological characteristics while marginally lowering the specific strength. Taguchi orthogonal array (L27) is used to design tribological performances with process parameters viz. applied load, sliding speed and weight % of Al2O3 as well the percentage of MoS2 whereas wear rate (mm3/m), wear (µm) and coefficient of friction were considered as the responses. A hybrid Grey–Fuzzy Reasoning Approach (GFRA) is used to optimize a multi-response for avoiding vagueness in decision making. The statistical analysis revealed that Al/2%MoS2/16%Al2O3 composite has exhibited better wear resistance than other composites. The confirmation test is also conducted to validate the optimal condition obtained by ANOVA. 
本文着重研究了Al-Si/Al2O3/MoS2杂化基复合材料的力学性能和摩擦学性能。复合材料由不同重量百分比的Al2O3(8%, 12%和16%)和MoS2(0%, 2%和4%)增强,并通过搅拌铸造制备。随着复合材料中Al2O3含量的增加,复合材料的硬度和抗拉强度也随之增加。研究表明,添加2%重量的MoS2可以提高比强度和摩擦学性能。然而,与其他复合材料相比,Al/16% Al2O3复合材料具有更好的力学性能。二硫化钼还有助于杂化复合材料获得更高的摩擦学特性,同时略微降低比强度。使用田口正交阵列(L27)来设计摩擦性能,工艺参数包括施加载荷、滑动速度和Al2O3的重量%以及MoS2的百分比,而磨损率(mm3/m)、磨损(µm)和摩擦系数被视为响应。采用灰色-模糊混合推理方法(GFRA)对多响应进行优化,避免决策中的模糊性。统计分析表明,Al/2%MoS2/16%Al2O3复合材料的耐磨性优于其他复合材料。并对方差分析得到的最优条件进行了验证检验。
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引用次数: 1
Eco-friendly Elderberry based sorbent for removing Pb2+ ions from aqueous solutions 环保接骨木为基础的吸附剂,从水溶液中去除Pb2+离子
Pub Date : 2022-03-30 DOI: 10.30544/710
J. Bošnjaković, Mladen Bugarčić, Natalija Čutović, Aleksandar Jovanović, S. Manasijevic, A. Marinković, Z. Veličković
Elderberry (Sambucus nigra) pith was modified with polyethyleneimine (PEI) in order to improve the adsorption properties. Characterization of both dried Sambucus nigra pith (DSNP) and amino modification of elderberry pith with branched PEI (PEI/DSNP) was performed by: Fourier-transform infrared spectroscopy (FTIR), optical microscopy, and porosity determination. The amine and ester number, as well as acid value, were determined on DSNP and PEI/DSNP samples using standard volumetric methods. The samples were used as adsorbents for Pb2+ ions from an aqueous solution in a batch system. The obtained results were fitted using suitable equilibrium isotherm and kinetic models. The maximum adsorption capacity for Pb2+ ions on DSNP and aminаted sample, obtained using Langmuir adsorption isotherm at 298 K, are 18.9 and 47.8 mg g-1, respectively. Based on the kinetic studies, the adsorption process follows the pseudo second-order model. Thermodynamic parameters showed that the adsorption process is endothermic and spontaneous. In general, the overall adsorption process was improved by modifying starting material with branched PEI modifier by introducing large numbers of amino functionalities having high affinity to cations.
用聚乙烯亚胺(PEI)对接骨木髓进行改性,以提高其吸附性能。采用傅里叶变换红外光谱(FTIR)、光学显微镜和孔隙率测定等方法对干燥黑木髓(DSNP)和枝状PEI对接骨木髓进行氨基修饰(PEI/DSNP)进行表征。采用标准容积法测定DSNP和PEI/DSNP样品的胺和酯数以及酸值。这些样品被用作批处理系统中Pb2+水溶液的吸附剂。用合适的平衡等温线和动力学模型对所得结果进行了拟合。在298 K的Langmuir吸附等温线下,DSNP和氨酰化样品对Pb2+离子的最大吸附量分别为18.9和47.8 mg g-1。动力学研究表明,吸附过程符合准二阶模型。热力学参数表明,吸附过程是吸热自发的。总的来说,通过引入大量对阳离子具有高亲和力的氨基官能团,用支链PEI改性剂修饰起始材料,改善了整体吸附过程。
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引用次数: 1
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Metallurgical and Materials Engineering
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