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The effect of microwave energy on sintering of an austenitic stainless steel reinforced with boron carbide 微波能量对碳化硼增强奥氏体不锈钢烧结的影响
Pub Date : 2022-09-30 DOI: 10.30544/766
Ederson Bitencourt das Neves, Edilson Nunes Pollnow, Alice Goní§alves Osorio
Microwave heating has emerged as an alternative to traditional sintering methods because it consumes less energy and requires shorter processing times. The use of microwave energy in the processing of austenitic stainless steel AISI 316L reinforced with dispersed boron carbide particles was investigated in this study. Different processing parameters were used to investigate the effect of sintering time and temperature, as well as the weight percentage of the ceramic added to the steel matrix, on the final material properties. The compressibility curve, elastic relaxation, and geometric density of green compacts were used to investigate their physical properties. The Archimedes method was used to determine density, and the statistical treatment of analysis of variance was used to determine porosity. Images obtained using optical microscopy and scanning electron microscopy revealed the formation of a second phase in different volumes. The results showed that 1100 °C and a 15-minute plateau were sufficient to sinter the material. AISI 316L samples containing 3 wt.% boron carbide demonstrated greater volumetric formation of secondary phases, resulting in a significant increase in the hardness of the austenitic composite developed.
微波加热已经成为传统烧结方法的替代品,因为它消耗更少的能量,需要更短的处理时间。研究了微波能在分散碳化硼颗粒增强奥氏体不锈钢AISI 316L中的应用。采用不同的工艺参数考察了烧结时间、烧结温度以及陶瓷加入钢基体的质量百分比对最终材料性能的影响。利用压缩率曲线、弹性松弛和几何密度对绿色压实材料的物理性质进行了研究。密度采用阿基米德法测定,孔隙度采用方差分析的统计处理。使用光学显微镜和扫描电子显微镜获得的图像显示了第二相在不同体积中的形成。结果表明,1100℃和15分钟的平台足以使材料烧结。含有3wt .%碳化硼的AISI 316L样品显示出更大体积的二次相形成,导致奥氏体复合材料的硬度显著提高。
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引用次数: 0
Optimization and analysis of dry sliding wear behaviour of N-B4C/MOS2 unreinforced AA2219 nano hybrid composites using response surface methodology 基于响应面法的N-B4C/MOS2非增强AA2219纳米杂化复合材料干滑动磨损性能优化与分析
Pub Date : 2022-09-30 DOI: 10.30544/840
Riddhisha Chitwadgi, B. Siddesh, B. Shankar, R. Suresh, N. G. Siddeshkumar
The effect of heat treatment on nano-size B4C particle reinforced hybrid composites is discussed in this paper. For this, hybrid reinforced AA2219 composites with 2% by weight nano B4C and 2% by weight MoS2 particulates were fabricated using a two-stage stir casting process, and the specimens were heat treated to assess their influence on wear behavior. Experiments were carried out to study the wear behavior by varying important factors such as aging temperature, load, and sliding distance. Response Surface Methodology (RSM) designed by Box-Behnken was used to identify the critical variables influencing wear rate and optimize wear behavior. To comprehend the wear mechanisms involved, an analysis of the worn surface was presented. Based on the analysis, a regression equation with a predictability of 97.2% was developed for the response to obtain the optimum wear rate. The following order effectively captures the relative importance of the various factors determining the alloy's wear resistance: sliding distance, load, and aging temperature. When compared to load and sliding distance, heat treatments via artificial aging in the temperature range of 200-240 °C have no significant effect on the wear resistance of hybrid AA2219 composites reinforced with n-B4C and MoS2 particulates. However, when a temperature range of 200-240 °C is considered, composites exhibit better wear resistance at the aging temperature of 240 °C with ice quenching.
讨论了热处理对纳米级B4C颗粒增强混杂复合材料的影响。为此,采用两段搅拌铸造工艺制备了含有2%重量比纳米B4C和2%重量比MoS2颗粒的杂化增强AA2219复合材料,并对试样进行了热处理,以评估其对磨损行为的影响。通过改变老化温度、载荷和滑动距离等重要因素,对其磨损行为进行了试验研究。采用Box-Behnken设计的响应面法(RSM)识别影响磨损率的关键变量,优化磨损行为。为了理解所涉及的磨损机理,对磨损表面进行了分析。在此基础上,建立了可预测性为97.2%的响应回归方程,以获得最佳磨损率。以下顺序有效地反映了决定合金耐磨性的各种因素的相对重要性:滑动距离、载荷和时效温度。与载荷和滑动距离相比,200 ~ 240℃的人工时效热处理对n-B4C和MoS2颗粒增强AA2219复合材料的耐磨性无显著影响。在200 ~ 240℃温度范围内,冰淬时效温度为240℃时,复合材料的耐磨性较好。
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引用次数: 0
Failure analysis of fractured dental implants 牙种植体断裂失效分析
Pub Date : 2022-09-30 DOI: 10.30544/827
R. Bansal, Amit R Sharma, Vakil Singh Singh
The success and predictability of titanium implants over long periods of time are well established, and there has been a tremendous increase in implant popularity among patients and clinicians over the last four decades. However, complications can occur, resulting in the loss of both the implant and the prosthesis. Dental implant fracture is uncommon; however, implants or abutment screws can fracture and cause significant problems for both the clinician and the patient. Improper design, overload, fatigue, and corrosion are all potential causes of implant fracture. Six retrieved fractured dental implants of varying diameter and thread design were collected on a regular basis to characterize their fracture behavior by SEM and assess the fracture mechanism. The majority of the implants were fractured as a result of fatigue crack initiation and propagation from the thread roots.
在很长一段时间内,钛种植体的成功和可预测性已经得到了很好的证实,在过去的四十年里,患者和临床医生对种植体的普及程度有了极大的提高。然而,并发症可能会发生,导致种植体和假体的丢失。种植体骨折不常见;然而,种植体或基台螺钉可能会骨折,给临床医生和患者带来严重的问题。设计不当、超载、疲劳和腐蚀都是导致植入物断裂的潜在原因。定期收集6个不同直径和螺纹设计的牙种植体,通过扫描电镜对其断裂行为进行表征,并对断裂机制进行评估。大多数植入物是由于螺纹根部的疲劳裂纹萌生和扩展而断裂的。
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引用次数: 0
Deformation behavior and processing map of ATI 425 with initial lamellar microstructure ATI 425初始层状组织变形行为及加工图
Pub Date : 2022-09-30 DOI: 10.30544/832
R. Mahdavi, E. Emadoddin, S. M. Abbasi
The effect of hot compression temperatures and strain rates on deformation behavior and resultant microstructure of ATI 425 alloy with initial lamellar microstructure was investigated in this study. The temperature and strain rate of the hot compression test were chosen to be in the 700-1100 °C and 0.001-1 s-1 ranges, respectively. The stress-strain curve and microstructure evaluation show that the alloy's flow softening is associated with globularization and dynamic recrystallization mechanisms. The constitutive equation calculates the activation energy for the α/β and β regions to be 348 kJ/mol and 201 kJ/mol, respectively. Dynamic recovery and partial recrystallization are the dominant structure modification mechanisms in the beta single-phase region. Bending and fragmentation of alpha plates is the dominant mechanism of microstructure promotion in the α/β region at low temperatures and low strain rates, less than 0.1s-1. Local shear and alpha plate break-up are the main factors in structural modification at high strain rates, greater than 0.1s-1. The extracted process map at 0.5 strain revealed three zones: instability, safe zone, and peak zone, with power dissipation efficiencies of 0 -0.25%, 30-40%, and above 40%.
研究了热压缩温度和应变速率对ATI 425合金初始片层组织和变形行为的影响。热压缩试验温度选择在700 ~ 1100℃,应变速率选择在0.001 ~ 1 s-1。应力应变曲线和显微组织评价表明,合金的流变软化与球化和动态再结晶机制有关。通过本构方程计算得到α/β区和β区的活化能分别为348 kJ/mol和201 kJ/mol。在β单相区,动态恢复和部分再结晶是主要的结构改性机制。在低于0.1s-1的低温和低应变速率下,α板的弯曲和破碎是α/β区微观组织促进的主要机制。在大于0.1s-1的高应变速率下,局部剪切和α板破碎是导致结构变形的主要因素。在0.5应变下提取的过程图显示出三个区域:不稳定区、安全区和峰值区,功耗效率分别为0 -0.25%、30-40%和40%以上。
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引用次数: 0
Thermal transport properties and microstructure of the solid Bi-Cu alloys 固体Bi-Cu合金的热输运性能和显微组织
Pub Date : 2022-09-30 DOI: 10.30544/841
D. Manasijević, Ljubiša Balanović, I. Marković, V. Ćosović, M. Gorgievski, Uroš Stamenković, Kristina Božinović
Thermal transport properties of solid Bi-Cu alloys have been investigated over a wide composition range and temperature range ranging from 25 to 250 °C. The flash method was used to determine thermal diffusivity. Thermal diffusivity was discovered to decrease continuously with increasing temperature and bismuth content. The indirect Archimedean method was used to determine the density of the Bi-Cu alloys at 25 °C. The obtained results show that the density of the studied alloys decreases slightly as the copper content increases. Thermal conductivity of the alloys was calculated using measured diffusivity, density, and a calculated specific heat capacity. The thermal conductivity of the studied Bi-Cu alloys decreases with increasing temperature and bismuth content, similar to thermal diffusivity. SEM with energy dispersive X-ray spectrometry (EDS) and differential scanning calorimetry (DSC) were used to examine the microstructure and melting behavior of Bi-Cu alloys, respectively. The eutectic temperature was measured to be 269.9±0.1 °C, and the measured phase transition temperatures and heat effects were compared to thermodynamic calculations using the CALPHAD method.
研究了固体Bi-Cu合金在25 ~ 250℃范围内的热输运特性。采用闪蒸法测定热扩散系数。热扩散系数随温度和铋含量的升高而不断降低。采用间接阿基米德法测定了Bi-Cu合金在25℃时的密度。结果表明,随着铜含量的增加,合金的密度略有下降。合金的导热系数是用测量的扩散系数、密度和计算的比热容来计算的。所研究的Bi-Cu合金的导热系数随温度和铋含量的增加而降低,与热扩散系数相似。采用能量色散x射线能谱仪(EDS)和差示扫描量热仪(DSC)分别对Bi-Cu合金的微观组织和熔化行为进行了研究。共晶温度测量值为269.9±0.1°C,采用calphhad方法将测量到的相变温度和热效应与热力学计算结果进行了比较。
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引用次数: 0
Effect of thermal aging above the glass transition temperature on the mechanical properties of rigid PVC tube 高于玻璃化温度的热老化对硬质PVC管力学性能的影响
Pub Date : 2022-09-30 DOI: 10.30544/815
Zineb Hadj amar, S. Chabira, M. Sebaa
Thermal aging of standard samples of rigid PVC (u-PVC) taken from plastic tubes near and above the glass transition temperature (Tg) was used to investigate the effect of elevated temperatures on the mechanical properties of rigid (u-PVC) tubes used in industrial areas. Three aging protocols were used, each lasting 90 days at 80 °C, 100 °C, and 120 °C. Crosslinking and chain scission reactions changed the tensile properties, either increasing them or decreasing them. For all three aging protocols, it was discovered that Young's modulus increased with aging time. Furthermore, the rate of increase of the modulus was observed to increase with aging temperature. The Yield stress showed the same pattern. Their increase in both cases is due to material stiffening caused by a crosslinking process. This last one was revealed by DSC, where Tg increased as a result of the chemical process. The decrease in elongation at break, which occurred progressively in all aging protocols and more precisely at temperatures above Tg, on the other hand, demonstrated the relationship between chain scissions and temperature. The material becomes more brittle as the temperature rises. Brittleness is caused by a high activity of chain scissions on the surface sample, which allows micro-cracks to form. When subjected to tensile forces, cracks propagate from the surface toward the sample's thickness. 
从塑料管中提取的硬质PVC (u-PVC)标准样品在玻璃化转变温度(Tg)附近和以上进行热老化,研究了高温对工业用硬质PVC (u-PVC)管力学性能的影响。采用三种老化方案,分别在80°C、100°C和120°C下持续90天。交联和断链反应改变了材料的拉伸性能,或提高或降低了材料的拉伸性能。对于所有三种时效方案,发现杨氏模量随着时效时间的增加而增加。此外,随着时效温度的升高,模量的增加速率也随之增加。屈服应力表现出相同的规律。在这两种情况下,它们的增加是由于交联过程引起的材料硬化。最后一个是通过DSC发现的,其中Tg由于化学过程而增加。断裂伸长率的下降,在所有时效过程中逐渐发生,在温度高于Tg时更为精确,另一方面,证明了链断裂与温度之间的关系。随着温度的升高,这种材料变得更脆。脆性是由表面样品上的高活性链断裂引起的,这允许微裂纹形成。当受到拉伸力时,裂纹从表面向试样的厚度方向扩展。
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引用次数: 0
Synthesis and characterization of biocomposites based polypropylene/thermoplastic starch- reinforced with natural STIPA TENACISSIMA fibers and PP-g-MA 天然STIPA TENACISSIMA纤维和PP-g-MA增强聚丙烯/热塑性淀粉生物复合材料的合成与表征
Pub Date : 2022-09-30 DOI: 10.30544/858
Amel Samia Chabira, C. Bouremel, A. Sakri, A. Boutarfaia
The current work aims to develop environmentally friendly plastic materials by preparing a composite polypropylene/thermoplastic starch (PP/TPS) using a melt-compounding process. In order to improve the compatibility of the two naturally incompatible polymers, natural Stipa tenacissima fibers treated on their surfaces and polypropylene (PP) pellets grafted with Maleic Anhydride (MA) were added to the mixture (PP and TPS). The mixture was then prepared using the melt-mixing method in various concentrations. X-ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetric analysis (TGA)/Differential thermal analysis (DTA), and mechanical tensile tests were then used to characterize the various formulations. SEM images revealed that the addition of (PP-g-MA) and natural fibers resulted in good starch plasticization and higher thermoplastic starch dispersion in the polypropylene matrix. It was also discovered that increasing the TPS concentration over the PP concentration tends to reduce the mechanical tensile properties. However, the composite with 15% TPS had the best mechanical properties. The thermogravimetric analysis (TGA) results revealed that the organic filler used acted as a reinforcing agent, increasing the thermal stability of the polypropylene/thermoplastic starch (PP/TPS) compound.
目前的工作旨在利用熔融复合工艺制备聚丙烯/热塑性淀粉复合材料(PP/TPS),以开发环保塑料材料。为了改善两种天然不相容聚合物的相容性,将表面处理过的天然刺茅纤维和接枝马来酸酐(MA)的聚丙烯(PP)球团添加到PP和TPS混合物中。然后用熔体混合法制备不同浓度的混合物。然后用x射线衍射(XRD)、扫描电镜(SEM)、热重分析(TGA)/差热分析(DTA)和机械拉伸试验对各种配方进行表征。SEM图像显示,(PP-g-MA)和天然纤维的加入使淀粉在聚丙烯基体中有良好的增塑性和较高的热塑性淀粉分散性。TPS浓度大于PP浓度会降低材料的力学拉伸性能。而TPS含量为15%的复合材料力学性能最好。热重分析(TGA)结果表明,有机填料作为补强剂,提高了聚丙烯/热塑性淀粉(PP/TPS)复合材料的热稳定性。
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引用次数: 0
Comparative study on electrochemical corrosion behavior of boronized X52 steel in 1 M HCl and H2SO4 solutions 硼化X52钢在1m HCl和H2SO4溶液中电化学腐蚀行为的比较研究
Pub Date : 2022-09-30 DOI: 10.30544/829
Gougue Sliman, Zidelmel Sami, Rouibeh Abdelkader, Hossine Tassi
This paper investigates the effect of boronizing treatment on the corrosion resistance of API X52 steel. Borides were grown on API X52 steel in a powder mixture containing 5% B4C as a boron source, 5% NaBF4 as an activator, and 90% SiC as diluents for 4 hours at 950 °C. X-ray diffraction (XRD) analysis revealed that the sample's boride layer contains only Fe2B phases. The corrosion behavior of borided and unborided specimens was investigated using the Tafel extrapolation method in 1M HCl and H2SO4 solutions. The results show that borided specimens have better corrosion resistance than unboronized specimens. The formation of layers of protective iron borides reduces the corrodability of the steel in the borided specimens. Boronizing increased the corrosion resistances of X52 steel in HCl and H2SO4 by 23 and 77-fold, respectively.
研究了渗硼处理对API X52钢耐蚀性的影响。以5% B4C为硼源,5% NaBF4为活化剂,90% SiC为稀释剂的粉末混合物在API X52钢上生长4小时,温度为950℃。x射线衍射(XRD)分析表明,样品的硼化物层仅含有Fe2B相。采用Tafel外推法研究了渗硼和未渗硼试样在1M HCl和H2SO4溶液中的腐蚀行为。结果表明,渗硼试样比未渗硼试样具有更好的耐蚀性。保护性硼化铁层的形成降低了渗硼试样中钢的耐蚀性。渗硼使X52钢在HCl和H2SO4中的耐蚀性分别提高了23倍和77倍。
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引用次数: 1
An investigation on dry sliding wear behavior of aluminum based metal matrix composites using grey relational analysis coupled with principle component analysis 采用灰色关联分析和主成分分析相结合的方法研究了铝基金属基复合材料的干滑动磨损行为
Pub Date : 2022-09-30 DOI: 10.30544/874
M. P
 The current study reports on wear properties of aluminum 6061-T6 reinforced with titanium carbide and graphite hybrid metal matrix composite using principal component analysis based grey relational analysis. Experiments were carried out using Taguchi's L9 orthogonal array. The dry sliding wear properties of composite samples are evaluated using a Pin-on-Disc apparatus. The effects of wear parameter input variables such as load, sliding speed, and sliding distance on different output responses, namely wear rate, friction force, and coefficient of friction, were investigated in this work. Using grey relational analysis in conjunction with principal component analysis, three output responses from each experiment were normalized into a weighted grey relational grade. According to the analysis of variance, the most influential parameter is sliding velocity (45.51%), followed by load (26.75%) and sliding distance (2.94%), all of which contribute to the quality characteristics. Additional experiments have confirmed optimal results. Finally, a scanning electron microscopic analysis was performed to investigate the wear mechanism.
采用基于灰色关联分析的主成分分析方法对碳化钛和石墨复合金属基复合材料6061-T6铝的磨损性能进行了研究。实验采用田口L9正交阵列。采用针盘式装置对复合材料的干滑动磨损性能进行了评价。研究了载荷、滑动速度和滑动距离等磨损参数输入变量对不同输出响应(即磨损率、摩擦力和摩擦系数)的影响。使用灰色关联分析与主成分分析相结合,每个实验的三个输出响应归一化为加权灰色关联等级。方差分析表明,对质量特性影响最大的参数是滑动速度(45.51%),其次是载荷(26.75%)和滑动距离(2.94%),这些参数都对质量特性有影响。进一步的实验证实了最佳结果。最后,对磨损机理进行了扫描电镜分析。
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引用次数: 0
Investigation on corrosion and wear properties of Al-7075/TiC composites fabricated by stir casting route 搅拌铸造Al-7075/TiC复合材料的腐蚀磨损性能研究
Pub Date : 2022-08-28 DOI: 10.30544/816
Manoj Velishala, Mahesh Pandiripalli, Vanitha Chilamban
Metal matrix composites (MMCs) play a crucial role in the aerospace, automotive and mineral processing industries. The properties of aluminum matrix composites (AMC) that are renowned for their high strength, good stiffness and excellent thermal conductivity can be enhanced by incorporating various reinforcements. In this investigation, Al7075 alloy with TiC (3, 6, and 9 wt.%) reinforcements was processed via stir casting. Optical microscope (OM) and scanning electron microscope (SEM) were utilized to study the microstructural changes. The chemical composition and phases were analyzed using energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) respectively. Evaluations were conducted on properties such as hardness, tensile strength, corrosion and wear behavior. On increasing the wt.% of TiC from 3 to 9 wt.%, it was observed that the hardness increased by 11%, the tensile strength increased by 200%, and the wear rate decreased by 50%. The composite containing 9 wt.% TiC had the lowest corrosion resistance.
金属基复合材料(MMCs)在航空航天、汽车和矿物加工行业中发挥着至关重要的作用。铝基复合材料(AMC)以其高强度,良好的刚度和优异的导热性而闻名,可以通过加入各种增强剂来增强其性能。在本研究中,采用搅拌铸造工艺对Al7075合金进行了TiC (3,6,9 wt.%)增强。利用光学显微镜(OM)和扫描电镜(SEM)研究了显微组织的变化。分别用能谱仪(EDS)和x射线衍射仪(XRD)对其化学成分和物相进行了分析。对材料的硬度、抗拉强度、腐蚀和磨损性能进行了评价。当TiC的wt %由3%提高到9%时,硬度提高11%,抗拉强度提高200%,磨损率降低50%。含9 wt.% TiC的复合材料的耐蚀性最低。
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引用次数: 0
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Metallurgical and Materials Engineering
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