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Optimizing the Spectral Properties of the Chemical Sensor to Detect Concentrations of Gas Mixtures 优化化学传感器检测混合气体浓度的光谱特性
Pub Date : 2023-03-31 DOI: 10.56801/mme987
None Muthana Alboedam, None A. A. Al-Rubaiee
Monitoring aromatic hydrocarbons is environmentally important because these chemical pollutants are ubiquitous. While waiting for powerful sensors capable of detecting hydrocarbons at extremely low levels, the current study demonstrates how each of the pure gas mixtures can be quickly and accurately identified. A noise removal unit was created for the chemical sensor data and then processed on the basis of the proposed algorithms in order to achieve matching and calibration. This method can be extended to other important aromatic hydrocarbon pollutants.
监测芳烃对环境很重要,因为这些化学污染物无处不在。在等待能够检测极低水平碳氢化合物的强大传感器的同时,目前的研究展示了如何快速准确地识别每种纯气体混合物。对化学传感器数据建立去噪单元,并根据所提出的算法进行处理,实现匹配和标定。该方法可推广到其他重要的芳烃污染物。
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引用次数: 0
Numerical and experimental investigations of mechanical properties of AW 6005-T6 Aluminium alloy butt weld joint using GMAW process 采用GMAW工艺对aw6005 - t6铝合金对接焊接接头力学性能进行了数值和试验研究
Pub Date : 2023-03-31 DOI: 10.56801/mme907
Benoit Ndiwe, Paul KAh, Francois Miterand Njock Bayock, Daniel Agili Uchechukwu, Harrison Onyeji
This study aimed to investigate the effect of the welding heat input on the heat affected zone (HAZ) of AW 6005-T6 aluminium alloy for a butt-welded joint using gas metal arc welding. The determination of the thermal cycles, metallography, and the resulting mechanical properties in the zone makes its possible. The study involved using a welding experiment, numerical simulation, physical simulation, and mechanical tests. The welding was carried out using the pulsed gas metal arc welding (GMAW) transfer and type J thermocouples were used to develop the thermal cycles in the HAZ. Simufact® Welding was utilized for the numerical simulation. Optical microscope was used to evaluate the microstructures and Vickers microhardness test was done along the weld cross-section. The HAZ was located on the weld cross-section with a mean hardness of 63.7 HV0.1, which is considerably lower when compared with the base metal (BM) which has a hardness of 100 HV0.1. This indicates thermal softening occurred due to the heat input to the material. There is a match in the hardness values of the Gleeble samples and the locations on the weld cross section suggested by the model showing validity of the simulation. It is important to note the fact that there is an influence of heat input into aluminum AW 6005-T6 weld joints and its mechanical properties in the design of welding process parameters for automotive parts. The welding parameters can be optimized to decrease the heat input into the weld, as this can directly affects the mechanical properties in the HAZ.
研究了焊接热输入对气体保护金属电弧焊对接接头热影响区(HAZ)的影响。热循环、金相和由此产生的力学性能的测定使其成为可能。该研究包括焊接实验、数值模拟、物理模拟和力学测试。采用脉冲气体保护金属电弧焊(GMAW)进行焊接,并采用J型热电偶在热影响区内进行热循环。采用Simufact®Welding进行数值模拟。用光学显微镜观察焊缝组织,沿焊缝截面进行维氏显微硬度测试。热影响区位于焊缝截面上,平均硬度为63.7 HV0.1,与硬度为100 HV0.1的母材(BM)相比,热影响区明显降低。这表明由于材料的热输入而发生热软化。Gleeble试样的硬度值与模型给出的焊缝截面上的位置吻合,表明了模拟的有效性。需要注意的是,在汽车零部件焊接工艺参数的设计中,存在着对aw6005 - t6铝合金焊接接头的热输入量及其力学性能的影响。焊接参数可以优化以减少焊缝的热量输入,因为这可以直接影响HAZ内的机械性能。
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引用次数: 1
Utilizing Homer Power Optimization Software for A Techno-Economic Feasibility, Study of a Sustainable Grid-Connected Design for Urban Electricity in, Khartoum 利用荷马电力优化软件实现喀土穆城市电力可持续并网设计的技术经济可行性研究
Pub Date : 2023-03-31 DOI: 10.56801/mme988
None Zeinab A. Elhassan
HOMER (Hybrid Optimization of Multiple Electric Renewable) streamlines the design of distributed generation (DG) systems for a variety of grid-connected and off-grid applications. In Sudan, it is difficult to acquire an effective photovoltaic array for residential use due to a lack of energy consumption in power generation and access to technological, social, and environmental constraints. A model of a low-energy, solar-powered house that is suitable for Sudanese social and economic norms requires a high-quality architectural design. Method Using the HOMER software, the charge advantage analysis of a hybrid system was studied and assessed using the value for each kilowatt of grid-connected systems or utility grid. The simulation results have been presented as the most efficient and cost-effective method for achieving various home counts. At the current price, the hybrid system has a refund term of about fifty-four years. If turbine prices in Khartoum decline, the overall cost of energy will be reduced.
荷马(多种可再生电力的混合优化)简化了分布式发电(DG)系统的设计,适用于各种并网和离网应用。在苏丹,由于发电方面缺乏能源消耗和技术、社会和环境方面的限制,很难获得供住宅使用的有效光伏阵列。适合苏丹社会和经济规范的低能耗、太阳能房屋模型需要高质量的建筑设计。方法采用HOMER软件,以并网系统或公用电网的每千瓦电量为指标,对混合系统的充电优势进行研究和评估。仿真结果表明,这是实现各种家庭计数的最有效和最经济的方法。按照目前的价格,混合动力系统的退款期限约为54年。如果喀土穆的涡轮机价格下降,能源的总成本将会降低。
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引用次数: 2
Effect of feeding flow rate on characteristics of CuInSe2 films prepared by flash evaporation 进料流量对闪蒸制备CuInSe2薄膜特性的影响
Pub Date : 2022-12-31 DOI: 10.56801/mme867
C. Ali, Abdelwahab Hamdi, Hikmat S. Hilal
Copper indium selenide CuInSe2 (CISe) is one of the most promising absorber materials in high efficiency heterojunction thin-film solar cells due to its high conversion efficiency and known high stability. This paper describes a simple method for preparing CuInSe2 films from pre-prepared CuInSe2 ingot powder using a flash evaporation method. The primary goal of this work is to investigate the effect of feeding flow rate on CuInSe2 film characteristics. The powder feeding flow rate into the evaporator has been adjusted to control the film growth rate. Structure, composition, morphology, electrical and optical properties have all been studied for films deposited at different feeding flow rates. The results show that varying the feeding flow rate affects film characteristics, and that lower feeding rates yield films with better characteristics, which should be considered in future semiconductor film processing.
硒化铜铟(CISe)由于其高转换效率和高稳定性而成为高效率异质结薄膜太阳能电池中最有前途的吸收材料之一。本文介绍了一种用预先制备好的铟硒锭粉,用闪蒸法制备铟硒薄膜的简单方法。本工作的主要目的是研究进料流量对CuInSe2薄膜特性的影响。调节了进入蒸发器的粉料流量,以控制膜的生长速度。研究了不同进料速率下薄膜的结构、组成、形貌、电学和光学性能。结果表明,进料流量的变化会影响薄膜的特性,进料流量越小,薄膜的特性越好,这是今后半导体薄膜加工中应考虑的问题。
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引用次数: 0
Development and investigation of the technological process of plasma carbothermal reduction of slag from secondary metallurgy of aluminum 铝二次冶金渣等离子体碳热还原工艺的开发与研究
Pub Date : 2022-12-31 DOI: 10.56801/mme842
G. Jandieri, D. Sakhvadze, I. Janelidze, O. Mikadze
Based on a critical analysis of the current state and prospects of development of the problem of pyrometallurgical recovery/extraction of aluminum from aluminum-bearing industrial waste, the need to replace traditional, electrocarbonothermic processes and melting process units with innovative, plasma carbothermal processes and furnace-reactors, with the possibility of reverse feeding and recovery of gasified during melting metal and metal oxide components is substantiated. On the basis of this analysis a new technological scheme of smelting with a new design of plasma-arc furnace-reactor, which provides a solution to the problem using a special hollow double-shell graphite cathode connected to the system of circulating supply of gases separated from the reaction zone, was developed and presented. The proposed technological scheme also differs in the use of such highly active liquid and gaseous reagents as carbon-containing reducing agents as calcium carbide (CaC2) and methane (CH4). The main features of chemism of reducing processes are described. It is shown that by replacing traditional coke with anodized calcium carbide and natural gas (methane) the recovery rate of aluminum oxide (Al 29-34%) and silica (SiO2) and hematite (Fe2O3) present with it increases to 80-99%. Specific power consumption is reduced by 35-40%, the 90-95% reduction in the loss of target elements, the 80% reduction in the emission of greenhouse carbon dioxide, which is replaced by a very valuable recyclable synthesis gas - CO-H2. By additionally feeding separate portions of quartzite and steel-rolling scale in the furnace-reactor, a complex alloy-ligature of Fe-Si-Al-Ca system is melted, with the ratio of components: 1:[1.3-2]:[1.3-1.2]:[0.9-1.25]. With the introduction into industrial practice of the plasma carbothermal process of aluminum reduction from secondary aluminum dumping slags accumulated in the world (4 million tons/year), it will be possible to return up to 1-1.5 million tons/year of aluminum to the production processing cycle.
在对含铝工业废料中铝的火法回收/提取问题的现状和发展前景进行批判性分析的基础上,论证了用创新的等离子体碳热工艺和炉-反应器取代传统的电碳热工艺和熔化工艺单元的必要性,并论证了在金属和金属氧化物组分熔化过程中进行反向加料和回收气化的可能性。在此基础上,提出了一种新的等离子弧炉反应器熔炼工艺方案,解决了用特殊的空心双壳石墨阴极与反应区分离气体循环供应系统相连接的问题。所提出的技术方案在使用高活性液体和气体试剂如碳化钙(CaC2)和甲烷(CH4)等含碳还原剂方面也有所不同。叙述了还原过程的化学性质的主要特点。结果表明,用氧化电石和天然气(甲烷)代替传统焦炭,氧化铝(Al)的回收率(29-34%)和与之伴生的二氧化硅(SiO2)、赤铁矿(Fe2O3)的回收率提高到80-99%。比功耗降低35-40%,目标元素损失减少90-95%,温室二氧化碳排放量减少80%,二氧化碳被一种非常有价值的可回收合成气- CO-H2所取代。通过在炉-反应器中分别加料石英岩和轧钢垢,熔炼出Fe-Si-Al-Ca复合合金结合体,组分比例为:1:[1.3-2]:[1.3-1.2]:[0.9-1.25]。随着世界上积累的二次铝倾倒渣(400万吨/年)等离子体碳热法还原铝进入工业实践,将有可能使高达100 - 150万吨/年的铝重新进入生产加工周期。
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引用次数: 0
Distribution of heavy metals from tailings ponds and landfills into underground and surface waters 重金属从尾矿池和垃圾填埋场进入地下和地表水的分布
Pub Date : 2022-12-31 DOI: 10.56801/mme859
Bojana Živković, Jelena Đokić
Heavy metals contaminate underground and surface waters from illegally constructed industrial and municipal landfills. Numerous papers on the subject contain undeniable evidence, and they have determined heavy metal migration into nature by measuring concentrations in underground and surface waters near tailings ponds and landfills. Heavy metal measured values exceed the WHO limit quota. The characteristics of heavy metals and their negative impact on the environment and people's health have prompted a large number of investigations into this global problem. This paper provides an overview of the literature on the subject, with the goal of emphasizing the anthropogenic influence of heavy metal pollution as a critical issue, particularly in developing countries.
非法建造的工业和市政垃圾填埋场污染了地下水和地表水。关于这个问题的许多论文都有不可否认的证据,他们通过测量尾矿库和垃圾填埋场附近的地下水和地表水的浓度来确定重金属向自然界的迁移。重金属测量值超过了世界卫生组织的限额。重金属的特性及其对环境和人类健康的负面影响促使人们对这一全球性问题进行了大量调查。本文概述了关于这一主题的文献,其目的是强调重金属污染的人为影响是一个关键问题,特别是在发展中国家。
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引用次数: 0
Mathematical and experimental examination of the effect of the stepped pin tool profile on the characterization of AA 6061-T6 underwater friction stir welding 阶梯式销钉刀型对AA 6061-T6水下搅拌摩擦焊接性能影响的数学与实验研究
Pub Date : 2022-12-31 DOI: 10.56801/mme869
K. Wakchaure, A. Thakur
This research paper presents the mathematical model to design a stepped pin profile tool and its durability index. A mathematical model is being developed by considering tools that should generate the same heat as conventional conical tools and stepped tools by varying the shoulder to pin diameter ratio (D/d). Aluminum alloy AA6061-T6 with a thickness of 6 mm fabricated using a butt-type weld configuration and newly developed conical stepped pin profile tools with water as a cooling medium. The result shows that a conical stepped tool shows better mechanical properties of the welded joints compared with a conventional conical tool. When compared to other stepped conical pin profile tools, one with a (D/d) of 3 has superior mechanical and microstructural properties and as the D/d ratio increases, the tool pin durability index falls.
本文提出了设计阶梯销形刀具的数学模型及其耐久性指标。通过改变肩销直径比(D/ D),考虑到刀具产生的热量应该与传统锥形刀具和阶梯式刀具相同,正在开发一个数学模型。采用对接焊形式和新开发的锥形阶梯销形刀具,以水为冷却介质,制备厚度为6mm的AA6061-T6铝合金。结果表明,与传统的锥形刀相比,锥形阶梯刀具有更好的焊接接头力学性能。与其他阶梯锥形销型刀具相比,D/ D值为3的刀具具有更好的机械性能和微观组织性能,且随着D/ D值的增加,刀具销耐久性指数下降。
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引用次数: 1
Investigation of microstructure, and mechanical properties of dissimilar high and ultra-high steel welded joints: application for extreme climate conditions 异种高、超高钢焊接接头的显微组织和力学性能研究:在极端气候条件下的应用
Pub Date : 2022-12-31 DOI: 10.56801/mme861
Dr. Francois Njock Bayock, P. Mejouyo, M. S. Bisong, P. Kah
The paper focuses on the technical challenges of producing high-quality welds in modern extreme climate conditions structures, as welds are typically the weakest part of welded structures. Welding is particularly difficult with high-strength and ultra-high-strength steels (HSS-UHSS), which are used in structures to reduce weight. The microstructural compositions and mechanical properties of dissimilar high-strength and ultra-high-strength steels were investigated in this study, which was performed with three different heat inputs (0.8, 1.2, and 1.8 kJ/mm). There was a 2.3Cr, 0.4Si, and 2.8Mn increase on the FGHAZ microstructure of the S960QC side, confirming the temperature increase in that zone. Microhardness results show softening (160 HV5) in the E500 side's fine grain heat-affected zone (FGHAZ). Bending test results show that when the maximum force applied was 4000N, the fracture angle was close to 149°, and that the fracture zone was oriented exclusively in the FGHAZ, which had the higher softening zone. Tensile results show the fracture zone, which was oriented in the E500 side's FGHAZ. It was suggested that a heat input of 1.2 kJ/mm be applied to the weld dissimilar joint of TMCP E500-S960QC, which will be beneficial for extreme climate conditions. 
本文重点介绍了在现代极端气候条件下生产高质量焊缝的技术挑战,因为焊缝通常是焊接结构中最薄弱的部分。焊接高强度和超高强度钢(HSS-UHSS)尤其困难,这些钢用于减轻结构重量。在三种不同的热输入(0.8、1.2和1.8 kJ/mm)条件下,研究了不同高强和超高强钢的显微组织组成和力学性能。S960QC侧的FGHAZ组织增加了2.3Cr, 0.4Si和2.8Mn,证实了该区域的温度升高。显微硬度结果表明,E500侧细晶热影响区(FGHAZ)出现软化(160 HV5)。弯曲试验结果表明,当最大施加力为4000N时,断裂角度接近149°,断口区完全定向在FGHAZ内,软化区较高。拉伸结果表明,断裂带主要在E500侧的FGHAZ方向。建议对TMCP E500-S960QC焊缝异种接头施加1.2 kJ/mm的热输入,有利于适应极端气候条件。
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引用次数: 0
Effect of alkali and silane treatment on water absorption and mechanical properties of sisal fiber reinforced polyester composites 碱和硅烷处理对剑麻纤维增强聚酯复合材料吸水性和力学性能的影响
Pub Date : 2022-12-31 DOI: 10.56801/mme864
R. Sahai, D. Biswas, Manishkumar D. Yadav, A. Samui, S. Kamble
The present work deals with the effect of water absorption on the mechanical properties of untreated, 10% alkali-treated, and 10% alkali plus 1% silane treated sisal fibers (5%, 10%, and 15%) reinforced polyester composites. Hand lay-up was used to create the composite. The samples were prepared in accordance with ASTM standards, and tests for tensile strength, flexural strength, impact strength, and water absorption were performed. An increase in the tensile, flexural and impact strength was observed with an increase in fibre loading for untreated, alkali-treated and alkali plus silane treated sisal fibre reinforced polyester composites without water absorption, the increase being maximum for 10% alkali plus 1% silane treated fibre composite. Water absorption reduces tensile strength while increasing flexural and impact strength in untreated sisal fiber reinforced composites. There is an increase in tensile, flexural, and impact strength with higher fiber loading for 10% alkali-treated and 10% alkali-treated plus 1% silane treated sisal fiber reinforced polyester composites with and without water absorption. The tensile, flexural, and impact strength of alkali plus silane treated fiber is maximum at any given fiber loading, indicating that the alkali plus silane treatment is effective in improving the fiber matrix interface. Water absorption increases with fiber loading in untreated, 10% alkali-treated, and 10% alkali plus 1% silane treated sisal fiber reinforced polyester composites, with the rate being lowest in alkali plus silane treated fiber reinforced composites.
本文研究了吸水率对未处理、10%碱处理和10%碱加1%硅烷处理剑麻纤维(5%、10%和15%)增强聚酯复合材料力学性能的影响。手工上铺是用来创建复合材料。样品按照ASTM标准制备,并进行拉伸强度、弯曲强度、冲击强度和吸水率测试。未经处理、碱处理和碱加硅烷处理的剑麻纤维增强聚酯复合材料的拉伸、弯曲和冲击强度随着纤维负荷的增加而增加,其中碱加1%硅烷处理的剑麻纤维增强聚酯复合材料的增幅最大。在未经处理的剑麻纤维增强复合材料中,吸水率降低拉伸强度,同时增加弯曲和冲击强度。10%碱处理和10%碱处理加1%硅烷处理的剑麻纤维增强聚酯复合材料的拉伸、弯曲和冲击强度随着纤维负荷的增加而增加,无论吸水与否。碱加硅烷处理后的纤维在任意载荷下拉伸、弯曲和冲击强度最大,表明碱加硅烷处理能有效改善纤维基体界面。未处理、10%碱处理和10%碱加1%硅烷处理的剑麻纤维增强聚酯复合材料吸水率随纤维负荷增加而增加,碱加硅烷处理的剑麻纤维增强聚酯复合材料吸水率最低。
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引用次数: 0
Contribution to the Serbian coal ranking and fly ash characterization using Pb isotopic ratio 铅同位素比对塞尔维亚煤分级和飞灰表征的贡献
Pub Date : 2022-12-31 DOI: 10.56801/mme931
Maja B. Đolić, M. Ćujić, Tijana Stanišić, Dragana Čičkarić, M. Ristić, Aleksandra Perić Grujić
The Republic of Serbia generates the majority of its electricity at the thermal power plants (TE) Nikola Tesla, Kolubara, and Kostolac. Coal is extracted from the Kolubara basin, which produces approximately 70% of lignite (an average of 30 million tons per year), and the Kostolac basin, which produces 30% of lignite. Ash, fly ash, and slag are examples of coal combustion residues. Because of the high content of potentially hazardous elements such as As, Pb, Cd, and Cr, environmental pollution with ash and fly ash has been extensively researched. Stable isotopes of lead can be used to trace lead sources. It is possible to monitor the presence, transformation pathways, and environmental impact of Pb by determining its isotopic composition in coal and fly ash. For the first time, the isotopic composition of selected coal samples from the Kolubara and Kostolac mines, as well as fly ash from the Kolubara (A and B), Kostolac (A and B), and Nikola Tesla (TENT A3, A2, B2) thermal power plants, was investigated in this study. The obtained data for 206Pb/207Pb in coal serve as the foundation for ranking domestic coals, whereas the isotopic ratios 206Pb/207Pb and 208Pb/207Pb  in fly ash can be used to monitor and control lead pollution from investigated sources.
塞尔维亚共和国的大部分电力来自尼古拉·特斯拉、科卢巴拉和科斯托拉茨的热电厂。煤炭是从Kolubara盆地和Kostolac盆地提取的,前者生产约70%的褐煤(平均每年3000万吨),后者生产30%的褐煤。煤灰、飞灰和炉渣是煤燃烧残留物的例子。由于粉煤灰中as、Pb、Cd、Cr等潜在有害元素的含量较高,粉煤灰和粉煤灰对环境的污染问题得到了广泛的研究。铅的稳定同位素可以用来追踪铅的来源。通过测定煤和粉煤灰中铅的同位素组成,可以监测铅的存在、转化途径和环境影响。本研究首次对Kolubara和Kostolac煤矿的煤样以及Kolubara (A和B)、Kostolac (A和B)和Nikola Tesla (TENT A3、A2、B2)火电厂的粉煤灰进行了同位素组成研究。获得的煤中206Pb/207Pb数据可作为国内煤的分级依据,而粉煤灰中206Pb/207Pb和208Pb/207Pb同位素比值可用于监测和控制所调查来源的铅污染。
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引用次数: 0
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Metallurgical and Materials Engineering
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