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Effect of pyrite concentration on the quality of ferric sulfate coagulants obtained by leaching from coal tailings 黄铁矿浓度对尾矿浸出硫酸铁混凝剂质量的影响
Q2 Materials Science Pub Date : 2016-05-01 DOI: 10.19150/MMP.6624
J. Menezes, A. Colling, R. A. Silva, I. A. H. Scheneider
Coagulants rich in ferric sulfate can be obtained from pyrite-containing coal tailings using a biohydrometallurgical process. The aim of this study is to evaluate the relationship between quantity of pyrite and rate of oxidation, with regard to the consequent production of ferric sulfate for potential use as a coagulant for water and wastewater treatment. Leaching experiments were carried out on the laboratory scale on four coal tailings with different concentrations of pyrite. Characterization of the coal tailings was conducted for the following parameters: total sulfur, pyritic sulfur, sulfate sulfur, organic sulfur, and elemental analysis of CHN (carbon, hydrogen, nitrogen). The samples were also subjected to X-ray diffraction analysis to assess their mineral compositions. The leaching experiments were accomplished using a laboratory column constructed as a packed bed reactor with a sprinkling system in a closed circuit. After four weeks of leaching, the liquor was filtered and evaporated to an iron concentration of about 12 percent w/w, which is typical of the ferric sulfate coagulants commercialized in Brazil.
利用生物湿法冶金技术,可以从含黄铁矿的煤尾矿中获得富含硫酸铁的混凝剂。本研究的目的是评估黄铁矿的数量和氧化速率之间的关系,考虑到随后生产的硫酸铁可能用作水和废水处理的混凝剂。对4种不同硫铁矿浓度的煤尾矿进行了室内浸出试验。对尾矿进行了全硫、黄铁矿硫、硫酸盐硫、有机硫及CHN(碳、氢、氮)元素分析表征。样品还进行了x射线衍射分析,以评估其矿物成分。浸出实验是在一个封闭回路中带有喷淋系统的填充床反应器的实验室塔上完成的。经过四周的浸出后,将液过滤并蒸发至铁浓度约为12% w/w,这是巴西商业化硫酸铁混凝剂的典型浓度。
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引用次数: 4
Opportunities for plant-site 3D coarse particle characterization with automated high-speed X-ray tomography 利用自动化高速x射线断层扫描技术进行工厂现场3D粗颗粒表征的机会
Q2 Materials Science Pub Date : 2016-05-01 DOI: 10.19150/MMP.6621
J. D. Miller, C. L. Lin
The use of 3D X-ray tomography analysis for plant-site characterization of coarse particles at a sampling rate of about 3 kg/min for particles ranging in size from 150 mm to 1 mm at a voxel resolution of about 150 µm is now possible. This is quite a significant advance in X-ray tomography technology and promises to be useful for plant-site coarse particle characterization—size, shape, composition, density, texture, grain exposure and mineral liberation—with a response time of minutes after receiving the sample. This paper discusses applications in the mineral industries, including the coal industry, aggregates industry, metal mining and the processing of industrial minerals.
现在可以使用3D x射线断层扫描分析对粗颗粒进行植物现场表征,采样率约为3kg /min,粒度范围为150 mm至1 mm,体素分辨率约为150 μ m。这是x射线断层扫描技术的重大进步,有望用于植物现场粗颗粒表征-尺寸,形状,组成,密度,质地,颗粒暴露和矿物释放-在收到样品后的响应时间为几分钟。本文讨论了其在煤炭工业、骨料工业、金属开采和工业矿物加工等矿产行业中的应用。
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引用次数: 5
Partition moment of inertia: Techno-economic partition curve analysis with applications to coal separations 配分惯性矩:技术经济配分曲线分析及其在选煤中的应用
Q2 Materials Science Pub Date : 2016-05-01 DOI: 10.19150/MMP.6623
A. Noble, G. Luttrell
In coal and mineral processing, several numeric parameters are used to quantify the separation performance of unit operations. For density-based separations, the partition curve is used as the starting point for many stages of diagnostic analyses. The curve is often quantified by its midpoint slope sharpness, and this single value is subsequently used for technical evaluation, benchmarking, and comparison. While this analytical approach does depict misplacement by relative density class, it inherently prioritizes middling separation and does not consider process economics or the micro-price value of individual classes. An alternative parameter, the organic efficiency, does indirectly consider process economics, but it does not reveal information on the root cause of lost revenue or misplacement. In this paper, a new analytical approach, the partition moment of inertia, is introduced. This parameter reconciles the technical misplacement data derived from the partition curve with the economic data derived from micro-pricing. The result is a new analytical procedure that promises better use of performance data.
在煤和矿物加工中,使用几个数值参数来量化单元操作的分离性能。对于基于密度的分离,分割曲线被用作诊断分析许多阶段的起点。曲线通常通过其中点斜率锐度来量化,这个单一值随后用于技术评估、基准测试和比较。虽然这种分析方法确实描述了相对密度类别的错位,但它本质上优先考虑了中间分离,并且没有考虑过程经济学或单个类别的微观价格价值。另一个参数,即有机效率,确实间接地考虑了过程经济学,但它并没有揭示收入损失或错位的根本原因。本文介绍了一种新的解析方法——惯性矩的划分。该参数将从划分曲线中得到的技术错位数据与从微观定价中得到的经济数据相协调。其结果是一种新的分析程序,有望更好地利用性能数据。
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引用次数: 3
Examination of copper electrowinning smoothing agents. Part II: Fundamental electrochemical examination of DXG-F7 铜电积平滑剂的检验。第二部分:DXG-F7的基本电化学检测
Q2 Materials Science Pub Date : 2016-02-01 DOI: 10.19150/MMP.6463
A. Luyima, M. Moats, W. Cui, C. Heckman
Cyclic voltammetry, electrochemical impedance spectroscopy (EIS), and galvanodynamic and chronopotentiometric techniques were used to characterize the effects of DXG-F7®, a commercial smoothing agent, on copper electrodeposition onto 316L stainless steel from a synthetic electrolyte containing 40 g/L copper (Cu2+), 160 g/L sulfuric acid (H2SO4) and 20 mg/L chloride (Cl-) at 40oC. The findings were compared against results using HydroStar® 4208, a modified polysaccharide. The nucleation overpotential and plating potential observed in cyclic voltammetry and galvanodynamic testing showed that neither DXG-F7 nor HydroStar significantly polarized acidic copper electrodeposition. Subtle differences between the additives were found during EIS testing and modeling, but more research will be needed to fully understand these differences. Surface-roughness measurements of two-hour deposits indicate that DXG-F7 and HydroStar produced smoother deposits as their concentrations in the electrolyte increased. No difference in the surface roughness of deposits was detected between the additives. Based on the experimental evidence resulting from the laboratory testing, no significant difference was found between DXG-F7 and HydroStar at 20mg/L Cl- concentration, with the exception that DXG-F7 dissolves more easily in water than HydroStar.
采用循环伏安法、电化学阻抗谱(EIS)、流动学和时间电位技术,表征了DXG-F7®(一种商用平滑剂)对铜电沉积在316L不锈钢上的影响,这种电沉积是在含有40 g/L铜(Cu2+)、160 g/L硫酸(H2SO4)和20 mg/L氯化物(Cl-)的合成电解质中进行的。研究结果与改性多糖HydroStar®4208的结果进行了比较。循环伏安法和流动力学测试中观察到的成核过电位和镀电位表明,DXG-F7和HydroStar均未显著极化酸性铜电沉积。在EIS测试和建模过程中发现了添加剂之间的细微差异,但需要更多的研究来充分了解这些差异。两小时沉积的表面粗糙度测量表明,随着电解质浓度的增加,DXG-F7和HydroStar产生了更光滑的沉积。添加剂对镀层表面粗糙度没有影响。根据实验室测试得出的实验证据,在20mg/L Cl-浓度下,DXG-F7与HydroStar之间没有显著差异,只是DXG-F7比HydroStar更容易溶于水。
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引用次数: 6
Examination of copper electrowinning smoothing agents. Part I: A review 铜电积平滑剂的检验。第一部分:综述
Q2 Materials Science Pub Date : 2016-02-01 DOI: 10.19150/MMP.6462
M. Moats, A. Luyima, W. Cui
Organic smoothing additives are used to produce dense, thick, high-quality cathodes in copper electrowinning. Glue had been used traditionally and is still used in operations that do not employ solvent extraction to produce the electrowinning electrolyte. With the advent of solvent extraction–electrowinning, guar started to be used and remained in use for many years as it does not affect the phase disengagement in solvent extraction. Recently, however, guar has been replaced by less-expensive saccharide- and polyacrylamide-based additives. This paper is the first of a series of four papers that examine saccharides and polyacrylamides as new additives for copper electrowinning. A review of previous research related to copper electrowinning additives is presented here, along with a selected review of additives in other copper electrodeposition systems.
有机平滑添加剂用于铜电积生产致密、厚实、高质量的阴极。传统上使用胶水,在不使用溶剂萃取来生产电积电解质的操作中仍然使用胶水。随着溶剂萃取-电积技术的出现,瓜尔胶因不影响溶剂萃取的相分离而开始被使用,并持续使用多年。然而,最近瓜尔胶已经被更便宜的糖和聚丙烯酰胺添加剂所取代。本文是研究糖和聚丙烯酰胺作为电积铜新添加剂的四篇系列论文中的第一篇。本文综述了以往有关铜电积添加剂的研究,并对其他铜电沉积系统中的添加剂进行了综述。
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引用次数: 10
Extraction of rare earth elements from upgraded phosphate flotation tailings 改良磷矿浮选尾矿中稀土元素的提取
Q2 Materials Science Pub Date : 2016-02-01 DOI: 10.19150/MMP.6464
S. Al-Thyabat, P. Zhang
Phosphate rock contains traces of rare earth elements (REEs) and can be a secondary source of these critical materials as large tonnages of phosphate rock are mined annually. Attention has mostly focused on the extraction of REEs from phosphogypsum, which contains more than 70 percent of the REEs reporting to phosphate concentrate, with only limited work conducted on REE extraction from sand tailings and slime even though they account for 16 percent and 15 percent, respectively, of REEs mined with phosphate matrix.In this work, phosphate flotation tailings were upgraded by gravity separation and froth flotation. Gravity separation was conducted using a laboratory shaking table, while flotation was conducted in a Denver D-12 flotation cell. The concentrated tailings were then leached by nitric acid followed by REE extraction with solvent and ion-exchange resin.The sand tailings were assayed as having 2.6 percent phosphate (P2O5) and 198.1 µg/g REEs. It was found that the shaking table could produce tailing concentrate assayed as having 8.6 percent P2O5 and 616 µg/g REEs but with only 20 percent REE recovery, while the froth flotation produced froth concentrate assayed as having 8.1 percent P2O5 and 368.2 µg/g REEs with 63.5 percent REE recovery. Leaching the flotation concentrate with 5.2 M (25 percent) nitric acid followed by extraction with solvent and ion-exchange resin yielded precipitates with REE contents of 0.926 and 0.314 percent, respectively, compared with 0.716 and 0.213 percent when table concentrate was used.
磷矿中含有微量稀土元素(ree),由于每年开采大量磷矿,因此可以作为这些关键材料的二次来源。人们的注意力主要集中在从磷石膏中提取稀土上,磷石膏中含有超过70%的磷酸盐精矿中的稀土,而从尾矿和泥中提取稀土的工作很少,尽管它们分别占磷酸盐基质中开采稀土的16%和15%。采用重选和泡沫浮选对磷浮选尾矿进行了选矿改造。重力分离在实验室振动台上进行,浮选在Denver D-12浮选机中进行。浓缩后的尾矿经硝酸浸出,再用溶剂和离子交换树脂萃取稀土元素。尾矿中磷酸(P2O5)含量为2.6%,稀土含量为198.1µg/g。结果表明,摇床浮选可生产出P2O5含量为8.6%、稀土含量为616µg/g的尾矿精矿,稀土回收率仅为20%;泡沫浮选可生产出P2O5含量为8.1%、稀土含量为368.2µg/g、稀土回收率为63.5%的泡沫精矿。用浓度为5.2 M(25%)的硝酸浸出浮选精矿后,再用溶剂和离子交换树脂萃取,稀土含量分别为0.926和0.314%,而用普通精矿时,稀土含量分别为0.716和0.213%。
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引用次数: 20
Repurposing mine tailings: Cold bonding of siliceous iron ore tailings 尾矿再利用:硅质铁矿尾矿的冷粘接
Q2 Materials Science Pub Date : 2016-02-01 DOI: 10.19150/MMP.6467
J. McDonald, S. C. Roache, S. Kawatra
The formation of geopolymers from mine tailings using cold-bonding processes is known to be possible. Numerous cold-bonding methods exist, but the hydrothermal processes involving high temperatures and pressures in the presence of steam have been found to be the most ideal. This paper presents the results of successful preliminary studies to apply hydrothermal bonding processes to mine tailings agglomerates. Particle-size analysis revealed the particle size of the tailings waste to be 80 percent passing at 35 µm. The compressive strengths of the tailings pellets were shown to increase with time in the curing vessel, closely approaching the 400 lbf of standard iron ore concentrate pellets. These strengths are sufficient to allow use of the tailings pellets as aggregate materials for asphalt and cement. Additional applications may be possible, including reprocessing to extract more valuable materials and usage as agglomerated road-bed materials, backfills for building foundations, and replacements for sand and lime in cement.
已知用冷粘合法从尾矿中形成地聚合物是可能的。存在许多冷键方法,但在蒸汽存在下的高温高压热液过程被发现是最理想的。本文介绍了将水热结合工艺应用于尾矿团聚体开采的初步成功研究结果。粒度分析表明,在35µm时,尾矿废料的粒度合格率为80%。尾矿球团的抗压强度随时间的增加而增加,接近400lbf的标准铁精矿球团。这些强度足以允许使用尾矿球团作为沥青和水泥的骨料材料。其他的应用也有可能,包括再加工以提取更有价值的材料,用作凝聚的路基材料,建筑基础的回填,以及水泥中的沙子和石灰的替代品。
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引用次数: 14
A closer look at increasing HPGR efficiency through reductions in edge effect 通过减少边缘效应来提高HPGR效率
Q2 Materials Science Pub Date : 2016-02-01 DOI: 10.19150/MMP.6461
B. Knorr, V. Herman, D. Whalen
Edge effect is a condition widely observed in High Pressure Grinding Roll (HPGR) operations that gives rise to reduced comminution at the edges of the roll surfaces. This effect is caused by a reduction in the local crushing pressure at the edges of the rolls resulting from the sliding friction between the static cheek plates and HPGR feed material. Practically, this has an impact on equipment sizing, as the edge effect leads to coarser particles reporting to downstream equipment in open-circuit operations and increased circulating load and diminished HPGR circuit capacity in closed-circuit operations.To address this, Metso’s HRC™ HPGR incorporates an Arch-frame to maintain a parallel relationship between the rolls and allow for the use of a flanged roll design. We conducted a series of pilot-plant tests with a 750 mm by 400 mm HRC HPGR to compare the performance of the flanged roll design against that of a traditional cheek plate arrangement under similar operating conditions. The edge effect was found to be significantly reduced with the flanged roll design. Based on the pilot-plant results, the implications for circuit design, energy efficiency and overall plant performance in a full-scale application were investigated and discussed.
边缘效应是在高压磨削辊(HPGR)操作中广泛观察到的一种情况,它导致辊表面边缘的粉碎量减少。这种影响是由于静态侧板和高压轧制进料之间的滑动摩擦导致轧辊边缘局部破碎压力的降低而引起的。实际上,这会对设备尺寸产生影响,因为在开路作业中,边缘效应会导致更粗的颗粒报告给下游设备,在闭路作业中,循环负荷增加,HPGR回路容量降低。为了解决这个问题,美卓的HRC™HPGR采用了拱形框架,以保持辊子之间的平行关系,并允许使用法兰辊子设计。我们对750mm × 400mm HRC高压轧制机进行了一系列的中试试验,比较了在类似的操作条件下,法兰轧辊设计与传统侧板布置的性能。发现边缘效应与法兰轧辊设计显著降低。基于中试工厂的结果,研究和讨论了在全面应用中对电路设计、能源效率和整体工厂性能的影响。
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引用次数: 0
Examination of copper electrowinning smoothing agents. Part IV: Nucleation and growth of copper on stainless steel 铜电积平滑剂的检验。第四部分:铜在不锈钢上的成核和生长
Q2 Materials Science Pub Date : 2016-02-01 DOI: 10.19150/MMP.6465
A. Luyima, W. Cui, C. Heckman, M. Moats
Nucleation and growth of copper on 316L stainless steel from synthetic acidified copper sulfate was studied in the absence and presence of chloride ions and/or organic additives–HydroStar® 4208, DXG-F7® and Cyquest® N-900–using a potentiostatic technique. The current–time data obtained at 0.16V versus the SHE were analyzed using nucleation and growth models. Scanning electron microscope (SEM) images of deposits produced at 300 A/m2 show that the addition of 20 mg/L chloride ions increased the size and reduced the number of copper nuclei. Potentiostatic current–time data from the electrolyte without organic additives, and confirmed by SEM images, indicate progressive nucleation with two-dimensional growth under diffusion control. None of the organic additives studied at a concentration of 2.5 mg/L with 20 mg/L chloride changed the nucleation and growth mechanism, but the additives increased the number and reduced the size of copper nuclei, leading to more uniform coverage of the stainless steel substrate.
采用恒电位技术研究了在氯离子和/或有机添加剂(hydrostar®4208,DXG-F7®和Cyquest®n -900)缺席和存在的情况下,由合成酸化硫酸铜制备的316L不锈钢上铜的成核和生长。在0.16V下获得的电流时间数据与SHE进行了分析,使用成核和生长模型。在300 A/m2下生成的沉积物的扫描电镜(SEM)图像显示,添加20 mg/L氯离子增加了铜核的尺寸,减少了铜核的数量。无有机添加剂电解质的恒电位电流-时间数据,以及SEM图像证实,表明扩散控制下二维生长的渐进式成核。在浓度为2.5 mg/L和氯离子浓度为20 mg/L的条件下,所有有机添加剂都没有改变铜核的成核和生长机制,但它们增加了铜核的数量并减小了铜核的尺寸,从而使不锈钢基体的覆盖更加均匀。
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引用次数: 7
Examination of copper electrowinning smoothing agents. Part III. Chloride interaction with HydroStar and Cyquest N-900 铜电积平滑剂的检验。第三部分氯化物与HydroStar和Cyquest N-900的相互作用
Q2 Materials Science Pub Date : 2016-02-01 DOI: 10.19150/MMP.6466
W. Cui, M. Moats, A. Luyima, C. Heckman
Chloride ions and their interactions with two organic smoothing additives — Cyquest® N-900 and HydroStar® 4208 — during copper electrodeposition were explored using cyclic voltammetry and electrochemical impedance spectroscopy. The results revealed that chloride ions, up to a concentration of 40 mg/L, depolarized the copper deposition reaction. A combination of chloride ions and Cyquest N-900 inhibited the depolarization reaction during copper electrodeposition. It is proposed that the chloride ions acted as bridging ligands between copper and Cyquest N-900. Addition of HydroStar at a concentration of 2.5 mg/L depolarized the copper deposition reaction when no chloride ions were present. This behavior did not change with the addition of chloride ions at the concentrations tested, indicating that chloride ions and the polysaccharide do not interact.
利用循环伏安法和电化学阻抗谱研究了铜电沉积过程中氯离子及其与两种有机平滑添加剂Cyquest®N-900和HydroStar®4208的相互作用。结果表明,当氯离子浓度达到40 mg/L时,对铜沉积反应具有去极化作用。氯离子与Cyquest N-900的结合抑制了铜电沉积过程中的脱极化反应。提出氯离子作为铜与Cyquest N-900之间的桥接配体。在不存在氯离子的情况下,加入浓度为2.5 mg/L的氢星可使铜沉积反应去极化。在测试浓度下,这种行为没有随着氯离子的加入而改变,这表明氯离子和多糖不相互作用。
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引用次数: 3
期刊
Minerals & Metallurgical Processing
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