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A screen-printing method for manufacturing of current collectors for structural batteries 一种用于制造结构电池集流器的丝网印刷方法
Q1 Materials Science Pub Date : 2021-01-01 DOI: 10.1088/2399-7532/ac2046
Wilhelm Johannisson, D. Carlstedt, Awista Nasiri, Christina Buggisch, P. Linde, D. Zenkert, L. Asp, G. Lindbergh, B. Fiedler
Structural carbon fibre composite batteries are a type of multifunctional batteries that combine the energy storage capability of a battery with the load-carrying ability of a structural material. To extract the current from the structural battery cell, current collectors are needed. However, current collectors are expensive, hard to connect to the electrode material and add mass to the system. Further, attaching the current collector to the carbon fibre electrode must not affect the electrochemical properties negatively or requires time-consuming, manual steps. This paper presents a proof-of-concept method for screen-printing of current collectors for structural carbon fibre composite batteries using silver conductive paste. Current collectors are screen-printed directly on spread carbon fibre tows and a polycarbonate carrier film. Experimental results show that the electrochemical performance of carbon fibre vs lithium metal half-cells with the screen-printed collectors is similar to reference half-cells using metal foil and silver adhered metal-foil collectors. The screen-printed current collectors fulfil the requirements for electrical conductivity, adhesion to the fibres and flexible handling of the fibre electrode. The screen-printing process is highly automatable and allows for cost-efficient upscaling to large scale manufacturing of arbitrary and complex current collector shapes. Hence, the screen-printing process shows a promising route to realization of high performing current collectors in structural batteries and potentially in other types of energy storage solutions.
结构碳纤维复合电池是一种将电池的储能能力与结构材料的承载能力相结合的多功能电池。为了从结构电池单元中提取电流,需要集流器。然而,集流器价格昂贵,难以与电极材料连接,并且增加了系统的质量。此外,将集流器连接到碳纤维电极上不能对电化学性能产生负面影响,也不需要耗时的手动步骤。提出了一种利用银导电浆料丝网印刷结构碳纤维复合电池集流器的概念验证方法。电流收集器直接丝网印刷在扩散的碳纤维束和聚碳酸酯载体膜上。实验结果表明,采用丝网印刷集电极的碳纤维与锂金属半电池的电化学性能与采用金属箔和镀银金属箔集电极的参考半电池相似。丝网印刷集流器满足电导率、纤维粘附性和纤维电极柔性处理的要求。丝网印刷过程是高度自动化的,并且允许经济高效地升级到大规模制造任意和复杂的集热器形状。因此,丝网印刷工艺显示了在结构电池和其他类型的能量存储解决方案中实现高性能集流器的有希望的途径。
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引用次数: 10
Multifunctional magnetic soft composites: a review. 多功能磁性软复合材料:综述。
Q1 Materials Science Pub Date : 2020-12-08 DOI: 10.1088/2399-7532/abcb0c
Shuai Wu, Wenqi Hu, Qiji Ze, Metin Sitti, Ruike Zhao

Magnetically responsive soft materials are soft composites where magnetic fillers are embedded into soft polymeric matrices. These active materials have attracted extensive research and industrial interest due to their ability to realize fast and programmable shape changes through remote and untethered control under the application of magnetic fields. They would have many high-impact potential applications in soft robotics/devices, metamaterials, and biomedical devices. With a broad range of functional magnetic fillers, polymeric matrices, and advanced fabrication techniques, the material properties can be programmed for integrated functions, including programmable shape morphing, dynamic shape deformation-based locomotion, object manipulation and assembly, remote heat generation, as well as reconfigurable electronics. In this review, an overview of state-of-the-art developments and future perspectives in the multifunctional magnetically responsive soft materials is presented.

磁响应软材料是将磁性填料嵌入软聚合物基质中的软复合材料。由于这些活性材料能够在磁场作用下通过远程无绳控制实现快速和可编程的形状变化,因此引起了广泛的研究和工业兴趣。它们将在软机器人/设备、超材料和生物医学设备方面有许多具有重大影响的潜在应用。利用广泛的功能性磁性填料、聚合物基质和先进的制造技术,可对材料特性进行编程以实现集成功能,包括可编程形状变形、基于形状变形的动态运动、物体操纵和组装、远程发热以及可重新配置的电子器件。本综述概述了多功能磁响应软材料的最新发展和未来前景。
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引用次数: 0
Nanostructured polypyrrole layers implementation on magnetically navigable 3D printed microdevices for targeted gastrointestinal drug delivery 纳米结构聚吡咯层在磁性可导航的3D打印微设备上的实现,用于靶向胃肠道药物输送
Q1 Materials Science Pub Date : 2020-12-01 DOI: 10.1088/2399-7532/abc735
R. Bernasconi, N. Favara, N. Fouladvari, M. Invernizzi, M. Levi, S. Pané, L. Magagnin
The integration of drug releasing polymeric layers on remotely navigable microcarriers is one of the most promising therapeutic strategies for a wide variety of diseases. Thanks to this approach, administration can be precisely targeted to a specific organ, limiting thus side effects and drug waste. In this context, the present work describes the fabrication of 3D printed and wet metallized microdevices intended for targeted drug delivery. Microtransporters are stereolithography printed and coated with a sequence of materials to impart them specific functionalities, like magnetizability and chemical inertness. Polypyrrole (PPy), in both bulk and nanostructured (NA) form, is electrodeposited as top layer to introduce drug delivery properties. Fabricated microdevices are characterized from the morphological and functional point of view. In particular, remote magnetic control and drug release behavior are investigated. Results obtained show a high magnetic maneuverability and good drug loading capability, which is further improved by nanostructuring the PPy layer applied on the surface of the microdevices. A possible application for the magnetically steered carriers described in the present work is localized drug administration for the therapy of many diseases typical of the gastrointestinal tract (e.g. Chron’s disease).
在可远程导航的微载体上整合药物释放聚合物层是治疗多种疾病最有前景的策略之一。由于这种方法,给药可以精确地针对特定器官,从而限制副作用和药物浪费。在此背景下,本工作描述了用于靶向药物递送的3D打印和湿金属化微器件的制造。微转运蛋白是立体光刻印刷的,并涂上一系列材料,赋予它们特定的功能,如磁化率和化学惰性。本体和纳米结构(NA)形式的聚吡咯(PPy)被电沉积作为顶层,以引入药物递送特性。从形态和功能的角度对制造的微器件进行了表征。特别是,研究了远程磁控制和药物释放行为。所获得的结果显示出高的磁性可操作性和良好的载药能力,通过在微器件表面纳米结构PPy层进一步提高了载药能力。本工作中描述的磁操纵载体的一个可能应用是局部给药,用于治疗胃肠道的许多典型疾病(例如,慢性病)。
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引用次数: 6
Sequential shapeshifting 4D printing: programming the pathway of multi-shape transformation by 3D printing stimuli-responsive polymers 顺序变形4D打印:通过3D打印刺激响应聚合物编程多形状转换的途径
Q1 Materials Science Pub Date : 2020-12-01 DOI: 10.1088/2399-7532/abcbe1
Bang'an Peng, Yunchong Yang, Kevin A. Cavicchi
Four-dimensional (4D) printing is an emerging technology that integrates 3D printing and stimuli-responsive materials to fabricate reconfigurable 3D structures. Broadly speaking, the printed structures possess the ability to evolve their shape, properties, and/or function over time in response to an external stimulus. Compared to common 4D printing, sequential shapeshifting 4D printing not only defines the initial and final shapes, but also controls the shape evolution rate and pathway, serving as a powerful tool for reaching complex target geometries. After a brief introduction of the basic concepts in 4D printing and sequential shapeshifting, this review presents the current advances in sequential shapeshifting 4D printing from the viewpoint of their working approaches and is divided in five categories including multi-material assembly, multi-shape material, geometrical design, localized stimulus, and combinations of these approaches. A variety of 3D printing techniques and smart materials have been utilized to achieve sequential shapeshifting and its applications, which are reviewed in detail. Finally, the potentials and the future directions for improvement are discussed.
四维(4D)打印是一种新兴技术,它集成了3D打印和刺激响应材料来制造可重构的3D结构。广义上讲,印刷结构具有响应于外部刺激随时间演变其形状、特性和/或功能的能力。与常见的4D打印相比,顺序变形4D打印不仅定义了初始和最终形状,还控制了形状演变速率和路径,是实现复杂目标几何形状的有力工具。在简要介绍了4D打印和顺序变形的基本概念后,本文从其工作方法的角度介绍了顺序变形4D打印的最新进展,分为五类,包括多材料组装、多形状材料、几何设计、局部刺激和这些方法的组合。各种3D打印技术和智能材料已被用于实现顺序变形及其应用,并对其进行了详细的综述。最后,讨论了其潜力和未来的改进方向。
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引用次数: 11
Electro-chemo-mechanically coupled computational modelling of structural batteries 结构电池的电化学-机械耦合计算模型
Q1 Materials Science Pub Date : 2020-11-24 DOI: 10.1088/2399-7532/abc60d
D. Carlstedt, K. Runesson, F. Larsson, Johanna Xu, L. Asp
Structural batteries are multifunctional composites that combine load-bearing capacity with electro-chemical energy storage capability. The laminated architecture is considered in this paper, whereby restriction is made to a so called half-cell in order to focus on the main characteristics and provide a computational tool for future parameter studies. A thermodynamically consistent modelling approach is exploited for the relevant electro-chemo-mechanical system. We consider effects of lithium insertion in the carbon fibres, leading to insertion strains, while assuming transverse isotropy. Further, stress-assisted ionic transport is accounted for in addition to standard diffusion and migration. The relevant space-variational problems that result from time discretisation are established and evaluated in some detail. The proposed model framework is applied to a generic/idealized material representation to demonstrate its functionality and the importance of accounting for the electro-chemo-mechanical coupling effects. As a proof of concept, the numerical studies reveal that it is vital to account for two-way coupling in order to predict the multifunctional (i.e. combined electro-chemo-mechanical) performance of structural batteries.
结构电池是一种将承载能力与电化学储能能力相结合的多功能复合材料。本文考虑了叠层结构,其中对所谓的半单元进行了限制,以关注主要特性,并为未来的参数研究提供计算工具。一种热力学一致性建模方法被用于相关的电化学-机械系统。我们考虑了锂在碳纤维中的插入效应,导致插入应变,同时假设横向各向同性。此外,除了标准扩散和迁移外,还考虑了应力辅助的离子传输。建立了由时间离散化引起的相关空间变分问题,并对其进行了详细的评价。将所提出的模型框架应用于通用/理想化的材料表示,以证明其功能性和考虑电化学-机械耦合效应的重要性。作为概念的证明,数值研究表明,为了预测结构电池的多功能(即电化学-机械组合)性能,考虑双向耦合至关重要。
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引用次数: 21
Multifunctional structural composites for thermal energy storage 多功能储热结构复合材料
Q1 Materials Science Pub Date : 2020-11-24 DOI: 10.1088/2399-7532/abc60c
G. Fredi, A. Dorigato, L. Fambri, A. Pegoretti
This review introduces the concept of thermal energy storage (TES) and phase change materials (PCMs), with a special focus on organic solid-liquid PCMs, their confinement methods and their thermal management (TM) applications al low-medium temperatures (0 °C–100 °C). It then investigates the approach of embedding TES and TM functionalities in structural materials, through the development of multifunctional polymer composites that could find applications where weight saving and temperature management are equally important. The concept of structural TES composite is presented through the description of three case studies about thermoplastic structural or semi-structural composites containing a paraffinic PCM: (i) a polyamide/glass laminate containing a microencapsulated or shape-stabilized paraffin; (ii) a polyamide-based composite reinforced with discontinuous carbon fibers and containing paraffin microcapsules, and (iii) a carbon fiber laminate with a reactive thermoplastic acrylic matrix and a microencapsulated paraffin.
本文介绍了热能储存(TES)和相变材料(PCM)的概念,特别关注有机固液相变材料、它们的限制方法及其在低介质温度(0°C–100°C)下的热管理(TM)应用。然后,通过开发多功能聚合物复合材料,研究了在结构材料中嵌入TES和TM功能的方法,该复合材料可以在减重和温度管理同等重要的应用中找到应用。通过对含有链烷烃PCM的热塑性结构或半结构复合材料的三个案例研究的描述,提出了结构TES复合材料的概念:(i)含有微胶囊化或形状稳定的链烷烃的聚酰胺/玻璃层压板;(ii)用不连续碳纤维增强并含有石蜡微胶囊的聚酰胺基复合材料,和(iii)具有反应性热塑性丙烯酸基质和微胶囊化石蜡的碳纤维层压板。
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引用次数: 11
Multifunctional efficiency metric for structural supercapacitors 结构超级电容器的多功能效率度量
Q1 Materials Science Pub Date : 2020-11-24 DOI: 10.1088/2399-7532/abcd87
T. Zhou, Emma Dickinson, J. Boyd, J. Lutkenhaus, D. Lagoudas
A new energy-based multifunctional efficiency (MFE) metric is developed using micromechanics solutions for structural supercapacitors consisting of composite electrodes that can store electrical energy and sustain mechanical loads. MFE metrics quantify the volume and/or mass savings when structural and functional materials are replaced by multifunctional materials and evaluate the trade-off between different functionalities. Commonly used multifunctionality metrics for structural supercapacitors are based on the rule of mixtures for both mechanical and electrical performance. These metrics provide an adequate approximation for some electrode geometries and loading conditions, such as longitudinal direction for aligned fibers in multifunctional composite electrodes and in-plane directions for laminate composite electrodes. However, if supercapacitors with complex microstructure or multiple electrode materials encompass more complex geometries or orientations of the structural and functional phases, a more comprehensive method is required to accurately capture the MFE. The MFE proposed herein can account for complex geometries and different mechanical loading conditions by using micromechanics methods. The shapes considered here include layered composite supercapacitors, fibrous films and any shape that can be derived from an ellipsoid. When calculated utilizing the proposed metric, the MFE varies by orders of magnitude due to the difference in shapes and applied mechanical fields to the supercapacitors, while existing metrics provide a constant upper bound. The influence of Young’s modulus difference between multifunctional electrodes and solid electrolytes is also discussed.
利用微观力学解决方案,为结构超级电容器开发了一种新的基于能量的多功能效率(MFE)指标,该电容器由复合电极组成,可以存储电能并维持机械负载。当结构和功能材料被多功能材料取代时,MFE指标量化了体积和/或质量节约,并评估了不同功能之间的权衡。结构超级电容器常用的多功能性指标基于机械和电气性能的混合规则。这些指标为一些电极几何形状和负载条件提供了足够的近似值,例如多功能复合电极中排列纤维的纵向方向和层压复合电极的平面内方向。然而,如果具有复杂微观结构或多种电极材料的超级电容器包含结构和功能相的更复杂的几何形状或取向,则需要更全面的方法来准确地捕获MFE。本文提出的MFE可以通过使用微观力学方法来考虑复杂的几何形状和不同的机械载荷条件。这里考虑的形状包括层状复合超级电容器、纤维膜和任何可以从椭球体衍生的形状。当使用所提出的度量进行计算时,由于形状和施加到超级电容器的机械场的差异,MFE按数量级变化,而现有度量提供了恒定的上限。还讨论了多功能电极和固体电解质之间杨氏模量差异的影响。
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引用次数: 3
Conductive liquid metal elastomer thin films with multifunctional electro-mechanical properties 具有多功能机电性能的导电液态金属弹性体薄膜
Q1 Materials Science Pub Date : 2020-11-12 DOI: 10.1088/2399-7532/abbc66
A B M Tahidul Haque, Ravi Tutika, Meng Gao, Ángel Martínez, J. Mills, J. Clément, Junfeng Gao, M. Tabrizi, M. Shankar, Q. Pei, Michael D. Bartlett
Wearable electronics, conformable sensors, and soft/micro-robotics require conductive yet stretchable thin films. However, traditional free standing metallic thin films are often brittle, inextensible, and must be processed in strict environments. This limits implementation into soft technologies where high electrical conductivity must be achieved while maintaining high compliance and conformability. Here we show a liquid metal elastomeric thin film (LET) composite with elastomer-like compliance (modulus < 500 kPa) and stretchability (>700%) with metallic conductivity (sheet resistance < 0.1 Ω/□). These 30–70 µm thin films are highly conformable, free standing, and display a unique Janus microstructure, where a fully conductive activated side is accompanied with an opposite insulated face. LETs display exceptional electro-mechanical characteristics, with a highly linear strain-resistance relationship beyond 700% deformation while maintaining a low resistance. We demonstrate the multifunctionality of LETs for soft technologies by leveraging the unique combination of high compliance and electrical conductivity with transfer capabilities for strain sensing on soft materials, as compliant electrodes in a dielectric elastomeric actuator, and as resistive heaters for a liquid crystal elastomer.
可穿戴电子产品、适形传感器和软/微型机器人需要导电但可拉伸的薄膜。然而,传统的独立金属薄膜往往是脆性的、不可拉伸的,并且必须在严格的环境中加工。这限制了软技术的实施,在软技术中,必须实现高电导率,同时保持高顺应性和顺应性。在这里,我们展示了一种液态金属弹性体薄膜(LET)复合材料,该复合材料具有类似弹性体的柔顺性(模量700%)和金属导电性(薄层电阻<0.1Ω/□). 这些30–70µm的薄膜高度贴合、独立,并显示出独特的Janus微观结构,其中完全导电的激活面伴随着相对的绝缘面。LET表现出非凡的机电特性,在保持低电阻的同时,具有超过700%变形的高度线性应变-电阻关系。我们通过利用高顺应性和导电性与传递能力的独特组合,在软材料上进行应变传感,作为电介质弹性体致动器中的顺应性电极,以及作为液晶弹性体的电阻加热器,展示了LET在软技术中的多功能性。
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引用次数: 10
Shape-programmable and healable materials and devices using thermo- and photo-responsive vitrimer 形状可编程和可修复的材料和设备,使用热和光响应玻璃体
Q1 Materials Science Pub Date : 2020-09-15 DOI: 10.1088/2399-7532/abbdc1
Xiao Kuang, Quanyi Mu, D. J. Roach, H. Qi
Shape morphing materials have been extensively studied to control the formation of sophisticated three-dimensional (3D) structures and devices for a broad range of applications. Various methods, including the buckling of pre-strained bilayer composites, stimuli-responsive shape-shifting of shape memory polymers, and hydrogels, have been previously employed to transform 2D sheets to 3D structures and devices. However, the residual stress locked in these shape-shifting structures will drive them to gradually revert to their original layouts upon the removal of external stimuli or constrains. Here, we report a multistimuli-responsive vitrimer (m-vitrimer) bearing thermal- and photo-reversible disulfide bonds as shape programmable and healable materials for functional 3D devices. The mechanical properties and thermomechanical properties of vitrimer were tuned by altering the disulfide content and catalyst loading. Heat and light exposure induces effective stress relaxation and network rearrangement, enabling material shape programming and healing. We demonstrate that printed flexible smart electronics are fabricated using the m-vitrimer as a matrix and printed conductive silver nanoparticles as conductive wire. The printed electronics possess good electro-mechanical properties, strong interfacial bonding, and thermal- and photo-responsive shape programming. Moreover, the m-vitrimer can be healed upon damage by heat and light, which partially restores silver conductivity and protect the electronics from further damage. The converging of multi-stimuli-responsive polymers and printed electronics for functional 3D devices have the potential of finding broad applications in smart and morphing electronics, biomedical devices, and 4D printing.
形状变形材料已经被广泛研究,以控制复杂的三维(3D)结构和器件的形成,用于广泛的应用。各种方法,包括预应变双层复合材料的屈曲、形状记忆聚合物的刺激响应性形状移动和水凝胶,以前已经被用于将2D片材转变为3D结构和装置。然而,锁定在这些形状变化结构中的残余应力将驱使它们在去除外部刺激或约束后逐渐恢复到其原始布局。在这里,我们报道了一种具有热可逆和光可逆二硫键的多刺激响应玻璃化物(间玻璃化物),作为用于功能3D设备的形状可编程和可修复材料。通过改变二硫化物含量和催化剂负载量来调节玻璃化物的力学性能和热机械性能。高温和光照可诱导有效的应力松弛和网络重排,从而实现材料形状编程和愈合。我们证明了印刷柔性智能电子产品是使用间硫酸酯作为基体,印刷导电银纳米颗粒作为导线制造的。印刷电子器件具有良好的机电性能、强界面结合以及热响应和光响应形状编程。此外,间玻璃化物可以在热和光损坏时愈合,这部分恢复了银的导电性,并保护电子器件免受进一步损坏。用于功能性3D设备的多刺激响应聚合物和打印电子产品的融合有可能在智能和变形电子、生物医学设备和4D打印中找到广泛的应用。
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引用次数: 17
Temporary tattoo as unconventional substrate for conformable and transferable electronics on skin and beyond 临时纹身作为一种非传统基底,可在皮肤及其他部位提供舒适和可转移的电子产品
Q1 Materials Science Pub Date : 2020-08-18 DOI: 10.1088/2399-7532/aba6e3
L. Ferrari, K. Keller, Bernhard Burtscher, F. Greco
In the growing field of conformable electronics, tattoo technology has emerged from among the various approaches so farHere, temporary tattoo paper is adopted as unconventional substrate to build up transferable body compliant devices, which establishes a stable and long-lasting interface with the skin. Tattoo-based devices have shown their capabilities in multiple fields, with the main application in human health biomonitoring. Such an approach is advancing to become state-of-the-art, overcoming some limits of existing technologies, as in the case of skin-contact electrodes and sweat analysis. Temporary tattoo has also been adopted in other fields, such asorganic electronics, the development of organic solar cells, and transferable edible transistors. Multiple and complementary fabrication approaches on temporary tattoos have been demonstrated, spanning from traditional vacuum-based deposition methods to various printing technologies. In this review, together with reporting and discussing the main fabrication methods and applications of tattoo technology, we describe the main features of the tattoo substrate. New insights into its material composition and properties are given, discussing the pros and cons in comparison to other approaches adopted in conformable electronics. Together with providing a comprehensive and up to date review of advancements in tattoo technology, this review aims to contribute in a better understanding of the capabilities offered by such a low cost and versatile substrate. This can help in opening up new research for emerging applications, like in the relevant field of sustainable electronics.
在不断发展的适形电子领域,纹身技术已经从迄今为止的各种方法中脱颖而出。这里,临时纹身纸被用作非传统的基底,以构建可转移的身体适形设备,从而与皮肤建立稳定持久的界面。基于纹身的设备已经在多个领域展示了其能力,主要应用于人类健康生物监测。这种方法正在发展成为最先进的方法,克服了现有技术的一些限制,如皮肤接触电极和汗液分析。临时纹身也被用于其他领域,如有机电子、有机太阳能电池的开发和可转移的可食用晶体管。从传统的真空沉积方法到各种印刷技术,已经证明了临时纹身的多种互补制造方法。在这篇综述中,结合报道和讨论纹身技术的主要制造方法和应用,我们描述了纹身基底的主要特征。对其材料组成和性能给出了新的见解,并讨论了与适形电子学中采用的其他方法相比的优缺点。除了对纹身技术的进步进行全面和最新的综述外,本综述旨在帮助更好地了解这种低成本和通用基底所提供的功能。这有助于为新兴应用开辟新的研究,比如在可持续电子的相关领域。
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引用次数: 21
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Multifunctional Materials
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