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2020 19th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Investigation on Reading Discrepancy of Type T and Type J Thermocouples T型和J型热电偶读数差异的研究
Wenbin Tian, Michael Berktold, C. Carte, Ellen Tan
Thermocouples are widely used in industry for temperature measurement due to their high accuracy and sensitivity. However, thermocouples can act as a heatsink or a heat spreader when attached onto the top surface of small components like Voltage Regulator Modules (VRM), Capacitors, Platform Controller Hubs (PCH), and etcetera. This could alter cooling conditions of components, consequently leading to temperature measurement discrepancy on these modules. This discrepancy could be more obvious for smaller components without a heatsink or heat spreader attached. Also, the potential discrepancy relies on not only package material of components but the type of thermocouples considering the different thermocouple wire composition. This paper focuses on investigating temperature measurement discrepancies for 36-gauge type T and 36-gauge type J thermocouples on components without heatsinks or heat spreaders attached. Analysis is performed with both numerical simulation modeling using the CFD tool FloTHERM and actual testing measurements based on Intel commercial server products.
热电偶因其高精度和高灵敏度而广泛应用于工业温度测量。然而,热电偶可以作为一个散热器或散热器连接到小的组件,如电压调节器模块(VRM),电容器,平台控制器集线器(PCH),等等的上表面。这可能会改变组件的冷却条件,从而导致这些模块的温度测量差异。对于没有散热器或散热器的较小组件,这种差异可能更明显。此外,电势差异不仅取决于组件的封装材料,还取决于考虑不同热电偶导线组成的热电偶类型。本文重点研究了36规T型和36规J型热电偶在没有散热器或散热器的组件上的温度测量差异。分析使用CFD工具FloTHERM进行数值模拟建模,并基于英特尔商用服务器产品进行实际测试测量。
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引用次数: 1
Numerical Study of Multi Hot Spot GaN Cooling in a Cold Plate Considering Different Flow Networks 考虑不同流动网络的冷板多热点氮化镓冷却数值研究
Murat Parlak, E. Örs, Abuzer Özsunar
As electronic technology develops continuously, space and power allocated for cooling demands increase with time. Therefore, it becomes necessary to develop effective approaches to decrease the cooling power spent and allocated space to obtain low SWAP (Size Weight and Power) values. In this study, the application of T-Shaped branching is studied numerically in detail to get uniform temperature distribution and low-pressure drop as far as the chip junction temperature (GaN MMIC- Monolithic Microwave Integrated Circuit) is kept below the allowable temperature limit. The hotspot has a very challenging value with over 300W/cm2. The cooling liquid temperature is 45°C and the hot spot case temperature has to be kept below 100°C. In the analysis, the %60 ethylene glycol water mixture (EGW) is used as a cooling fluid and all analyses are done using constant thermal properties of materials. The microchannel heatsink has been already designed according to the given allowable volume and it is kept unchanged throughout the study. Since there are 8x2 heat sources, it is essential to guide the flow for uniform flow and temperature distribution. Because of size limitation in the cold plate, the inlet and outlet of the manifold are squeezed to a small area. It consists of two main lines, one is distributing and the other is collecting. They are designed to distribute the fluid as much as equal among the hotspots. All analyses are carried out with different flow rate input and branching is applied both free design and using the rule of Hess Murray (Construction Law) and the results of the solutions are compared and evaluated in terms of pressure drop, temperature uniformity, pumping power, flow balance
随着电子技术的不断发展,分配给冷却需求的空间和功率随着时间的推移而增加。因此,有必要开发有效的方法来减少所消耗的冷却功率和分配的空间,以获得较低的SWAP(尺寸重量和功率)值。在本研究中,对t形分支的应用进行了详细的数值研究,以在芯片结温(GaN MMIC- Monolithic Microwave Integrated Circuit)低于允许温度极限的情况下获得均匀的温度分布和低压降。热点具有非常具有挑战性的价值,超过300W/cm2。冷却液温度为45℃,热点箱温度必须保持在100℃以下。在分析中,60%的乙二醇水混合物(EGW)被用作冷却液,所有的分析都是使用材料的恒定热性能来完成的。微通道散热器已经根据给定的允许体积进行了设计,并且在整个研究过程中保持不变。由于存在8x2的热源,因此为保证流量和温度分布均匀,必须进行导流。由于冷板的尺寸限制,歧管的进出口被压缩到很小的面积。它由两条主线组成,一条是分配,另一条是收集。它们被设计成在热点之间均匀地分配流体。所有的分析都是在不同的流量输入下进行的,并采用自由设计和使用Hess Murray (Construction Law)规则进行分支,并从压降、温度均匀性、泵送功率、流量平衡等方面对解决方案的结果进行比较和评价
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引用次数: 0
Corrosion in Liquid Cooling Systems with Water-Based Coolant – Part 2: Corrosion Reliability Testing and Failure Model 水基冷却剂液体冷却系统的腐蚀。第2部分:腐蚀可靠性试验和失效模型
C. Kim, G. Ni, G. Kini, Je-Young Chang, A. Saha, Aravindha R. Antoniswamy, Iolanda Klein, Michael Jorgensen, Minseok Ha, Peng Li, B. Wondimu, Dev Kulkarni
This paper reports the corrosion mechanism active in microchannel cold plates used in a liquid cooling system and proposes a kinetic model describing the rate of corrosion-induced failure as a function of testing conditions. The corrosion failure mechanism investigated in this paper is galvanic corrosion because the cold plate is typically made of Cu and is assembled using brazing alloys and there exists a galvanic potential between the Cu and the brazed area. A series of experimental characterizations indicates that the brazed joint is subjected to galvanic attack when exposed to a coolant, a mixture of water and propylene glycol (PG), with a galvanic potential sufficient to dissolve the braze component with an accelerated rate. Various testing on the galvanic corrosion finds that the braze (a ternary alloy of Cu, Ag, and P) becomes an anode in the galvanic pair and loses the component element by the process of dissolution. This type of galvanic corrosion is found to exist even with corrosion inhibitors present in the coolant, necessitating the corrosion assessment methodology that can predict the rate of cold plate failure with the use of the "accelerated testing" and the prediction model. Our research leads to the development of the micro-galvanic cell testing as well as the zero resistance ammeter (ZRA) methodologies. Our investigation with these testing methodologies presents clear evidence showing that the galvanic corrosion is the most active and serious form of corrosion in the cold-plate with the galvanic pair exerting as high as ~0.3V anodic potential on the brazed joint. It is also found that the rate of corrosion can be further accelerated with temperature and the external potential purposely applied across the Cu and the braze. The resulting galvanic corrosion kinetics collected in the form of current may be used to predict the corrosion rate at use conditions as they are found to follow the form of an Arrhenius-type kinetics model with a consideration of the corrosion acceleration factor.
本文报道了用于液冷系统的微通道冷板的腐蚀机理,并提出了一个描述腐蚀诱发失效率随试验条件变化的动力学模型。本文研究的腐蚀失效机制是电偶腐蚀,因为冷板通常由铜制成,并使用钎焊合金组装,并且铜与钎焊区域之间存在电偶。一系列实验表征表明,当暴露于冷却剂(水和丙二醇(PG)的混合物)时,钎焊接头受到电偶攻击,电偶势足以以加速的速度溶解钎焊成分。对电偶腐蚀的各种测试发现,钎焊(铜、银、磷三元合金)在电偶中成为阳极,并通过溶解过程失去组成元素。这种类型的电偶腐蚀被发现存在,即使在冷却剂中存在腐蚀抑制剂,需要腐蚀评估方法,可以使用“加速测试”和预测模型来预测冷板的失败率。我们的研究导致了微原电池测试以及零电阻安培计(ZRA)方法的发展。我们用这些测试方法进行的调查清楚地表明,电偶腐蚀是冷板中最活跃和最严重的腐蚀形式,电偶对钎焊接头的阳极电位高达~0.3V。结果表明,温度升高,外加电势作用于铜和钎焊表面时,腐蚀速率会进一步加快。以电流形式收集的电偶腐蚀动力学可用于预测使用条件下的腐蚀速率,因为它们遵循考虑腐蚀加速因子的arrhenius型动力学模型的形式。
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引用次数: 2
Shock Performance Enhancement of a Container for Rack Server 机架服务器的容器防震性能增强
Pengcheng Yin, Huayan Wang, Jiefeng Xu, Van-Lai Pham, Seungbae Park
Electronic devices suffer from many different types of shock environments. Especially during transportation, hugely large impacts and amplified shock accelerations are transmitted to electronic devices and container, resulting in mechanical failure of the electronic components such as solder-joint failures, chip-cracking and pad cratering, etc. In this paper, we did a container design for rack server in order to increase its shock performance. The foam packaging with different structures were investigated for rack server which can protect rack server in good condition during transportation. Explicit finite element dynamic analysis was performed to improve the shock container. Based on the numerical model, the parametric study was conducted regarding the structure and thickness of foam packaging.
电子设备遭受许多不同类型的冲击环境。特别是在运输过程中,巨大的冲击和放大的冲击加速度传递给电子设备和容器,导致电子元件的机械故障,如焊点失效、芯片开裂、焊盘打孔等。为了提高机架服务器的抗冲击性能,本文对机架服务器进行了容器设计。研究了机架式服务器不同结构的泡沫包装,使机架式服务器在运输过程中保持良好状态。对冲击容器进行了显式有限元动力学分析。基于数值模型,对泡沫包装的结构和厚度进行了参数化研究。
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引用次数: 3
Effect of Changes in Creep Properties Due to Sintering on Fatigue Life of Ag Sinter Bonding Layer of Power Module 烧结蠕变性能变化对功率模块银烧结层疲劳寿命的影响
Iori Yaguchi, Sho Teradaira, Leo Umino, Qiang Yu
In this paper, the characteristics of the Ag sinter bonding of the Si power module are described, and the effect of the change in creep properties due to sintering condition on the Ag sinter bonding layer was investigated. The authors have been studying changes in creep properties and fatigue life of Ag sinter materials. The Manson-coffin rule is derived using TCT analysis. Calculate the temperature change at the bonding layer using electro-thermal analysis. Based on the result, PCT analysis are performed. the Inelastic strain range of the bonding layer is investigated by thermo-structural analysis. Based on the results, the fatigue strength properties of the Ag sintering bonding layer are investigated using the Manson-coffin rule. It was found that creep has a significant effect on fatigue life.
本文描述了Si功率模块的银烧结键合特性,并研究了烧结条件对银烧结键合层蠕变性能的影响。对银烧结材料蠕变性能和疲劳寿命的变化进行了研究。利用TCT分析,导出了Manson-coffin规则。利用电热分析计算键合层的温度变化。在此基础上进行PCT分析。通过热结构分析研究了粘接层的非弹性应变范围。在此基础上,采用Manson-coffin规则研究了Ag烧结结合层的疲劳强度特性。结果表明,蠕变对疲劳寿命有显著影响。
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引用次数: 0
Analyzing the Distribution of Microencapsulated Organic Phase Change Materials Embedded in a Metallic Matrix 金属基体中微封装有机相变材料的分布分析
Melissa K. McCann, M. Fish, L. Boteler, D. Agonafer
This work aims to mitigate the overdesign of steady state packaging systems by combining an organic phase change material (o-PCM) and a metallic PCM (m-PCM) to create a passive cooling composite for pulse power applications. The organic constituent, melamine microencapsulated paraffin spheres, is manually mixed into a Field’s metal (32.5Bi/51In/16.5Sn wt%) matrix. Four concentrations are synthesized containing organic volumetric fractions (VF) of 21.8%, 40.3%, 50.1%, and 61.2%, with a liquid-solid melting temperature near 60°C. Several tools aid in determining the physical arrangement and thermal properties of the prepared PCM composites. A scanning electron microscope (SEM) shows preliminary o-PCM orientations on the composite surface at various magnifications. For interior o-PCM sphere distribution analysis, still images are taken from time-lapse videos created from a micro-computed tomographic (micro-CT) system. Binarization and pixel counting techniques are able to determine effective internal VFs within 3-5% of the prepared bulk VF. Differential scanning calorimetry is employed to determine the phase change onset temperature, heating peak temperature, and latent heat of the PCM composites. This novel PCM fabrication approach decreases the device package size, limits the associated weight, increases the system performance, and minimizes the composite cost.
这项工作旨在通过结合有机相变材料(o-PCM)和金属相变材料(m-PCM)来创建一种用于脉冲功率应用的被动冷却复合材料,从而减轻稳态封装系统的过度设计。有机成分,三聚氰胺微胶囊石蜡球,被人工混合到Field的金属(32.5Bi/51In/16.5Sn wt%)基质中。合成了有机体积分数(VF)分别为21.8%、40.3%、50.1%和61.2%的四种浓度,液固熔融温度接近60℃。几种工具有助于确定所制备的PCM复合材料的物理排列和热性能。扫描电子显微镜(SEM)在不同的放大倍数下显示了复合材料表面的初步o-PCM取向。对于内部o-PCM球体分布分析,静态图像取自微计算机断层扫描(micro-CT)系统创建的延时视频。二值化和像素计数技术能够在制备的体VF的3-5%内确定有效的内部VF。采用差示扫描量热法测定了复合材料的相变起始温度、发热峰温度和潜热。这种新颖的PCM制造方法减小了器件封装尺寸,限制了相关重量,提高了系统性能,并最大限度地降低了复合成本。
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引用次数: 2
Thermal Performance of Pump-assisted Loop Heat Pipe using R245fa as Working Fluid 以R245fa为工质的泵辅助环路热管热性能研究
S. Chang, K. Chiang, F. Lin, W. Hung
The thermal performances of two loop heat pipes driven by capillary force (CF) and pumping force (PF) using R245a as working fluid were experimentally studied. The variations responsive to the adjustments of heating power, condenser cooling condition and flow rate of working fluid for the average Nusselt numbers of evaporator and condenser, the heat transmission networks, the total thermal resistances and the cooling power consumptions for the CF and PF loop heat pipes were comparatively examined. A selective set of experimental data demonstrated the improvements of thermal performance for the PF loop heat pipe due to the increased vapor-liquid circulation rates and the modified pressure drop characteristics along the loop. The dominant physics for the thermal performance improvements from the CF references were discussed. A set of empirical correlations that permitted the evaluation of the total thermal resistances of the PF loop were devised to assist the relevant engineering applications. Justified by the vanished start-up limit and the reductions of thermal resistance disclosed by the present preliminary study, the research focuses for the technology advancement of the forced convective loop heat pipe was recommended.
实验研究了以R245a为工质,在毛细管力(CF)和泵力(PF)驱动下的双回路热管的热性能。比较考察了蒸发器和冷凝器平均努塞尔数、CF和PF回路热管的传热网络、总热阻和冷却功率随加热功率、冷凝器冷却条件和工质流量的变化规律。一组选择性的实验数据表明,由于蒸汽-液体循环速率的增加和沿回路压降特性的改变,PF环路热管的热性能得到了改善。讨论了CF文献中热性能改进的主要物理原理。一组经验相关性,允许评估的总热阻的PF回路设计,以协助相关的工程应用。根据本初步研究显示的启动极限消失和热阻降低,提出了强制对流回路热管技术进步的研究重点。
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引用次数: 2
Disk Failure Early Warning Based on the Characteristics of Customized SMART 基于定制SMART特性的硬盘故障预警
Jian Zhao, Yongzhan He, Hongmei Liu, Jiajun Zhang, B. Liu, Jun Zhang, Wenqing Lv, Alex Zhou, Feng Jiang, Jing Liu, Ahujia Nishi
Today, with the deep popularization of the Internet, continuous development of 5G, cloud and artificial intelligence, the total global data volume is increasing explosively. With more and more data stored in the data center, traditional hard drives are still hosting large amounts of data, and the single-drive capacity is increasing with an average annual rate of more than 10%, so the availability of hard drives is increasingly impacting data security. According to statistics, hard disk failure rate is more than 50% in the whole server failure accounted, the data center has to sacrifice disk performance and time to recover data continuously. There are huge problems with traditional SMART-based fault monitoring in the fault alarm aging, coverage, accuracy, it can not be avoided in advance. Disk failure early warning systems based on disk customized SMART features are designed to solve these problems. It customized the status information, error statistics, environmental information, reliability information, etc. for the basic components related to disk, disc, motor, etc., and trained the hard disk characteristics of fault classes and normal classes by analyzing the statistics and clustering of various factors, and using the machine learning method strains related to the decision tree. Gradually establish a fault prediction model. The fault prediction model can handle the failed hard drive in advance, data backup and migration timely, so as to avoid failure and data loss, to protect the data security in the data center. The results show there is strong correlation with hard disk failure for the error rate of hard disk, reallocate sector, command timeout and so on, and the accuracy of the model in disk failure prediction can reach more than 98%.
今天,随着互联网的深度普及,5G、云和人工智能的不断发展,全球数据总量呈爆发式增长。随着数据中心存储的数据越来越多,传统硬盘仍然承载着大量的数据,单盘容量以年均10%以上的速度增长,因此硬盘的可用性对数据安全的影响越来越大。据统计,硬盘故障率占整个服务器故障的50%以上,数据中心不得不牺牲硬盘性能和时间来持续恢复数据。传统的基于智能的故障监测在故障报警老化、覆盖范围、准确性等方面存在着巨大的问题,无法避免提前报警。基于硬盘定制SMART功能的硬盘故障预警系统就是为了解决这些问题而设计的。针对磁盘、磁盘、电机等相关的基本部件定制状态信息、误差统计、环境信息、可靠性信息等,通过分析各种因素的统计和聚类,利用与决策树相关的机器学习方法应变,训练出故障类和正常类的硬盘特征。逐步建立故障预测模型。故障预测模型可以提前处理故障硬盘,及时备份和迁移数据,避免故障和数据丢失,保护数据中心的数据安全。结果表明,硬盘错误率、扇区再分配、命令超时等与硬盘故障有较强的相关性,该模型在硬盘故障预测中的准确率可达98%以上。
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引用次数: 4
Thermal Hydraulic Performance of High Porosity High Pore Density Thin Copper Foams Subject to Array Jet Impingement 阵列射流冲击下高孔隙率、高孔密度薄泡沫铜的热水力性能
Varun Prasanna Rajamuthu, S. Panse, S. Ekkad
Metal foams have shown promise in enhancing heat dissipation from heated surfaces and find applications in forced convection cooling environments like electronics cooling. The thermal and hydraulic performance of metal foams have a strong correlation to its pore density (pores per inch: PPI) and porosity. While high pore density is desired to enhance heat dissipation (due to higher effective heat transfer area), high porosity is suitable to maintain low pressure drop in forced convective cooling applications. Towards this end, an experimental study was carried out to evaluate the thermal-hydraulic performance of high pore density (90 PPI), high porosity (95%), thin Copper foams (3 mm thick) strategically placed over a heated surface of base area 20 mm x 20 mm. Heat transfer was facilitated with air as the working fluid impinging through a 3x3 array (x⁄dj = y⁄dj = 4) of circular nozzles of diameter, dj = 1.5 mm. Two metal foam-heated surface configurations were tested, a full foam configuration; where the metal foam covered the entire heated surface area, and a foam stripes configuration, where metal foam stripes were strategically placed over the heated surface, were studied for their heat transfer, pressure drop and thermal hydraulic performance at Reynolds numbers (Rej) between 3000 and 12000. A smooth surface, without metal foam, served as the baseline case. Additionally, the effect of varying jet-to-target plate distance (z) as z⁄dj = 2, 3, 5, 7 was studied. From experiments, it was observed that the stripes configuration had highest heat transfer enhancement of about 1.45 times that of the smooth surface target, at the expense of a marginal increase in pumping power, thereby making it the best configuration in terms of thermal hydraulic performance.
金属泡沫在增强受热表面的散热方面显示出了希望,并在电子冷却等强制对流冷却环境中找到了应用。金属泡沫的热工性能和水力性能与其孔隙密度(每英寸孔隙数:PPI)和孔隙率有很强的相关性。虽然高孔隙密度是为了增强散热(由于更高的有效传热面积),但高孔隙率适用于在强制对流冷却应用中保持低压力降。为此,进行了一项实验研究,以评估高孔隙密度(90 PPI),高孔隙率(95%),薄的铜泡沫(3毫米厚)放置在20毫米× 20毫米的加热表面上的热工性能。以空气为工质,通过直径为3 × 3 (x⁄dj = y⁄dj = 4)、dj = 1.5 mm的圆形喷嘴进行传热。测试了两种金属泡沫加热表面结构,一种是全泡沫结构;其中金属泡沫覆盖了整个加热表面,以及泡沫条纹配置,金属泡沫条纹被巧妙地放置在加热表面上,研究了它们在雷诺数(Rej)在3000到12000之间的传热、压降和热水力性能。光滑的表面,没有金属泡沫,作为基线案例。此外,还研究了z / dj = 2,3,5,7时射流与靶板距离(z)变化的影响。实验发现,条纹结构的传热强化效果最高,约为光滑表面目标的1.45倍,但泵送功率却略有增加,从而使其成为热工性能最好的结构。
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引用次数: 0
Localized Pool Boiling and Condensation Experiments over Functional CPU: Optimizing the Overall Thermal Resistance via Different Heat Transfer Scenarios 功能性CPU的局部池沸腾和冷凝实验:通过不同的传热方案优化整体热阻
Chady al Sayed, Omidreza Ghaffari, Francis Grenier, W. Tong, M. Bolduc, J. Morissette, Simon Jasmin, J. Sylvestre
Pool boiling cooling systems are one of the most promising candidates to address the increase of electronics power consumption. This cooling technique still exhibits many challenges to be fully adopted, such as the high-reliability risk associated with the full immersion of electronic components in dielectric liquids and the film boiling phenomena. This paper reports an investigation of the effects of multiple boiling scenarios on the overall thermal resistance of a close two-phase cooling system, mounted directly over a functional microprocessor. Two dielectric fluids (Novec 649 and 7000 from the 3M Corporation) were tested over nickel and copper processor surfaces. A better overall thermal resistance was achieved when boiling the Novec 7000 on top of the copper exposed processor surface. Degassing the setup to remove non-condensable gases lowered the absolute pressure inside the system and reduced the overall thermal resistance. Moreover, partially immersing inward heat sink pins into the dielectric liquid was observed to also lower thermal resistance. The best boiling scenario was achieved while using Novec 7000 and combining all other improvements. A (0.38±0.01) °C/W minimum overall thermal resistance was calculated from junction to air at a (130±4) W power consumption and a (73±0.4) °C maximum junction temperature. This minimum overall thermal value was 30% lower than the one associated with the best boiling scenario using Novec 649.
池沸腾冷却系统是解决电子产品功耗增加的最有希望的候选者之一。这种冷却技术仍面临许多挑战,如电子元件完全浸入介质液体和薄膜沸腾现象所带来的高可靠性风险。本文报告了多种沸腾场景对直接安装在功能微处理器上的紧密两相冷却系统的总热阻的影响的研究。两种介电流体(3M公司的Novec 649和7000)在镍和铜处理器表面上进行了测试。当Novec 7000在铜暴露的处理器表面上沸腾时,获得了更好的整体热阻。对装置进行脱气以去除不可冷凝气体,降低了系统内的绝对压力,降低了总体热阻。此外,将散热器引脚部分浸入介质液体中也可以降低热阻。最佳沸腾场景是在使用Novec 7000并结合所有其他改进时实现的。在(130±4)W功耗和(73±0.4)C最高结温下,从结到空气的最小总热阻为(0.38±0.01)°C/W。这一最小总热值比使用Novec 649的最佳沸腾情况下的最低热值低30%。
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引用次数: 9
期刊
2020 19th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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