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Process-Design Considerations for a Compressor Dry-Gas Seal-System Interface 压缩机干气密封-系统接口的工艺设计考虑
Pub Date : 2015-12-01 DOI: 10.2118/178912-PA
C. Leong, Sanjiv Goyal
Summary The dry-gas seal (DGS) is a critical integrity component of the centrifugal or screw compressor, providing shaft sealing and preventing uncontrolled escape of process gas from the casing. Failure of this component in the compressor can result in plant outage and considerable revenue loss to the operating company. The DGS relies on a very thin gas film that is formed between a stationary ring and a rotating ring. Pressurized and clean seal gas is introduced to work as the gas film, preventing leakage of the compressor casing gas. Minor seal-gas leakage from the gas seal is at low pressure, and is usually collected in an enclosed system for disposal (e.g., low-pressure or atmospheric flare). Failure of the DGS seal is often not caused by its intrinsic design issues, but rather by aspects peripheral to the seal. The need for pressurized seal gas necessitates the evaluation of possible sources of gas supply during normal operation and startup. Possible sources of supply evaluated in this study include high-pressure gas-export pipeline, multitrain arrangement to supply gas from the operating train to the standby train, and the use of gas boosters. Seal-gas cleanliness demands fine gas filtration as mandatory before gas entry to the seals. Because the seal gas undergoes different levels of pressure reduction within the seal, potential liquid (or condensation) and, in some cases, solid (hydrate) formation in the gas seals must be studied together with its mitigating measures in the design to avoid seal failure. The possible presence of other contaminants because of sour-gas components is addressed, along with suggested treatment methods. Other design considerations, such as reverse rotation, depressurization limitations, and reverse pressurization, are also addressed. Whether engineers are engaged in designing the gas-compression system or in troubleshooting the facilities operation, a clear understanding of these various aspects is important. This paper does not address the design of the DGS, which is proprietary to the manufacturer. On the basis of past experiences, this paper describes the various salient features and peripheral requirements of the DGS, and offers recommendations for interfacing with the compressor vendor from the process-system-design and -operation perspectives.
干气密封(DGS)是离心式或螺杆式压缩机的关键完整性部件,提供轴密封并防止过程气体从壳体中失控地逸出。压缩机中该部件的故障可能导致工厂停产,并给运营公司带来可观的收入损失。DGS依赖于在固定环和旋转环之间形成的非常薄的气膜。引入加压、洁净的密封气体作为气膜,防止压缩机机壳气体泄漏。从气体密封泄漏的少量密封气体是在低压下,通常收集在一个封闭的系统中进行处理(例如,低压或大气火炬)。DGS密封的失效通常不是由其内在设计问题引起的,而是由密封的外围方面引起的。由于需要加压密封气体,因此需要在正常运行和启动期间对可能的气源进行评估。本研究评估的可能的供气来源包括高压输气管道、从运行列车向备用列车供气的多列安排以及使用气体助推器。密封气体清洁度要求在气体进入密封之前必须进行精细的气体过滤。由于密封气体在密封内会经历不同程度的压力降低,因此必须研究气体密封中可能形成的液体(或冷凝物)以及某些情况下的固体(水合物),并在设计中采取缓解措施,以避免密封失效。由于含酸气体成分可能存在其他污染物,并提出了建议的处理方法。其他设计考虑因素,如反向旋转、降压限制和反加压,也得到了解决。无论工程师是从事气体压缩系统的设计还是设施运行的故障排除,清楚地了解这些方面都是很重要的。本文不涉及DGS的设计,它是制造商专有的。根据以往的经验,本文描述了DGS的各种显著特征和外围要求,并从工艺系统设计和操作角度提出了与压缩机供应商对接的建议。
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引用次数: 0
Effectiveness of Bypass-Pigging Solutions in Multiphase-Flow Pipelines With Waxy Crude Oil: Evaluation and Innovative Solution 含蜡原油多相流管道旁通清管方案的有效性:评价与创新方案
Pub Date : 2015-12-01 DOI: 10.2118/178424-PA
Sasidharan Adiyodi Kenoth, A. Matar, D. K. Gupta
prediction of pig velocity, pig-generated slug volume, slug duration, backpressure increase in the pipeline, and process-plant upset. Control of these parameters is very difficult during bypass-pigging operations because of its transient nature. The fluid behavior through bypass holes, subsequent downstream flow regime, and the nature of turbulence are unknown. Transient modeling and simulation results of bypass pigging with help of the OLGA Dynamic Multiphase Flow Simulator (available from Schlumberger) do not match with actual field results. Wax blockage of bypass holes also leads to erroneous results. In this paper, efforts are made to develop empirical correlations to approximate various parameters on the basis of experimental results in comparison with simulation-model prediction. Later, an innovative bypass geometry/profile is proposed and designed, and experimental results are evaluated.
预测清管器速度、清管器产生的段塞体积、段塞持续时间、管道背压增加以及工艺装置的破坏。在旁通清管作业中,由于这些参数的瞬态特性,控制这些参数非常困难。通过旁通孔的流体行为、随后的下游流态以及湍流的性质都是未知的。利用OLGA动态多相流模拟器(可从斯伦贝谢获得)进行的旁通清管瞬态建模和仿真结果与实际现场结果不匹配。蜡堵塞旁通孔也会导致错误的结果。本文试图在实验结果的基础上,通过与模拟模型预测的比较,建立经验关联来近似各种参数。随后,提出并设计了一种新型的旁路几何/轮廓,并对实验结果进行了评价。
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引用次数: 3
Economics Of Steam Generation For Thermal Enhanced Oil Recovery 热提高采收率的蒸汽发生经济性
Pub Date : 2015-12-01 DOI: 10.2118/172004-PA
M. Chaar, Milton Venetos, J. Dargin, D. Palmer
Steam Generation for Thermal EOR Three methods of steam generation have been considered (Fig. 1): • Fuel-fired once-through steam generator (Boiler) • Cogeneration (Cogen) with a power plant by use of a oncethrough heat-recovery steam generator • Solar steam generator (Solar) by use of concentrating solar power (CSP) The first method, Boiler, burns fuel directly to generate steam. Boilers have the most-flexible operations, but are most dependent on fuel costs. The second method uses the high-temperature flue gas from the gas turbine (GT) as “waste heat” to produce steam in a once-through heat-recovery steam generator (Cogen). Cogen steam production is linked to the power production of the GT. Operators sometimes add supplementary firing to the Cogen, called duct burners. The steam produced from duct burning has the advantage of rebalancing the electricity vs. thermal demand, but it is linked directly to fuel price. The third method, Solar, uses mirrors to concentrate the sun’s energy to generate steam. Three solar steam plants have been built: The 21Z in California (2011) and the Amal SSGP in Oman (2012) use enclosed-trough technology, and the Coalinga project in California (2011) uses tower technology. Coalinga ceased solar operations in 2014. In July 2015, a 6,000-tons-of-steam/D (1-GW) enclosed-trough solar plant (Miraah) was announced in Oman. Solar has the highest capital expenditure (Capex) of the methods considered, but consumes no fuel. The pros and cons of these three methods are summarized in Table 1.
热提高采收率的蒸汽产生已经考虑了三种蒸汽产生方法(图1):•燃料一次性蒸汽发生器(Boiler)•热电联产(Cogen)与发电厂使用一次性热回收蒸汽发生器•太阳能蒸汽发生器(Solar)使用聚光太阳能发电(CSP)第一种方法,锅炉,直接燃烧燃料产生蒸汽。锅炉的操作最灵活,但也最依赖于燃料成本。第二种方法是利用燃气轮机(GT)的高温烟气作为“余热”,在一次性热回收蒸汽发生器(Cogen)中产生蒸汽。热风蒸汽的产生与燃气轮机的发电有关。操作员有时会在热风中添加补充燃烧,称为管道燃烧器。管道燃烧产生的蒸汽具有重新平衡电力与热能需求的优势,但它与燃料价格直接相关。第三种方法,太阳能,利用镜子集中太阳能产生蒸汽。三座太阳能蒸汽发电厂已经建成:加利福尼亚州的21Z(2011年)和阿曼的Amal SSGP(2012年)使用了封闭槽式技术,加利福尼亚州的Coalinga项目(2011年)使用了塔式技术。Coalinga在2014年停止了太阳能业务。2015年7月,阿曼宣布了一个6,000吨蒸汽/天(1gw)的封闭槽式太阳能发电厂(Miraah)。在考虑的方法中,太阳能的资本支出(Capex)最高,但不消耗燃料。表1总结了这三种方法的优缺点。
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引用次数: 7
The Savvy Separator Series: Part 4. The Ghosts of Separators Past, Present, and Future 精明的分离器系列:第4部分。过去、现在和未来分离者的幽灵
Pub Date : 2015-12-01 DOI: 10.2118/1215-0018-OGF
Past Members, Present, R. Chin
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引用次数: 1
Designing Efficient Facilities in Challenging Locations 在具有挑战性的地点设计高效的设施
Pub Date : 2015-12-01 DOI: 10.2118/1215-0011-OGF
S. Whitfield
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引用次数: 0
Performance Testing of an Inline Electrocoalescer Device With Medium and Heavy Crudes 中、重质原油在线电聚结装置的性能测试
Pub Date : 2015-10-01 DOI: 10.2118/174090-PA
Ed Grave, M. D. Olson, A. Menchaca, R. Westra, M. R. Akdim
Introduction Dehydration plays a fundamental role in the production and processing of crude oil. The removal of water from heavy crude is a challenge for many oil-processing facilities, even when only topside applications are considered (Moraes et al. 2013). It can also pose a big challenge for processing medium crudes, and in general for any highly emulsified hydrocarbon liquids, such as those obtained from high-pressure applications and enhanced-oil-recovery (EOR) processes. Besides using mechanical means to separate water from oil, other common methods of enhanced dehydration include heating, use of chemical demulsifiers, and electrostatic treatment (Silset 2008). Other possible techniques are pH adjustment, filtration, and membrane separation (Eow et al. 2001). Heat treatment can effectively destabilize water-in-oil (WIO) emulsions; however, it is also energy intensive and typically results in a larger system footprint. Capital and operational expenditure can be considerable in conventional applications (Pruneda et al. 2005), and the use of heat treatment is either economically unattractive or impractical in subsea, Arctic, remote, or marginal field applications. Further, the solubility of water in oil increases with temperature. As the oil cools during transportation, free water drops out in the pipeline, which could cause flow-assurance issues. Besides this, heat treatment causes volatile hydrocarbons to flash out of the liquid phase, which can result in appreciable volume shrinkage and API-gravity reduction in the heated crude oil (Manning and Thompson 1995). This means that there is a practical and economical limit in the amount of water that can be removed from crude oil through the use of heat treatment alone. For this reason, a combination of heat treatment and demulsifiers is by far the most-common method of enhanced dehydration because many crude-oil emulsions become unstable when treated with the right type and concentration of demulsifier (Arnold and Stewart 1998; Caird 2008; Kelland 2009) at high temperature. While chemical treatment requires a relatively lower capital investment and less energy than heat treatment, it can bear a considerable operating cost, and ensuring an uninterrupted supply of chemicals to the production site can be challenging. While the supply of chemicals to any production facility can be expensive and sensitive to changes in weather conditions, market availability, or political factors, the supply of chemicals to subsea, Arctic, remote, or marginal field applications is a far greater logistical and economical challenge. Electrostatic treatment can be effective at breaking WIO emulsions. It is also one of the most energy-efficient methods used for destabilization of WIO emulsions (Eow et al. 2001), and is considered an enabling technology for the subsea separation of produced water from heavy oil in deepwater developments (Euphemio et al. 2007). When it is used in combination with chemical and/or heat treat
脱水在原油生产加工过程中起着至关重要的作用。对于许多石油加工设施来说,从重质原油中去除水是一个挑战,即使只考虑了上层应用(Moraes et al. 2013)。对于处理介质原油,以及一般情况下任何高度乳化的碳氢化合物液体,例如高压应用和提高采收率(EOR)过程中获得的液体,这也会带来很大的挑战。除了使用机械手段将水和油分离之外,其他常见的强化脱水方法包括加热、使用化学破乳剂和静电处理(Silset 2008)。其他可能的技术有pH调节、过滤和膜分离(Eow等,2001年)。热处理能有效地破坏油包水(WIO)乳状液的稳定性;然而,它也是能源密集型的,通常会导致更大的系统占用空间。在传统应用中,资本和运营支出可能相当可观(Pruneda et al. 2005),而在海底、北极、偏远或边缘油田应用中,使用热处理要么在经济上不吸引人,要么不切实际。此外,水在油中的溶解度随着温度的升高而增加。随着石油在运输过程中冷却,游离水会从管道中脱落,这可能会导致流动保障问题。除此之外,热处理还会使挥发性碳氢化合物从液相中闪出,从而导致加热后的原油体积明显缩小,api比重降低(Manning and Thompson 1995)。这意味着仅通过热处理就能从原油中除去的水量是有实际和经济限制的。由于这个原因,热处理和破乳剂的组合是迄今为止最常用的强化脱水方法,因为许多原油乳状液在使用合适类型和浓度的破乳剂处理时会变得不稳定(Arnold and Stewart 1998;游民2008;Kelland 2009)在高温下。虽然化学处理需要相对较低的资本投资和较少的能源,但它可以承担相当大的运营成本,并且确保化学品不间断地供应到生产现场可能具有挑战性。虽然向任何生产设施供应化学品都是昂贵的,而且对天气条件、市场可用性或政治因素的变化很敏感,但向海底、北极、偏远或边缘油田供应化学品是一个更大的后勤和经济挑战。静电处理可以有效地破坏WIO乳剂。它也是用于破坏WIO乳液稳定性的最节能的方法之一(Eow等人,2001年),被认为是深水开发中从稠油中分离产出水的一项有利技术(Euphemio等人,2007年)。当它与化学和/或热处理结合使用时,它可以通过降低总体能耗,减少化学破乳剂的使用,或两者兼而有之,从而提高生产设施的经济性。静电聚结器产生的电场会影响油中分散水滴的极化,从而影响WIO乳液的形貌Copyright©2015 Society of Petroleum Engineers
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引用次数: 10
Carbon Capture and Storage for Enhanced Oil Recovery: Integration and Optimization of a Post-Combustion CO 2 -Capture Facility at a Power Plant in Abu Dhabi 提高石油采收率的碳捕获和储存:阿布扎比一家发电厂燃烧后二氧化碳捕获设施的集成和优化
Pub Date : 2015-10-01 DOI: 10.2118/171692-PA
A. Reichl, Gernot Schneider, Torsten Schliepdiek, Oliver Reimuth
fossil-fueled power plants remain the backbone of power generation (IEA 2013b). To satisfy this demand, numerous new-builts are planned all around the world. Keeping the temperature-increase goal of 2°C for global warming in mind, this development calls for mature carbon-capture techniques that reduce the climate impact of fossil-fueled power stations. Among the most-advanced and -engineered solutions for carbon dioxide (CO2) capture are post-combustion absorption/desorption processes, usually with aqueous amine solutions as solvents (Blauwhoff et al. 1984; Kohl and Nielsen 1997; Rinker et al. 2000; da Silva and Svendsen 2004). The Technology Owner, as a modification, has developed the PostCapTM (post-combustion carbon-capture) process by use of an amino acid salt (AAS) dissolved in water as solvent. AASs are described by various authors as a promising alternative to conventional amines (e.g., Rochelle et al. 2001; van Holst et al. 2006; Abu Zhara 2009; Feron and Puxty 2011; Majchrowicz 2014). The advantages are that AASs are salts and are therefore nonvolatile, which eliminates the threat of inhalation and solvent loss through gas phase. Moreover, many AASs are naturally occurring substances that are nontoxic, nonexplosive, odorless, and biodegradable. This leads to exceptional benefits for the operability of AAS-based CO2-capture units. Capturing CO2 for climate-related reasons, however, is only one side of the story. The use of CO2 as a valuable product is one step forward. The yield from oil fields can be increased considerably by enhanced oil recovery (EOR), a tertiary method of injecting CO2 underground with high pressure and thus extracting oil. The oil/ CO2 mixture reaching ground level can be flashed off and separated by well-established technologies; the CO2 will be reinjected and will remain underground after a certain number of turnovers. Studies name a potential worldwide demand of 260 to 310 gigatons (Gt) of CO2 for EOR (Van Leeuwen 2011), which could even be extended up to 460 Gt by application to smaller oil fields (Godec 2011). The CO2 will be, finally, stored underground. The resulting oil yield is given in the studies to be approximately 880 to 1,050 billion bbl of oil (Van Leeuwen 2011) or even more than 1,500 billion bbl (Godec 2011). Near-term projections forecast an annual use of 124 megatons (Mt) of CO2 in the US only by 2020 (Wallace and Kuuskraa 2014). Aiming both at climate and economic benefits, Masdar has initiated the Abu Dhabi Carbon-Capture, -Usage, and -Storage Studies, with the objective to develop a carbon-capture network in Abu Dhabi capable of providing large reductions of CO2 emissions while providing CO2 for EOR purposes. Phase 1 of the project, the purification and transport of approximately 800,000 tons of CO2 annually emitted from a steelmaking process, has started construction and is planned to go into operation in 2016. As a further component for Masdar’s initiative, the Technology Owner and Masdar have
化石燃料发电厂仍然是发电的支柱(IEA 2013)。为了满足这一需求,世界各地规划了许多新建筑。考虑到全球变暖2°C的升温目标,这一发展需要成熟的碳捕获技术,以减少化石燃料发电站对气候的影响。二氧化碳(CO2)捕获的最先进和设计的解决方案是燃烧后吸收/解吸过程,通常以胺水溶液作为溶剂(Blauwhoff等人,1984;Kohl and Nielsen 1997;Rinker et al. 2000;da Silva and Svendsen 2004)。作为改进,技术所有者开发了PostCapTM(燃烧后碳捕获)工艺,使用溶解在水中的氨基酸盐(AAS)作为溶剂。各种作者将AASs描述为传统胺的有前途的替代品(例如,Rochelle等人,2001;van Holst et al. 2006;Abu Zhara 2009;Feron and Puxty 2011;Majchrowicz 2014)。优点是AASs是盐,因此不挥发,从而消除了吸入和溶剂通过气相损失的威胁。此外,许多AASs是天然存在的物质,无毒、不易爆、无味、可生物降解。这为基于aas的二氧化碳捕获单元的可操作性带来了特殊的好处。然而,为气候相关的原因捕获二氧化碳只是故事的一个方面。利用二氧化碳作为一种有价值的产品是向前迈出的一步。提高采收率(EOR)是一种向地下高压注入二氧化碳从而提取石油的第三种方法,可以大大提高油田的产量。到达地面的油/二氧化碳混合物可以通过成熟的技术闪蒸和分离;经过一定次数的循环后,二氧化碳将被重新注入并留在地下。研究指出,全球用于提高采收率的潜在二氧化碳需求量为260至310亿吨(Gt) (Van Leeuwen 2011),如果应用于较小的油田,这一需求甚至可能扩大到4600亿吨(Godec 2011)。最终,二氧化碳将被储存在地下。研究表明,由此产生的石油产量约为8800亿至10500亿桶(Van Leeuwen 2011),甚至超过1.5万亿桶(Godec 2011)。近期预测显示,仅到2020年,美国每年的二氧化碳排放量就将达到1.24亿吨(Wallace and Kuuskraa 2014)。针对气候和经济效益,马斯达尔发起了阿布扎比碳捕集、利用和封存研究,目标是在阿布扎比开发一个碳捕集网络,能够大幅减少二氧化碳排放,同时为EOR目的提供二氧化碳。该项目的第一阶段,净化和运输炼钢过程中每年排放的约80万吨二氧化碳,已经开始建设,计划于2016年投入运营。作为Masdar计划的进一步组成部分,技术所有者和Masdar已经完成了前端工程和设计研究版权©2015年石油工程师学会
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引用次数: 5
Batata 2 Remote Well Pad: Executing Sustainable Development at a Sensitive Amazon Basin Area--Decommission and Abandonment Batata 2远程井台:在亚马逊盆地敏感地区实施可持续发展——退役和废弃
Pub Date : 2015-10-01 DOI: 10.2118/173555-PA
F. L. Benalcazar, S. Valdivieso
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引用次数: 0
Solving Deepwater Challenges in a Low Price Environment 在低价格环境下解决深水挑战
Pub Date : 2015-10-01 DOI: 10.2118/1015-0010-OGF
S. Whitfield
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引用次数: 1
Managing Nontechnical Risk in Offshore Projects 管理海上项目中的非技术风险
Pub Date : 2015-10-01 DOI: 10.2218/1015-0016-OGF
S. Whitfield
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引用次数: 2
期刊
Oil and gas facilities
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