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RESEARCH AND SELECTION OF CATALYSTS FOR INSTALLATION PENTANE-HEXANE ISOMERIZATION 研究和选择用于戊烷-己烷异构化装置的催化剂
Pub Date : 2024-06-07 DOI: 10.17122/ogbus-2024-3-236-246
Nikita S. Zatylkin, Vadim A. Bulankin, Andrey N. Uhov, Vera V. Fomina
There are strict restrictions on the quality requirements of gasoline produced at refineries, currently operating pentane-hexane isomerization (PGI) plants, including PGI-434, use the foreign ATIS-21 catalyst from Axens, which has a number of disadvantages during operation. A study was conducted to find an alternative catalyst. To eliminate these disadvantages, it is proposed to use an alternative catalyst SI-2B of Russian production. The analysis is carried out and the comparative characteristics of the catalysts are presented, including a comparison of the activities in the formation of isomers. The results of the study show that replacing the ATIS-2L catalyst at the PGI-434 installation with a SI-2B catalyst will improve the conditions of the isomerization process, as well as lower capital and operating costs. The most profitable catalyst has been selected.
炼油厂对所生产汽油的质量要求有严格限制,目前运行的戊烷-己烷异构化(PGI)装置,包括 PGI-434 都使用国外 Axens 公司生产的 ATIS-21 催化剂,这种催化剂在运行过程中存在许多缺点。为了找到替代催化剂,我们进行了一项研究。为了消除这些缺点,建议使用俄罗斯生产的替代催化剂 SI-2B。研究分析了催化剂的比较特性,包括异构体生成活性的比较。研究结果表明,用 SI-2B 催化剂替换 PGI-434 装置的 ATIS-2L 催化剂将改善异构化工艺的条件,并降低资本和运营成本。最有利可图的催化剂已经选定。
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引用次数: 0
IMPROVING SAFETY SYSTEMS WHEN WORKING AT HEIGHTS 改进高空作业安全系统
Pub Date : 2024-06-07 DOI: 10.17122/ogbus-2024-3-31-52
Nail Kh. Abdrakhmanov, Zemfira A. Zakirova, Gulnara M. Sharafutdinova, Maxim Yu. Kochergin, Riana A. Sultanova, Yulia A. Denisova, Alina K. Navanova
This article deals with the problem of falls from heights and their consequences for human health and life. Falls from height of an employee is the most frequent cause of an accident. In the Russian Federation every third or fourth serious accident occurs due to a fall from a high object. This fact confirms the need for a systematic approach to ensuring the safety of work at height. Statistics of the World Health Organization and the Federal Service for Labor and Employment on falls as a significant public health problem and the most common types of accidents in Russia are presented. Data on the distribution of accidents with severe consequences in 2020 and 2021 in organizations of the Russian Federation are also presented. Based on the analysis, the causes and factors affecting the frequency of falls are identified. The most significant preconditions for a worker to fall are determined, they are the improper use of personal protective equipment.The article discusses the safety systems, their advantageous and missing characteristics. A unique new safety harness system is presented, which is oriented to ensure safety when working at heights and carrying out fire operations in the field of construction, energy, utility works and safety at heights. The operation of the cushioning element in the system and its benefits, such as preventing injury to the spine and other body parts in contact with the system, are described. It also notes the improved fire resistance and lightness of the system by replacing the chain sling with reinforced fiber halyards.
本文讨论的是高处坠落问题及其对人类健康和生命造成的后果。员工从高处坠落是最常见的事故原因。在俄罗斯联邦,每三、四起严重事故中就有一起是从高处坠落。这一事实证明,有必要采取系统的方法来确保高空作业的安全。本文介绍了世界卫生组织和联邦劳动与就业局关于高空坠落这一重大公共卫生问题以及俄罗斯最常见事故类型的统计数据。此外,还提供了 2020 年和 2021 年在俄罗斯联邦各组织中造成严重后果的事故分布数据。在分析的基础上,确定了影响跌倒频率的原因和因素。文章讨论了安全系统及其优势和不足之处。文章介绍了一种独特的新型安全带系统,旨在确保建筑、能源、公用事业工程和高空安全领域的高空作业和消防作业的安全。介绍了该系统中缓冲元件的工作原理及其益处,如防止脊柱和身体其他部位与系统接触时受伤。报告还指出,用增强纤维吊绳取代链条吊索后,该系统的防火性能和重量都得到了改善。
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引用次数: 0
INTENSIFICATION OF HEAT TRANSFER OF CONTACT REACTOR FOR SULFURIC ACID ALKYLATION OF ISOBUTANE WITH BUTYLENES 强化异丁烷与丁烯硫酸烷基化接触反应器的传热
Pub Date : 2024-06-07 DOI: 10.17122/ogbus-2024-3-206-220
Stepan Zhdanov, A. V. Gantsev
Modern requirements for the quality of automotive fuel, particularly in the context of environmental sustainability, emphasize the urgent need to optimize its production processes. One key stage in this area is sulfuric acid alkylation, a process aimed at obtaining a high-quality gasoline component with minimal harmful impurities.The aim of this study is to improve the heat transfer efficiency in the contact reactor of this process to enhance the quality of the resulting alkylate. The article's structure includes an analysis of the significance of isobutane and olefin alkylation in the presence of sulfuric acid, emphasizing its crucial role in obtaining a component with high detonation resistance and minimal harmful elements for automotive fuel. Against this background, the issue of increased temperature in the reaction zone is highlighted, leading to the formation of harmful by-products and deteriorating the quality of the alkylate.The research methodology involves modeling flows in the reaction zone of the contact reactor using the SolidWorks 3D software and the Flow Simulation tool. Analysis of the base reactor model revealed a problematic stagnant zone, negatively impacting heat transfer efficiency and the temperature regime of the process.The article proposes a solution to this issue by modernizing the reactor with the introduction of spiral partitions, promoting improved flow turbulence and increased heat transfer coefficient. Modeling the modernized reactor demonstrates a more uniform flow distribution and temperature reduction, which can lead to improved alkylate quality and reactor productivity.The results of this study provide a basis for optimizing alkylation processes to enhance the efficiency of producing environmentally friendly automotive gasoline.
现代对车用燃料质量的要求,特别是在环境可持续发展的背景下,强调了优化其生产工艺的迫切需要。该领域的一个关键阶段是硫酸烷基化,该工艺旨在获得有害杂质极少的高质量汽油成分。本研究的目的是提高该工艺接触反应器中的传热效率,以提高所得烷基化物的质量。文章的结构包括分析在硫酸存在下异丁烷和烯烃烷基化的意义,强调其在获得抗爆性强、有害元素最少的车用燃料组分方面的关键作用。研究方法包括使用 SolidWorks 3D 软件和流动模拟工具对接触式反应器反应区的流动进行建模。对基础反应器模型的分析表明,停滞区存在问题,对热传导效率和工艺的温度制度产生了负面影响。文章提出了解决这一问题的方法,即通过引入螺旋隔板对反应器进行现代化改造,从而改善流动湍流并提高热传导系数。本研究的结果为优化烷基化工艺提供了依据,从而提高了生产环保型车用汽油的效率。
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引用次数: 0
SPECIFIC CARBON DIOXIDE EMISSIONS OF INDIVIDUAL HYDROCARBONS IN MOTOR FUELS 汽车燃料中各碳氢化合物的二氧化碳具体排放量
Pub Date : 2024-06-07 DOI: 10.17122/ogbus-2024-3-191-205
Marat M. Yakupov, Radmir R. Aznabaev, Ekaterina V. Simonova, Farhaд Sh. Vildanov, Irek M. Gubaydullin, Marat N. Rakhimov
The increase in greenhouse gases in the atmosphere is considered to be one of the global problems of our time, as this phenomenon leads to an increase in ambient temperature. The international community tries to take various measures to reduce greenhouse gas emissions. Within the framework of the UN Framework Convention on Climate Change, the Paris Agreement was adopted in 2015, aimed at reducing greenhouse gas emissions and limiting global temperature increases. In 2016 Russia joined the Paris Agreement on Climate and committed to reduce greenhouse gas emissions by 25–30 % since 1990 levels by 2030. Transport is and will remain one of the main emitters of carbon dioxide emissions in the medium term. CO2 emissions from the combustion of any fuel depend primarily on its chemical composition. The composition of modern motor fuels includes paraffin, naphthenic, olefin and aromatic hydrocarbons, and sometimes oxygen-containing compounds are introduced into their composition. The article presents for the first time the results of studies of specific CO2 emissions of various classes of hydrocarbons included in motor fuels, depending on the number of carbon atoms in the molecule. It is shown that the specific CO2 emissions of hydrocarbons included in the composition of motor fuels differ greatly both in group composition and within groups themselves. Specific CO2 emissions of such high-octane components of automobile gasoline as butanes and toluene, for example, differ by 10.6 %, and in terms of unit of energy released – by more than 24 %.
大气中温室气体的增加被认为是我们这个时代的全球性问题之一,因为这种现象会导致环境温度升高。国际社会试图采取各种措施减少温室气体排放。在《联合国气候变化框架公约》框架内,2015 年通过了《巴黎协定》,旨在减少温室气体排放,限制全球气温上升。2016 年,俄罗斯加入了《巴黎气候协定》,并承诺到 2030 年将温室气体排放量从 1990 年的水平减少 25%-30%。在中期内,交通是并将继续是二氧化碳的主要排放者之一。任何燃料燃烧产生的二氧化碳排放量主要取决于其化学成分。现代汽车燃料的成分包括石蜡、环烷、烯烃和芳香烃,有时还会在其成分中加入含氧化合物。文章首次介绍了根据分子中碳原子数对汽车燃料中各类碳氢化合物的二氧化碳具体排放量进行研究的结果。研究结果表明,车用燃料成分中所含碳氢化合物的二氧化碳具体排放量在组别组成和组别内部都存在很大差异。例如,丁烷和甲苯等车用汽油中的高辛烷值成分的二氧化碳具体排放量相差 10.6%,而按释放的能量单位计算,则相差 24% 以上。
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引用次数: 0
THE EFFECT OF DEPRESSANT-DISPERSING ADDITIVES ON SUMMER DIESEL FUEL 抑制剂分散添加剂对夏季柴油的影响
Pub Date : 2024-06-07 DOI: 10.17122/ogbus-2024-3-221-235
Elvira F. Gindullina, R. S. Yapaev, O. Belousova, Ksenia I. Sarantseva
Diesel fuel is one of the most demanded fuels today. More than half of it is produced with the use of additives that improve low-temperature properties. Production of winter diesel fuel with depressor-dispersant additives has become widespread. Joint composition of depressor and dispersant enhance the action of qualitative characteristics of diesel fuel.The effectiveness of depressant-dispersant additives is due to the content of aromatic and paraffin hydrocarbons in diesel fuel.Determining the effectiveness of additives at different hydrocarbon compositions of diesel fuel is an urgent task, which makes it possible to expand the low-temperature performance of diesel fuel.The article presents the results of research on studying the effect of two depressor-dispersing additives of RN-DDP-2401 and Infineum R707 brands on the properties of a sample of summer diesel fuel. Their optimal concentrations are also determined.
柴油是当今需求量最大的燃料之一。半数以上的柴油在生产过程中使用了能改善低温性能的添加剂。使用抑制剂-分散剂添加剂生产冬季柴油已成为普遍现象。柴油中芳香烃和石蜡烃的含量决定了抑制剂-分散剂添加剂的效果。本文介绍了研究 RN-DDP-2401 和 Infineum R707 牌两种降压-分散添加剂对夏季柴油样品特性影响的结果。文章还确定了这两种添加剂的最佳浓度。
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引用次数: 0
SCIENTIFIC AND TECHNICAL ARTICLE IN THE OIL AND GAS INDUSTRY: CONCEPTUAL ASPECTS 石油和天然气行业的科技文章:概念方面
Pub Date : 2024-04-17 DOI: 10.17122/ogbus-2024-2-289-313
Yulia B. Lind, Liliya A. Mamleeva, A. B. Samarkina
A scientific and technical article, as a paper highlighting the results obtained by the authors, represents some «final chord» in scientific and production activities. The process of preparing and publishing scientific and technical articles is a specific area of scientific activity being regulated by both certain stylistic canons and a set of normative documentation. For novice authors who do not have a linguistic and legal basis, for example, engineering and technical specialists in the oil and gas industry, it is sometimes quite difficult to take into account all the nuances and ensure high quality of scientific and technical articles. The work focuses on methodological recommendations for preparation of scientific and technical articles on oil and gas topics, to help authors who have decided to publish the results of their scientific and production work.The given recommendations include generalization of both relevant methodological approaches and author's work on the effective preparation of articles for publication in scientific and technical journals in the oil and gas industry. The first include, in particular, the classification of scientific and technical publications and mechanisms for structuring scientific and technical publications, including requirements for each of article semantic sections. The second contain specific features of articles on oil and gas topics and typical mistakes of the authors. The main legal aspects of the authors' interaction with the employer and the editorial offices of the journals are also briefly highlighted, in addition links to useful resources are provided, and approaches implemented at the Research and Project Institute «RN-BashNIPIneft» are presented, allowing to systematically improve the quality of scientific and technical articles prepared by specialists.The article will be useful for researchers working in oil and gas companies or research institutions and planning to publish the results of their work for the first time, or who want to enhance their level.
科技文章是一篇突出作者成果的论文,是科技和生产活动的 "最后一环"。科技文章的撰写和出版过程是科学活动的一个特殊领域,受到某些文体准则和一系列规范性文件的制约。对于没有语言和法律基础的新手作者,例如石油和天然气行业的工程和技术专家,有时很难考虑到所有的细微差别并确保科技文章的高质量。这项工作的重点是石油和天然气主题科技文章的编写方法建议,以帮助那些决定发表其科研和生产工作成果的作者。所给出的建议包括对相关方法和作者工作的概括,以有效编写文章在石油和天然气行业的科技期刊上发表。首先特别包括科技出版物的分类和科技出版物的结构机制,包括对文章各语义部分的要求。第二部分包括石油和天然气主题文章的具体特点和作者的典型错误。文章还简要介绍了作者与雇主和期刊编辑部之间互动的主要法律问题,此外还提供了有用资源的链接,并介绍了 "RN-BashNIPIneft "研究与项目研究所采用的方法,以便系统地提高专家撰写的科技文章的质量。
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引用次数: 0
EXPERIMENTAL DETERMINATION OF THE VOLUMETRIC HEAT TRANSFER COEFFICIENT IN COOLING TOWERS WITH VERTICAL CONTACT DEVICES 用实验测定带有垂直接触装置的冷却塔的容积传热系数
Pub Date : 2024-04-17 DOI: 10.17122/ogbus-2024-2-251-268
Dmitry A. Kryuchkov, S. V. Ivanyakov
Intensification of heat and mass transfer processes in industrial drop cooling towers is one of the main areas of research in modern heating engineering. Increasing the efficiency of transfer processes during the direct interaction of water and air in cooling tower sprinklers is possible when moving from creating a contact surface in the form of a flowing liquid film to sprinklers creating drop-film surfaces. One of the possible devices that create such surfaces are devices with vertical contact grids, which make it possible to obtain significant drop surfaces at low energy costs. A mathematical description of mass and heat transfer processes in devices with vertical grids is impossible without the presence of functional dependencies of mass and heat transfer coefficients depending on the hydrodynamic parameters of the process. Obtaining analytical expressions convenient for engineering modeling is difficult due to the complexity of the mathematical description, therefore in some cases it is more convenient to use experimental dependences of the coefficients on the process parameters. The experiments carried out on mass and heat transfer in devices with vertical grids made it possible to confirm the possibility of using the Lewis relation, based on the similarity between the processes of heat and mass transfer under conditions of water cooling in cooling towers equipped with devices with vertical grids. This made it possible to use only one experimental dependence in the mathematical description of transfer processes. An experimental dependence of the volumetric heat transfer coefficient on the hydrodynamic parameters of the interaction of water and air on the contact grids was also obtained.
强化工业冷却塔的传热和传质过程是现代供热工程的主要研究领域之一。要提高冷却塔喷淋装置中水和空气直接相互作用过程中的传质效率,就必须从制造流动液膜形式的接触面转向制造水滴膜表面的喷淋装置。产生这种表面的可能设备之一是带有垂直接触网的设备,这种设备能以较低的能耗获得较大的液滴表面。如果没有质量和热量传递系数的函数依赖关系(取决于过程中的流体力学参数),就不可能对垂直网格装置中的质量和热量传递过程进行数学描述。由于数学描述的复杂性,很难获得便于工程建模的分析表达式,因此,在某些情况下,更方便的做法是使用实验系数对过程参数的依赖关系。对垂直网格装置中的传质和传热进行的实验证实了使用路易斯关系的可能性,其依据是在装有垂直网格装置的冷却塔中水冷却条件下传热和传质过程之间的相似性。这使得在对传质过程进行数学描述时,只使用一个实验依赖关系成为可能。此外,还获得了体积传热系数与接触格栅上水和空气相互作用的流体力学参数之间的实验关系。
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引用次数: 0
COMPARISON OF THE HYDROCARBON COMPOSITION AND PHYSICOCHEMICAL PROPERTIES OF GASOLINE FROM GAS STATIONS IN YEMEN AND QUALITY ASSESSMENT 也门加油站汽油碳氢化合物成分和理化性质的比较及质量评估
Pub Date : 2024-04-17 DOI: 10.17122/ogbus-2024-2-208-222
Ahmed Taha Abdullah Galeb Saleh, A. T. Gilmutdinov, Omar Khaled Abduljalil Ahmed Al-Qadasi, A. R. Khanov
This article shows the results of determining the quality characteristics of two gasoline samples collected from gas stations in Yemen. For gasoline samples, properties such as average molecular weight, relative density, carbon, hydrogen and oxygen content, as well as octane number were determined and compared. In addition, an analysis of the group hydrocarbon composition of motor gasoline samples was carried out using the gas chromatographic method.Gasoline 95 has a higher average molecular weight and relative density compared to 91 gasoline, indicating an increased presence of heavier components. This shows that 95 gasoline is of higher quality and allows you to increase the effective power of the internal combustion engine.
本文展示了从也门加油站采集的两种汽油样品的质量特性测定结果。对汽油样品的平均分子量、相对密度、碳、氢和氧含量以及辛烷值等特性进行了测定和比较。与 91 号汽油相比,95 号汽油的平均分子量和相对密度都更高,这表明重组分的含量有所增加。这表明 95 号汽油的质量更高,可以提高内燃机的有效功率。
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引用次数: 0
ADVANCED TECHNOLOGIES USING A SOFTWARE MODULE TO CREATE A DIGITAL TWIN OF AN OBJECT WITH SUBSEQUENT CERTIFICATION AND MONITORING EQUIPMENT 利用软件模块创建物体数字孪生模型的先进技术,以及随后的认证和监测设备
Pub Date : 2024-04-17 DOI: 10.17122/ogbus-2024-2-237-250
Vyacheslav V. Martynenko
This scientific article is devoted to the development and formation of a digital twin based on the information model of an oil pumping station to obtain data arising during the operation and maintenance of technical facilities for the pipeline transport of oil and petroleum products. The information model is made in domestic software Model Studio CS and is a set of interrelated information that reflects information about operating parameters, diagnostic information, test results, information about failures, maintenance and repairs. A digital twin is a virtual copy of a physical object, and it is created using a digital information model. The ability to obtain data from a digital twin is implemented using the «Digital Module for Certification, Maintenance and Repair Management of Equipment» software module, which allows you to effectively manage technical facilities, carry out diagnostics, plan maintenance and repairs, as well as reduce downtime and increase operational reliability. A methodology for creating a digital twin was developed and experiments were conducted that confirmed the effectiveness and applicability of the software module in practice.
这篇科普文章致力于开发和形成基于石油泵站信息模型的数字孪生系统,以获取石油和石油产品管道运输技术设施运行和维护过程中产生的数据。信息模型由国产软件 Model Studio CS 制作,是一组相互关联的信息,反映了运行参数信息、诊断信息、测试结果、故障信息、维护和修理信息。数字孪生是物理对象的虚拟副本,它是通过数字信息模型创建的。从数字孪生中获取数据的能力是通过 "设备认证、维护和维修管理数字模块 "软件模块实现的,它可以有效地管理技术设施、进行诊断、计划维护和维修,以及减少停机时间和提高运行可靠性。开发了创建数字孪生的方法,并进行了实验,证实了该软件模块在实践中的有效性和适用性。
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引用次数: 0
CLEANING VENTILATION SYSTEMS AT EXPLOSIVE HAZARDOUS FACILITIES IN OIL AND GAS INDUSTRY 石油和天然气行业爆炸危险设施的清洁通风系统
Pub Date : 2024-04-17 DOI: 10.17122/ogbus-2024-2-42-67
Konstantin V. Vazhdaev, V. A. Martyasheva, Anna G. Balandina, Anvar U. Ibatullin, Timur R. Rezyapov, Dmitry A. Osipov
The article discusses the current problem of cleaning ventilation systems at oil and gas industry facilities to ensure safe operation and maintenance of equipment. Ventilation systems for explosive hazardous facilities are subject to special requirements, since contaminated air ducts and channels, as well as ventilation equipment, cause emergency situations in-doors. Therefore, ventilation systems, in order to ensure their normal operation, require constant monitoring and timely maintenance, which consists of diagnosing and cleaning air ducts and equipment. The work identifies factors destabilizing the reliability of ventilation systems at explosive sites. To ensure reliable and safe operation of ventilation systems at explosive facilities in the oil and gas industry and timely detection of defects and contaminants in air ducts, it is proposed to use modern equipment and cleaning measures significantly increasing the efficiency of ventilation systems and minimizing the negative impact of harmful substances on the environment.The main factors influencing the operation of ventilation systems have been identified, the reasons for disruption of their functioning have been identified, and a cleaning method and sequence have been developed to improve the efficiency of ventilation equipment and air ducts. It has been shown that for high-quality operation of ventilation systems, comprehensive maintenance and timely cleaning of air ducts, ventilation shafts and ventilation equipment from dirt and deposits are necessary. The recommended measures can be used to improve the efficiency of ventilation systems at explosive facilities in the oil and gas industry and other areas of production. The expected result will be a reduction in the negative impact of harmful substances on the personnel health and the environment.
文章讨论了当前石油和天然气行业设施通风系统的清洁问题,以确保设备的安全运行和维护。爆炸危险设施的通风系统有特殊要求,因为受污染的空气管道和通道以及通风设备会导致室内出现紧急情况。因此,为了确保通风系统的正常运行,需要对其进行持续监控和及时维护,包括诊断和清洁空气管道和设备。这项工作确定了破坏爆炸场所通风系统可靠性的因素。为确保石油和天然气行业易爆设施通风系统的可靠和安全运行,并及时发现通风管道中的缺陷和污染物,建议使用现代化设备和清洁措施,以显著提高通风系统的效率,并最大限度地减少有害物质对环境的负面影响。已确定了影响通风系统运行的主要因素,查明了其功能中断的原因,并制定了清洁方法和顺序,以提高通风设备和通风管道的效率。结果表明,要使通风系统高质量运行,就必须对通风管道、通风井和通风设备进行全面维护和及时清洁,清除污垢和沉积物。建议的措施可用于提高石油和天然气工业及其他生产领域爆炸设施通风系统的效率。预期结果将是减少有害物质对人员健康和环境的负面影响。
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引用次数: 0
期刊
Oil and Gas Business
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