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Nuclear Storage Cask Inspection Robotics As a Case Study in System Design Challenges 核储罐检测机器人在系统设计挑战中的案例研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-88374
Jennifer Bracken, S. Brennan, I. Sant, C. Lissenden, K. Reichard
Spent nuclear fuel, after cooling within a pool storage system, is generally stored in stainless steel dry storage casks. Some dry storage casks have been in regular use for decades, causing increasing interest in technologies to inspect these units. This work presents a case study on the design and prototyping challenges of a robotic inspection system known as PRINSE. PRINSE is designed for in-use dry nuclear waste storage casks, and its development was motivated by a recently completed multi-university NEUP study to develop, deploy, and test sensor systems enabling novel inspection capabilities. The field deployment situation presented particular design challenges not commonly seen in robotics for three reasons: geometric constraints to enter the in-situ cask environment, severe operational temperatures within the cask inspection area, and a high-radiation environment requiring stand-off human tele-operation and remote actuation of the robot from outside the cask. From a design standpoint, project hurdles included the teaming across multiple universities, the need to rapidly develop new prototype systems, and the novel design constraints which had to be managed carefully with the technology development process. This paper presents the specific mechanical engineering design challenges related to this complex system built to inspect dry storage casks. Additionally, it presents insights gained during the completion of the project, with specific focus on the challenges and methods used to achieve design coordination across sub-teams. Key experiences from this project are presented in a design-centric analysis of the management of technical constraints and how these constraints were distributed among the sub-teams.
乏核燃料在池储存系统内冷却后,通常储存在不锈钢干储存桶中。一些干储存桶已经经常使用了几十年,这引起了人们对检查这些装置的技术的兴趣。这项工作提出了一个被称为PRINSE的机器人检测系统的设计和原型挑战的案例研究。PRINSE是为使用中的干核废料储存桶而设计的,其开发的动机是最近完成的一项多大学NEUP研究,该研究旨在开发、部署和测试传感器系统,从而实现新的检测能力。现场部署情况提出了在机器人技术中不常见的特殊设计挑战,原因有三个:进入原位木桶环境的几何限制,木桶检查区域内的恶劣操作温度,以及高辐射环境,需要人类远程操作和远程驱动机器人从木桶外。从设计的角度来看,项目障碍包括跨多所大学的团队,快速开发新原型系统的需求,以及必须在技术开发过程中仔细管理的新设计约束。本文提出了具体的机械工程设计挑战,涉及到这个复杂的系统,建立检查干储存桶。此外,它还展示了在项目完成期间获得的见解,特别关注用于实现子团队之间设计协调的挑战和方法。这个项目的关键经验以设计为中心,分析技术约束的管理,以及这些约束是如何在子团队中分配的。
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引用次数: 1
Finite Element Analysis of the Passenger Rail Equipment Workstation Table Sled Test 客运轨道设备工作站台车试验的有限元分析
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87751
Shaun Eshraghi, K. Severson, D. Hynd, A. Perlman
Fixed workstation tables in passenger rail coaches can pose a potential injury hazard for passengers seated at them during an accident. Tables designed to absorb impact energy while minimizing contact forces can reduce the risk of serious injury, while helping to compartmentalize occupants during a train collision. The Rail Safety and Standards Board (RSSB) in the U.K. issued safety requirement GM/RT2100, Issue 5 [1] and the American Public Transportation Association (APTA) in the U.S. issued safety standard APTA PR-CS-S-018-13, Rev. 1 [2] with the goals of setting design and performance requirements for energy-absorbing workstation tables. The U.S. Department of Transportation, Federal Railroad Administration (FRA) Office of Research, Development and Technology directed the Volpe National Transportation Systems Center (Volpe Center) to evaluate the performance of the Hybrid-III Rail Safety (H3-RS) anthropomorphic test device (ATD), also known as a test dummy, in the APTA sled test in order to incorporate a reference to the H3-RS in the safety standard. The Volpe Center contracted with the manufacturer of the H3-RS, Transport Research Laboratory (TRL), in the U.K. to conduct a series of sled tests [3] with energy-absorbing tables, donated by various table manufacturers. The tables were either already compliant with the RSSB table standard or were being developed to comply with the APTA table standard. The sled test specified in Option A of the APTA table standard involves the use of two different 50th percentile male frontal impact ATDs. The H3-RS and the standard Hybrid-III (H3-50M) ATDs performed as expected. The H3-RS, which features bilateral deflection sensors in the chest and abdomen, was able to measure abdomen deflections while the H3-50M, which features a single sensor measuring chest compression, was not equipped to measure abdomen deflection. This study attempts to validate a finite element (FE) model of the APTA 8G sled test with respect to the thorax response of the H3-RS and H3-50M. The model uses a simplified rigid body-spring representation of one of the energy absorbing tables tested by TRL. The FE models of the H3-RS ATD and the H3-50M ATD were provided by TRL and LSTC, respectively. Results from the sled tests and FE simulations are compared using data obtained from the chest accelerometer, the chest and abdomen deflection sensors, and the femur load cells. Using video analysis, the gross motion of the dummies and table are also compared. Technical challenges related to model validation of the 8G sled test are also discussed. This study builds on previous analyses conducted to validate the abdomen response of the H3-RS FE model, which are presented in a companion paper [4].
在事故发生时,客运车厢内的固定工作台可能对坐在那里的乘客造成潜在的伤害危险。桌子的设计可以吸收冲击能量,同时最大限度地减少接触力,从而降低严重受伤的风险,同时有助于在火车碰撞时将乘客分开。英国铁路安全与标准委员会(RSSB)发布了安全要求GM/RT2100, Issue 5[1],美国公共交通协会(APTA)发布了安全标准APTA PR-CS-S-018-13, Rev. 1[2],其目标是设定吸能工作台的设计和性能要求。美国交通部、联邦铁路管理局(FRA)研究、发展和技术办公室指示Volpe国家运输系统中心(Volpe中心)在APTA雪橇测试中评估Hybrid-III铁路安全(H3-RS)拟人化测试设备(ATD)的性能,也称为测试假人,以便将H3-RS的参考纳入安全标准。Volpe中心与H3-RS的制造商,英国的运输研究实验室(TRL)签订了合同,使用各种表格制造商捐赠的吸能表格进行一系列雪橇测试[3]。这些表要么已经符合RSSB表标准,要么正在开发以符合APTA表标准。在APTA表标准的选项A中指定的雪橇试验涉及使用两个不同的50百分位男性正面碰撞atd。H3-RS和标准Hybrid-III (H3-50M) atd的表现与预期一致。H3-RS在胸部和腹部设有双侧偏转传感器,能够测量腹部偏转,而H3-50M只有一个测量胸部压缩的传感器,无法测量腹部偏转。本研究试图验证关于H3-RS和H3-50M胸腔反应的APTA 8G雪橇试验的有限元(FE)模型。该模型采用TRL测试的一个吸能台的简化刚体-弹簧表示。H3-RS ATD和H3-50M ATD的有限元模型分别由TRL和LSTC提供。利用从胸部加速度计、胸部和腹部偏转传感器以及股骨称重传感器获得的数据,对雪橇试验和有限元模拟的结果进行了比较。通过视频分析,比较了假人与桌子的大体动作。还讨论了与8G台车试验模型验证相关的技术挑战。本研究建立在先前验证H3-RS有限元模型腹部反应的分析基础上,该分析已在一篇配套论文中提出[4]。
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引用次数: 1
Printed and 360 Head-Mounted Display Rendering: A Cross-Cultural Study Comparing Utility, Spatial Representation and Emotional Capabilities 打印和360度头戴式显示器渲染:一项比较效用、空间表征和情感能力的跨文化研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87163
Juan-Carlos Rojas, J. L. Higuera-Trujillo, Roberto J. Mora-Salinas, Jessica Galindo, Susana Iñarra Abad
Environmental simulations through rendering has an important role to play in the design process of and communication regarding the built environment. Technological advances allow for widely used printed renders with 360° panoramic representations to be displayed through head-mounted devices (HMD). However, the adoption of this technology should be done with caution, due to the possible effects of the user’s context relative to his or her expertise and geographic–cultural level. This study compared printed and 360° HMD-render setup capacities for experts and nonexperts in Architecture, from different geographic–cultural contexts of Mexico and Spain. To tackle this, a broad spectrum of 15 components addressing aspects of utility, spatial representation, and the emotional and general capabilities of environmental simulations were assessed using bipolar scales by a total of 120 participants. Analyses showed differences in all aspects for all contexts of the study. The greatest differences were general, with non-experts of an indistinct geographic–cultural context showing the least perception of the capabilities. This indicates a strong conditioning, generated by experience acquired in different geographical–cultural contexts, supporting the idea of incorporating context–aware reasoning into the representation of novel rendering. Hence, our results will have interest for both professionals and instructors.
通过渲染的环境模拟在建筑环境的设计过程和交流中起着重要的作用。技术进步允许广泛使用的打印渲染,通过头戴式设备(HMD)显示360°全景表示。但是,采用这种技术应该谨慎进行,因为相对于用户的专业知识和地理文化水平,用户的环境可能会产生影响。本研究比较了来自墨西哥和西班牙不同地理文化背景的建筑专家和非建筑专家的打印和360°hmd渲染设置能力。为了解决这个问题,共有120名参与者使用双极量表对15个组成部分进行了广泛的评估,这些组成部分涉及实用性、空间表征、环境模拟的情感和一般能力等方面。分析表明,在研究的所有背景下,各方面都存在差异。最大的差异是一般性的,地理文化背景不明确的非专家对能力的认知最低。这表明,在不同地理文化背景下获得的经验产生了强烈的条件反射,支持将情境感知推理纳入小说渲染表征的想法。因此,我们的研究结果将引起专业人士和教师的兴趣。
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引用次数: 0
Seismic Probabilistic Risk Assessment of Nuclear Power Plants: 10 CFR 50.69 Assumptions and Sources of Uncertainty 核电厂地震概率风险评估:10 CFR 50.69假设和不确定性来源
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87677
S. Lyons, S. Vasavada
The U.S. Nuclear Regulatory Commission (NRC) promulgated Part 50.69 to Title 10 of the Code of Federal Regulations (CFR), “Risk-informed categorization and treatment of structures, systems and components for nuclear power reactors,” in November 2004 (hereafter referred to as 10 CFR 50.69). The rule provides a voluntary alternative to compliance with many regulations which require “special treatment,” or regulatory requirements which go beyond industrial controls, including: specific inspection, testing, qualification, and reporting requirements. The voluntary alternative includes a process for categorization of structures, systems, and components (SSCs) as having either low safety significance (LSS) or high safety significance (HSS). The categorization process can result in increased requirements for HSS SSCs which were previously treated as non-safety-related, and reduced requirements for LSS SSCs which were previously treated as safety-related. The categorization process includes plant-specific risk analyses which are used in combination with an integrated decision-making panel (IDP) to determine whether the SSC has a low or high safety significance. Seismic probabilistic risk assessment (SPRA) is one of the risk analyses options to account for the seismic risk contribution. Because the 10 CFR 50.69 rule has currently not been implemented widely, the significance of various SPRA assumptions and sources of uncertainty to the categorization process has had limited evaluation for a broad spectrum of U.S. nuclear power plants. This paper will assess the importance of certain aspects of the seismic risk contribution to the categorization process. NRC Standardized Plant Analysis Risk (SPAR) models will be used to perform sensitivity studies to quantify the impact of various assumptions and sources of uncertainty on the outcome of the categorization process.
2004年11月,美国核管理委员会(NRC)颁布了联邦法规(CFR)第10卷第50.69部分“核电反应堆结构、系统和部件的风险知情分类和处理”(以下简称10 CFR 50.69)。该规则为遵守许多要求“特殊处理”的法规或超越工业控制的法规要求提供了一种自愿选择,包括:特定的检查、测试、资格认证和报告要求。自愿替代方案包括将结构、系统和部件(ssc)分类为具有低安全重要性(LSS)或高安全重要性(HSS)的过程。分类过程可能导致对先前被视为与安全无关的HSS ssc的要求增加,而对先前被视为与安全相关的LSS ssc的要求减少。分类过程包括特定工厂的风险分析,与综合决策小组(IDP)结合使用,以确定SSC的安全意义是低还是高。地震概率风险评估(SPRA)是一种考虑地震风险贡献的风险分析方法。由于《美国联邦法规》第10条第50.69条规定目前尚未得到广泛实施,各种SPRA假设和不确定性来源对分类过程的重要性对美国核电厂的广泛评估受到限制。本文将评估地震风险在分类过程中的某些方面的重要性。NRC标准化植物分析风险(SPAR)模型将用于进行敏感性研究,以量化各种假设和不确定性来源对分类过程结果的影响。
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引用次数: 2
Vulnerability Analysis of Link-Weighted Shanghai Metrorail Transit Network 链路加权上海轨道交通网络脆弱性分析
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86863
Yanjie Zhang, Yalda Saadat, Dongming Zhang, B. Ayyub, Hong-wei Huang
With the degradation of metrorail facilities and the increase in network size, it is urgently needed to perform vulnerability assessment to ensure the safe operation of the metro system. In this paper, a link-weighted network model is proposed by considering the physical interval length between neighboring metro stations as link weight factor. Firstly, the metro network was essentially mapped into a bipartite topological diagram that consists of nodes denoting metro stations and links representing metro routes including any tunnels or bridges. After analyzing the network for its complexity level, it was revealed that the metro network topology can be appropriately constructed by using the Space L method. On this basis, multiple characteristic indexes of the network were calculated to characterize network topology structural features. We then tested the state of Shanghai metro network under different failure scenarios by removing a fraction of nodes from the network. Quantitative vulnerability analyses were conducted according to the change in the topological structure of Shanghai metro network and the change in the corresponding global network efficiency due to disruptions. Finally, both the network efficiency of link-weighted and unweighted Shanghai metro network topology were calculated and compared. This study has identified the vulnerable metro stations, which could provide support for the reasonable resource allocation of maintenance work and the decision-making in emergency treatment after failure. In order to increase the adaptability to emergencies and improve the operational efficiency, it was proposed that during the planning, construction, and operation of the metro system, the management and protection of the vulnerable stations should be given increased attention.
随着地铁设施的老化和网络规模的增加,迫切需要对地铁系统进行脆弱性评估,以保证地铁系统的安全运行。本文以相邻地铁车站间的物理间隔长度作为链路权重因子,提出了一种链路加权网络模型。首先,将地铁网络本质上映射成一个二部拓扑图,其中节点表示地铁站,链路表示包括任何隧道或桥梁在内的地铁路线。通过对城域网络复杂程度的分析,发现采用空间L法可以合理地构建城域网络拓扑结构。在此基础上,计算网络的多个特征指标,表征网络拓扑结构特征。然后,我们通过从网络中移除部分节点来测试上海地铁网络在不同故障情况下的状态。根据上海地铁网络拓扑结构的变化和中断对相应的全球网络效率的变化,进行了定量脆弱性分析。最后,对链路加权和非加权上海地铁网络拓扑的网络效率进行了计算和比较。本研究确定了地铁易损站点,可为维修工作的合理资源配置和故障后应急处理决策提供支持。为了增强对突发事件的适应能力,提高运营效率,提出在地铁系统的规划、建设和运营过程中,应更加重视对脆弱站点的管理和保护。
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引用次数: 1
Product Design in a Global Economy 全球经济中的产品设计
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87685
M. Arnett, Manuel A. Forero Rueda, D. Guenther
The emergence of a global economy has proposed new challenges for the product design engineer and provided new risks for the consumer. While the design and manufacturing processes have changed, the objective of providing a consumer product that is safe for public use still remains. This task becomes challenging for the product design engineer since the ability to oversee all aspects of the design, manufacture, and use is very limited and yet the mentality of “if you build it, you will be sued” is ever present. This paper considers three very different consumer products and all suffered a failure which resulted in harm done to the user. The first product is a multipurpose tool that, even though abuse was observed, contained a concealed danger as a result of poor design and/or manufacture that resulted in the injury. Second is a hanging chair that fell from the supporting fastener causing injury. Analysis and testing were unable to repeat the failure, thus severe abuse by the user proved to be the causal factor. Finally, a wine bottle opener caused injury as the user attempted to remove a part of the device from the packaging. In this case, the product itself was adequately designed to prevent injury for its intended use, but the packaging containing the product suffered from a faulty design. These cases exhibit different scenarios in which a consumer product caused injury to an end user and shows the varying entities that can bear the burden of negligence.
全球经济的出现给产品设计工程师提出了新的挑战,也给消费者带来了新的风险。虽然设计和制造过程已经发生了变化,但提供一种可供公众安全使用的消费品的目标仍然没有改变。这项任务对产品设计工程师来说非常具有挑战性,因为监督设计、制造和使用各个方面的能力非常有限,而“如果你制造了它,你就会被起诉”的心态一直存在。本文考虑了三种非常不同的消费品,都遭受了失败,导致对用户造成伤害。第一种产品是一种多用途工具,尽管发现了滥用,但由于设计和/或制造不当,它含有隐藏的危险,从而导致了伤害。二是吊椅从支撑扣件上掉下来造成伤害。分析和测试无法重复故障,因此用户严重滥用证明是导致故障的原因。最后,一个葡萄酒开瓶器造成了伤害,因为用户试图从包装上取下设备的一部分。在这种情况下,产品本身的设计足以防止其预期用途造成伤害,但包含产品的包装存在设计缺陷。这些案例展示了消费者产品对最终用户造成伤害的不同场景,并显示了可以承担过失责任的不同实体。
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引用次数: 0
A Systems Engineering Approach to Incorporating the Internet of Things to Reliability-Risk Modeling for Ranking Conceptual Designs 将物联网与可靠性风险建模相结合的系统工程方法用于概念设计排序
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86711
A. D’Angelo, E. Chong
This paper establishes the baseline for incorporating the Internet of Things (IoT) into the Reliability-Risk model. The authors developed the original Reliability-Risk model as a “trade-off” tool for ranking conceptual designs as a function of reliability. We summarize the original Reliability-Risk model and algorithm and discuss the process of updating the standard Integration Definition Function Modeling (IDEF0) technique with the IoT. Inserting the updated IDEF0 into the Reliability-Risk modeling framework creates a dynamic closed-loop system. We identified a concept for using a probabilistic workflow to automate the new closed-loop system and discuss a Reliability-Risk sensitivity approach. The Reliability-Risk model ranked five conceptual packaging designs against 17 criteria for incorporation into the supply chain. The authors use a Multi-Criteria-Decision System (MCDS) to establish the rankings. The paper re-visits the original example to include data (the IoT) such as shock, temperature, and humidity obtained from various nodes in the logistics cycle. After the sensor data are incorporated, updated systems specification and reliability models resulted in a new ranking. We will discuss the results of the rankings. Current research in developing the Digital Twin and Digital Thread are lacking in the area of logistics modeling. The incorporation of Discrete Event Simulation models to simulate transportation, handling, and storage shows promise to address these shortcomings. Therefore, we will briefly discuss our approach on incorporating Discrete Event Simulation modeling into the Reliability-Risk-IoT model to create a “logistics twin.”
本文建立了将物联网(IoT)纳入可靠性风险模型的基线。作者开发了原始的可靠性-风险模型,作为一种“权衡”工具,将概念设计作为可靠性的函数进行排序。我们总结了原始的可靠性-风险模型和算法,并讨论了用物联网更新标准集成定义函数建模(IDEF0)技术的过程。将更新后的IDEF0插入到可靠性-风险建模框架中创建一个动态闭环系统。我们确定了使用概率工作流来自动化新的闭环系统的概念,并讨论了可靠性-风险敏感性方法。可靠性-风险模型根据纳入供应链的17个标准对5个概念包装设计进行了排名。作者使用多标准决策系统(MCDS)来建立排名。本文重新访问了原始示例,包括从物流周期的各个节点获得的冲击,温度和湿度等数据(物联网)。在纳入传感器数据后,更新的系统规格和可靠性模型产生了新的排名。我们将讨论排名的结果。目前在物流建模领域对数字孪生和数字线程的研究还比较缺乏。结合离散事件模拟模型来模拟运输、处理和存储,有望解决这些缺点。因此,我们将简要讨论将离散事件仿真建模纳入可靠性-风险-物联网模型以创建“物流双胞胎”的方法。
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引用次数: 5
Pedestrian Collision Responses Using Legform Impactor Subsystem and Full-Sized Pedestrian Model on Different Workbenches Legform冲击子系统与全尺寸行人模型在不同工作台上的行人碰撞响应
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87904
Obaidur Rahman Mohammed, S. Memon, H. Lankarani
Car-pedestrian collision fatalities have been reported for a significant number of roadside accidents around the world. In order to reduce the lower extremity injuries in car-pedestrian collisions, it is important to determine the impact forces on the pedestrian and conditions that the car frontal side impacts on the lower extremities of the pedestrian. The Working Group 17 (WG17) of the European Enhanced Vehicle-safety Committee (EEVC) has developed a legform subsystem impactor and procedure for assessing pedestrian collisions and potential injuries. This research describes a methodology for the evaluation of the legform impactor kinematics after a collision utilizing finite element (FE) models of the legform and cars and comparing the simulation results with the ones from a multi-body legform model as well as a 50th percentile male human pedestrian model responses. Two approaches are carried out in the process. First, the collision strike simulations with the FE model using an FE lower legform is considered and validated against the EVVC/WG17 regulation criteria. Secondly, the collision strike simulations with a multi-body legform and an ellipsoidal multi-body car model are conducted to compare the responses from the FE model and the multi-body model. The results from the impact simulations of FE legform and the multi-body legform are also compared with the ones from a full-size pedestrian model at constant speeds. All the models and simulation in this are using the LS-DYNA nonlinear FE code, while the multibody legform, car, and full-sized pedestrian models are developed and evaluated in MADYMO. The results from this study demonstrate the differences between the subsystem legform and the full-size pedestrian responses as well as suitability of various FE and multibody models related to pedestrian impact responses. Different workbenches comparisons with finite model and ellipsoidal models gives more better correlation to this research.
据报道,世界各地发生的大量路边交通事故造成了汽车与行人的碰撞死亡。为了减少车-人碰撞中对行人下肢的伤害,确定对行人的冲击力和汽车正面对行人下肢的冲击条件是很重要的。欧洲增强型车辆安全委员会(EEVC)第17工作组(WG17)开发了一个立法子系统冲击器和程序,用于评估行人碰撞和潜在伤害。本研究描述了一种利用足部和汽车的有限元模型评估碰撞后足部冲击器运动学的方法,并将仿真结果与多体足部模型以及50百分位男性行人模型的仿真结果进行了比较。在此过程中采用了两种方法。首先,根据EVVC/WG17规则标准,考虑并验证了基于有限元模型的碰撞碰撞仿真。其次,对多体模型和椭球体模型进行了碰撞冲击仿真,比较了有限元模型和多体模型的碰撞响应;并将有限元腿和多体腿的碰撞仿真结果与全尺寸行人模型在等速下的碰撞仿真结果进行了比较。其中所有模型和仿真均采用LS-DYNA非线性有限元程序,而多体足部、汽车和全尺寸行人模型则在MADYMO中开发和评估。本研究的结果证明了子系统形式与全尺寸行人响应之间的差异,以及与行人冲击响应相关的各种有限元和多体模型的适用性。与有限模型和椭球模型的不同工作台比较,使本研究具有更好的相关性。
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引用次数: 0
A Small-Scale Robotic Spill Detection and Cleaning Method 一种小型机器人溢油检测和清洁方法
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87180
Hussain F. Alsaif, Houssam Antar, Ashmita Tandon, Demitri Baker, Jack Manning, Guohua Ma, James McCusker
Small-scale spill detection and removal represents a fundamental concern for a wide variety of industries such as food production plants. Often these spills are detected and cleaned manually resulting in slower operations and less productivity. In this design project, a robotic solution, including detection of the spill and removal of it, is presented to maintain high productivity and operations standards in a given organization. The design consists of a plastic structure including acrylic and polylactide (PLA), a vacuum motor, spill detection electronics using image processing and control apparatus. For initial testing purposes, the robotic attachment was mounted to iRobot Create 2 as a movement platform. Testing methods consisted of rounds of spill cleaning for a variety of materials including oil and syrup. As a result of those tests, the design can be scaled to different industries such as Oil and Gas, Energy, Supermarket and Warehouses. Results show improved spill detection and removal compared to manual methods.
小规模的泄漏检测和清除是食品生产工厂等各种行业的基本问题。通常,这些泄漏是手工检测和清理的,导致操作速度变慢,生产率降低。在这个设计项目中,提出了一个机器人解决方案,包括泄漏的检测和清除,以保持给定组织的高生产率和操作标准。该设计由包括丙烯酸和聚乳酸(PLA)在内的塑料结构,真空电机,使用图像处理和控制装置的泄漏检测电子设备组成。为了最初的测试目的,机器人附件被安装到iRobot Create 2上作为移动平台。测试方法包括对包括油和糖浆在内的各种材料进行轮次的溢出清洗。通过这些测试,该设计可以扩展到不同的行业,如石油和天然气,能源,超市和仓库。结果表明,与人工方法相比,该方法改进了泄漏检测和清除。
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引用次数: 0
Life Assessment of Gas Turbine Blades Under Creep Failure Mechanism Considering Humidity 考虑湿度的燃气轮机叶片蠕变失效机理的寿命评估
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87883
Bita Soltan Mohammad Lou, M. Pourgol-Mohammad, M. Yazdani
Gas turbines are the most important components in thermal power plants, and these components such as turbine has been studied carefully. Gas turbine components operate predominantly under elevated temperature and high stress, and consequently gradual deformation becomes temporally inevitable. In turbine blades, creep is common failure mechanism, and it is an important factor for design assessment. The gas turbine blade is a component operating at high elevated temperatures, requiring a cooling systems to reduce the temperature. Common power enhancement approach is to spray water into compressor, and it is how humidity becomes an important factor in creep failure mechanism. The humidity variability results in temperature level change during the turbine operation, potentially affecting the blades creep life. In this paper, first different creep life prediction models were classified, and then a new model is proposed for creep life considering humidity based on Arrhenius equation. In our study, failure criterion is rupture. As a case study, the creep life of Nimonic-90 alloy turbine blade was predicted using proposed method and compared with FEA results which collected by literature surveys. Proposed model is capable of predicting creep life with only knowing dry temperature (WAR = 0), and there is no need to measure blade temperature variation during operation. The influence of humidity (%WAR) were studied on turbine blades creep life, and results show that creep life of turbine blade increase with increasing humidity percentage.
燃气轮机是火力发电厂中最重要的部件,人们对燃气轮机等部件进行了细致的研究。燃气轮机部件主要在高温和高应力下运行,因此逐渐变形成为暂时不可避免的。在涡轮叶片中,蠕变是常见的失效机制,是设计评估的重要因素。燃气轮机叶片是在高温下工作的部件,需要冷却系统来降低温度。常见的增功率方法是向压缩机内喷水,这也是湿度成为蠕变失效机制中的重要因素的原因。在涡轮运行过程中,湿度的变化会导致温度水平的变化,从而潜在地影响叶片的蠕变寿命。本文首先对不同的蠕变寿命预测模型进行了分类,然后基于Arrhenius方程提出了考虑湿度的蠕变寿命预测模型。在我们的研究中,破坏准则是破裂。以Nimonic-90合金涡轮叶片为例,采用该方法对叶片蠕变寿命进行了预测,并与文献调查所得的有限元分析结果进行了比较。该模型在只知道干温度(WAR = 0)的情况下即可预测蠕变寿命,且无需测量运行过程中叶片温度的变化。研究了湿度(%WAR)对涡轮叶片蠕变寿命的影响,结果表明,随着湿度百分比的增加,涡轮叶片的蠕变寿命增加。
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引用次数: 2
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Volume 13: Design, Reliability, Safety, and Risk
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