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Finite Element Model Validation of the Hybrid-III Rail Safety (H3-RS) Anthropomorphic Test Device (ATD) Hybrid-III型铁路安全(H3-RS)拟人试验装置(ATD)有限元模型验证
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87736
Shaun Eshraghi, K. Severson, D. Hynd, A. Perlman
The Hybrid-III Rail Safety (H3-RS) anthropomorphic test device (ATD), also known as a crash test dummy, was developed by the Rail Safety and Standards Board (RSSB), DeltaRail (now Resonate Group Ltd.), and the Transport Research Laboratory (TRL) in the United Kingdom between 2002 and 2005 for passenger rail safety applications [1]. The H3-RS is a modification of the standard Hybrid-III 50th percentile male (H3-50M) ATD with additional features in the chest and abdomen to increase its biofidelity and eight sensors to measure deflection. The H3-RS features bilateral (left and right) deflection sensors in the upper and lower chest and in the upper and lower abdomen; whereas, the standard H3-50M only features a single unilateral (center) deflection sensor in the chest with no deflection sensors located in the abdomen. Additional H3-RS research was performed by the Volpe National Transportation Systems Center (Volpe Center) under the direction of the U.S. Department of Transportation, Federal Railroad Administration (FRA) Office of Research, Development, and Technology. The Volpe Center contracted with TRL to conduct a series of dynamic pendulum impact tests [2]. The goal of testing the abdomen response of the H3-RS ATD was to develop data to refine an abdomen design that produces biofidelic and repeatable results under various impact conditions with respect to impactor geometry, vertical impact height, and velocity. In this study, the abdominal response of the H3-RS finite element (FE) model that TRL developed is validated using the results from pendulum impact tests [2]. Results from the pendulum impact tests and corresponding H3-RS FE simulations are compared using the longitudinal relative deflection measurements from the internal sensors in the chest and abdomen as well as the longitudinal accelerometer readings from the impactor. The abdominal response of the H3-RS FE model correlated well with the physical ATD as the impactor geometry, vertical impact height, and velocity were changed. There were limitations with lumbar positioning of the H3-RS FE model as well as the material definition for the relaxation rate of the foam in the abdomen that can be improved in future work. The main goal of validating the abdominal response of the dummy model is to enable its use in assessing injury potential in dynamic sled testing of crashworthy workstation tables, the results of which are presented in a companion paper [3]. The authors used the model of the H3-RS ATD to study the 8G sled test specified in the American Public Transportation Association (APTA) workstation table safety standard [4]. The 8G sled test is intended to simulate the longitudinal crash accleration in a severe train-to-train collision involving U.S. passenger equipment. Analyses of the dynamic sled test are useful for studying the sensitivity of the sled test to factors such as table height, table force-crush behavior, seat pitch, etc., which help to inform discussions on revisions
Hybrid-III铁路安全(H3-RS)拟人化测试装置(ATD),也被称为碰撞测试假人,是由铁路安全和标准委员会(RSSB), DeltaRail(现为共振集团有限公司)和运输研究实验室(TRL)在2002年至2005年间在英国开发的客运铁路安全应用[1]。H3-RS是标准Hybrid-III第50百分位雄性(H3-50M) ATD的改进版,在胸部和腹部增加了额外的功能,以提高其生物保真度,并增加了8个传感器来测量挠度。H3-RS在上下胸部和上下腹部设有双侧(左和右)偏转传感器;而标准H3-50M仅在胸部有一个单侧(中心)偏转传感器,腹部没有偏转传感器。额外的H3-RS研究由美国运输部、联邦铁路管理局(FRA)研究、开发和技术办公室指导下的Volpe国家运输系统中心(Volpe中心)进行。Volpe中心与TRL签约进行了一系列动态摆冲击试验[2]。测试H3-RS ATD腹部响应的目的是收集数据,以改进腹部设计,从而在不同的冲击条件下,根据冲击器的几何形状、垂直冲击高度和速度,产生仿生的、可重复的结果。在本研究中,TRL开发的H3-RS有限元(FE)模型的腹部响应使用摆锤冲击试验结果进行验证[2]。利用来自胸部和腹部内部传感器的纵向相对挠度测量以及来自冲击器的纵向加速度计读数,比较了钟摆冲击试验结果和相应的H3-RS有限元模拟结果。随着冲击体几何形状、垂直冲击高度和速度的改变,H3-RS有限元模型的腹部响应与物理ATD具有良好的相关性。H3-RS有限元模型的腰椎定位和腹部泡沫松弛率的材料定义存在局限性,可以在未来的工作中改进。验证假人模型腹部反应的主要目的是使其能够用于评估抗碰撞工作台动态滑橇试验中的损伤潜力,其结果在一篇配套论文中[3]。采用H3-RS ATD模型,研究美国公共交通协会(APTA)工作台安全标准中规定的8G台车试验[4]。8G雪橇测试旨在模拟涉及美国客运设备的严重列车碰撞时的纵向碰撞加速度。动态滑车试验的分析有助于研究滑车试验对桌高、桌压力行为、座椅间距等因素的敏感性,这有助于讨论测试要求的修订,最终为乘客带来更安全的座位环境。
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引用次数: 1
The Automatic Basketball Rebound System 自动篮板球系统
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86715
Thomas Smith, V. Nandikolla
In the sport of basketball, it is important to practice shooting the ball to develop the skill of making the shot in the basket at a high efficiency. Making shots at a high efficiency allows the player to succeed at a high level in the sport. The main focus of the paper describes the design and development of an automatic basketball rebound (ABR) system. The developed ABR provides a system that will launch the ball back to the player at any position on the court within a 50-foot radius. This is accomplished by a variable spring loaded launching mechanism that will compress a spring, depending on the players location, to generate the appropriate force required to launch the ball back to the player. The novel launching mechanism developed is mounted to a rotary table that ensures the launching mechanism is in the correct orientation with the player once the ball is launched. The player is outfitted with an inertial measurement unit to track their position using a method known as dead reckoning. This information is relayed back to a microcontroller that determines the system response. The ABR system is made from lightweight materials and is compact such that it is easy to move around compared to its predecessors.
在篮球运动中,练习投篮是培养高效率的投篮技巧的重要内容。高效率的射门可以让球员在这项运动中取得高水平的成功。本文主要介绍了一种篮球自动篮板球系统的设计与开发。开发的ABR提供了一个系统,可以在球场50英尺半径内的任何位置将球发射回球员。这是通过一个可变弹簧加载的发射机制来完成的,该机制将根据球员的位置压缩弹簧,以产生将球发射回球员所需的适当力量。开发的新型发射机构安装在转盘上,确保一旦球发射,发射机构与球员在正确的方向上。玩家配备了一个惯性测量单元,使用一种称为航位推算的方法来跟踪他们的位置。该信息被传回决定系统响应的微控制器。ABR系统由轻质材料制成,结构紧凑,与之前的产品相比,它很容易移动。
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引用次数: 0
A Set of Preliminary Model Experiments for Studying Engineering Student Biases in the Assessment and Prioritization of Risks 工科学生风险评估与优先排序偏差研究的初步模型实验
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87888
Jeremy M. Gernand
Engineering decisions that have the greatest effect on worker and public safety occur early in the design process. During these decisions, engineers rely on their experience and intuition to estimate the severity and likelihood of undesired future events like failures, equipment damage, injuries, or environmental harm. These initial estimates can then form the basis of investment of limited project resources in mitigating those risks. Behavioral economics suggests that most people make significant and predictable errors when considering high consequence, low probability events. These biases have not previously been studied quantitatively in the context of engineering decisions, however. This paper describes preliminary results from a set of computerized experiments with engineering students estimating, prioritizing, and making design decisions related to risk. The undergraduate students included in this experiment were more likely to underestimate than overestimate the risk of failure. They were also more optimistic of the effects of efforts to mitigate risk than the evidence suggested. These results suggest that considerably more effort is needed to understand the characteristics and qualities of these biases in risk estimation, and understand what kinds of intervention might best ameliorate these biases and enable engineers to more effectively identify and manage the risks of technology.
对工人和公共安全影响最大的工程决策发生在设计过程的早期。在这些决策过程中,工程师依靠他们的经验和直觉来估计未来意外事件的严重性和可能性,如故障、设备损坏、伤害或环境危害。然后,这些初步估计可以作为有限项目资源投资的基础,以减轻这些风险。行为经济学表明,大多数人在考虑高后果、低概率事件时会犯重大的、可预见的错误。然而,这些偏差以前还没有在工程决策的背景下进行定量研究。本文描述了一组计算机化实验的初步结果,这些实验与工程专业的学生对风险进行估计、排序和做出设计决策有关。在这个实验中,本科生更有可能低估而不是高估失败的风险。他们对降低风险的努力所产生的效果也比证据显示的更为乐观。这些结果表明,需要相当多的努力来了解风险评估中这些偏差的特征和质量,并了解哪种干预可能最好地改善这些偏差,使工程师能够更有效地识别和管理技术风险。
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引用次数: 0
Structural Optimization of Truck Front-Frame Under Multiple Load Cases 多工况下货车前车架结构优化
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86293
Shuvodeep De, Karanpreet Singh, B. Alanbay, R. Kapania, Raymond Aguero
An optimization framework is developed to minimize structural weight of the front-frame of heavy-duty trucks while satisfying stress constraint. The shape of the frame is defined by a number of design parameters (which define the shape of the side-rail, position and width of the internal brackets, and width of the flanges). In addition, the thickness of the engine-mount, the side-rails, inner-brackets, radiator mount, shock absorber and cab-mount connector are also considered as design variables. Aluminum Alloy, 6013-T6 is chosen as the material and the maximum allowable stress is the yield stress (320 MPa). A quantity known as ‘Violation’ is defined as the ratio of area in the front-end module where stress constraint is violated to the total area of the frame is introduced to implement stress constraints. For optimization, the penalty method is used where the objective is to minimize the total weight while keeping the value of the ‘Violation’ parameter less than 0.1 %. The Particle Swarm Optimization Algorithm is implemented using parallel computation for optimizing the structure. Commercial FEA software MSC.PATRAN is used for creating the geometry and the mesh whereas MSC.NASTRAN is used to perform static analysis. Six design load conditions, each corresponding to a road condition are used for the problem.
为了在满足应力约束的前提下使重型卡车前车架结构重量最小,提出了一种优化框架。车架的形状由许多设计参数定义(这些参数定义了侧轨的形状、内部支架的位置和宽度以及法兰的宽度)。此外,发动机悬置、侧轨、内支架、散热器悬置、减震器和驾驶室悬置连接器的厚度也被视为设计变量。材料选用6013-T6铝合金,最大允许应力为屈服应力(320 MPa)。一个被称为“违反”的量被定义为违反应力约束的前端模块的面积与引入应力约束的车架总面积的比值。对于优化,在目标是最小化总权重的同时保持“违例”参数的值小于0.1%的情况下使用惩罚方法。采用并行计算实现粒子群优化算法对结构进行优化。商业有限元软件MSC。PATRAN用于创建几何和网格,而MSC。使用NASTRAN进行静态分析。六种设计荷载工况,每一种都对应一种路况进行求解。
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引用次数: 10
Analysis of Reciprocating Seals in the Wet-Mate Electrical Connectors for Underwater Applications 水下用湿配合电连接器往复密封分析
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86988
Han Quan, Yan Zhang, Chen Haiyang, Juekuan Yang, Yunfei Chen
In order to complete the mating and demating operations of the electrical connectors for underwater applications in the deep water environment, the pressure-balanced oil-filled (PBOF) structures are designed to compensate the huge water pressure. This paper focuses on the sealing performance of three sealing systems used in connectors, including the O-ring seals, rectangular seals, and U-cup seals. A method coupled the finite element analysis and elastohy-drodynamic lubrication (EHL) numerical model is presented to describe the issue. Results show that the rectangular seals perform best in fluid leakage, and O-ring seals are better in reducing the friction force. The oil leakages of the seals increase with the speed while the seawater leakages remain roughly constant. And the oil leakages of all the seals are larger than the seawater leakage. Types of seal rings, fluid viscosity and operation speed of connector can all influence the sealing performance of wet-mate connectors.
为了在深水环境下完成水下电连接器的配合和拆卸作业,设计了压力平衡充油结构来补偿巨大的水压。本文重点介绍了连接器中使用的三种密封系统的密封性能,包括o型环密封、矩形密封和u型杯密封。提出了一种有限元分析与弹流动力润滑数值模型相结合的方法来描述这一问题。结果表明,矩形密封对流体泄漏的抑制效果最好,而o形圈密封对减小摩擦力的抑制效果最好。油封泄漏量随速度增加而增加,而海水泄漏量基本保持不变。所有密封件的漏油量均大于海水泄漏量。密封圈的类型、流体粘度和连接器的运行速度都会影响湿配合连接器的密封性能。
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引用次数: 0
Truss Design and Optimization Using Stress Analysis and NURBS Curves 基于应力分析和NURBS曲线的桁架设计与优化
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87728
A. Caputi, M. Cohen, C. Rizzi, D. Russo
This paper presents a novel design methodology, which combines topology and shape optimization to define material distribution in the structural design of a truss. Firstly, in order to identify the best layout, the topology optimization process in the design domain is carried out by applying the BESO (Bidirectional Evolutionary Structural Optimization) method. In this approach, the low energy elements are eliminated from an initial mesh, and a new geometry is constructed. This new geometry consists of a set of elements with a higher elastic energy. This results in a new division of material providing different zones, some subjected to higher stress and others containing less elastic energy. Moreover, the elements of the final mesh are re-arranged and modified, considering the distribution of tension. This new arrangement is constructed by aligning and rotating the original mesh elements coherently to the principal directions. In the Shape Optimization stage, the resulting TO (Topology Optimization) geometry is refined. A process of replacing the tabular mesh is performed by rearranging the remaining elements. The vertices of the mesh are set as control polygon vertices and used as reference to define the NURBS (Non-Uniform Rational B-Spline) curves. This provides a parametric representation of the boundaries, outlining the high elastic energy zones. The final stage is the optimization of the continuous and analytically defined NURBS curve outlining the solid material domain. The Shape Optimization is carried out applying a gradient-based optimization method.
本文提出了一种新的桁架结构设计方法,将拓扑优化和形状优化相结合来确定桁架结构的材料分布。首先,采用双向进化结构优化(BESO)方法,在设计域内进行拓扑优化,以确定最佳布局;在该方法中,从初始网格中剔除低能元素,并构造新的几何结构。这种新的几何结构由一组具有较高弹性能的元素组成。这导致了一种新的材料划分,提供不同的区域,一些承受更高的应力,而另一些包含更少的弹性能量。考虑张力分布,对最终网格单元进行了重新排列和修改。这种新的排列方式是通过将原有的网格元素对准主方向并将其连贯地旋转而形成的。在形状优化阶段,对生成的拓扑优化(TO)几何进行细化。替换表格网格的过程是通过重新排列剩余的元素来执行的。网格的顶点被设置为控制多边形顶点,并作为定义NURBS(非均匀有理b样条)曲线的参考。这提供了边界的参数表示,勾勒出高弹性能量区。最后阶段是连续的和解析定义的NURBS曲线概述固体材料领域的优化。采用基于梯度的优化方法进行形状优化。
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引用次数: 0
An Empirically Determined Design Guideline for Rectangular Cross Section Nitinol Flexure Hinges With the Focus on Flexibility-Strength Trade-Off 基于柔强权衡的矩形截面镍钛诺柔性铰链经验确定设计准则
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86551
Suat Coemert, M. Olmeda, J. Fuckner, C. Rehekampff, Sandra V. Brecht, Tim C. Lueth
In our group, we are developing flexure hinge based manipulators made of nitinol for minimally invasive surgery. On the one hand, sufficient flexibility is required from flexure hinges to be able to cover the surgical workspace. On the other hand, the bending amount of the flexure hinges has to be limited below the yielding point to ensure a safe operation. As a result of these considerations, it has to be questioned how much bending angle a nitinol flexure hinge with given geometric dimensions can provide without being subject to plastic deformation. Due to the nonlinearities resulting from large deflections and the material itself, the applicability of the suggested approaches in the literature regarding compliance modeling of flexure hinges is doubtful. Therefore, a series of experiments was conducted in order to characterize the rectangular cross section nitinol flexure hinges regarding the flexibility-strength trade-off. The nitinol flexure hinge samples were fabricated by wire electrical discharge machining in varying thicknesses while keeping the length constant and in varying lengths while keeping the thickness constant. The samples were loaded and unloaded incrementally until deflections beyond visible plastic deformation occured. Each pose in loaded and unloaded states was recorded by means of a digital microscope. The deflection angles yielding to permanent set values corresponding to 0.1% strain were measured and considered as elastic limit. A quasilinear correlation between maximum elastic deflection angle and length-to-thickness ratio was identified. Based on this correlation, a minimal model was determined to be a limit for a secure design. The proposed guideline was verified by additional measurements with additional samples of random dimensions and finite element analysis.
在我们的团队中,我们正在开发用于微创手术的镍钛诺柔性铰链机械臂。一方面,柔性铰链需要足够的灵活性,以覆盖手术工作空间。另一方面,柔性铰链的弯曲量必须限制在屈服点以下,以确保安全运行。由于这些考虑,必须质疑具有给定几何尺寸的镍钛诺柔性铰链可以提供多少弯曲角度而不受塑性变形的影响。由于大挠度和材料本身引起的非线性,文献中关于柔性铰链柔度建模的建议方法的适用性值得怀疑。因此,为了表征矩形截面镍钛诺柔性铰链的柔度-强度权衡,进行了一系列的实验。采用线材放电加工方法制备了变厚度不变长度和变长度不变厚度的镍钛诺柔性铰链样品。试样逐渐加载和卸载,直到出现超出可见塑性变形的挠度。通过数码显微镜记录加载和卸载状态下的每个姿势。测量了对应于0.1%应变的永久设定值的挠度,并将其视为弹性极限。确定了最大弹性挠曲角与长厚比之间的拟线性关系。基于这种相关性,最小模型被确定为安全设计的极限。通过额外的随机尺寸样本和有限元分析验证了所提出的准则。
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引用次数: 2
Motion Capture and Data Elaboration to Analyse Wheelchair Set-Up and Users’ Performance 动作捕捉和数据精化分析轮椅设置和用户的表现
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87531
D. Regazzoni, A. Vitali, C. Rizzi, Filippo Colombo Zefinetti
Using a wheelchair can be a challenging task for people with reduced force and control of muscles of abdomen or lower back. Spinal cord injured (SCI) people are the majority of those who are spending most of the day on a wheelchair and a proper training and chair setup is mandatory to reach a good level of functionality and to avoid harms and side effects. In order to assess the complex motion of a person self-pushing a wheelchair, a motion capture (Mocap) system has been arranged and a group of SCI patients has been acquired in a hospital gym. The Mocap system uses three Microsoft Kinect RGB-D sensors and iPisoft to perform the recording of the 3D motion. The main goal of the research is to provide therapists with a quantitative method to define a preliminary configuration in an objective way once is given the user’s medical conditions and his/her way of using the wheelchair. Working side by side with physiotherapists, the main parameters to be evaluated (e.g. pushing angles) have been identified and algorithms have been identified to automatically extract them from the 3D digital avatar model data coming from the Mocap system. The performance of the patients is then analyzed taking into account the wheelchair setup (e.g. position and inclination of the seat and of the back). The influence of geometric parameters on patients’ motion is analyzed so that design guidelines for configuration can be found. The overall outcome is to maximize performance and minimize side effects and fatigue, providing users with a better experience on the wheelchair.
对于腹部或下背部肌肉控制力较弱的人来说,使用轮椅是一项具有挑战性的任务。脊髓损伤(SCI)的人是那些大部分时间都坐在轮椅上的人,适当的训练和椅子的设置是强制性的,以达到良好的功能水平,避免伤害和副作用。为了评估一个人自己推轮椅的复杂动作,我们安排了一个动作捕捉(Mocap)系统,并在医院健身房获得了一组SCI患者。Mocap系统使用三个微软Kinect RGB-D传感器和iPisoft进行3D动作的记录。研究的主要目的是为治疗师提供一种定量的方法,在给定用户的医疗条件和他/她使用轮椅的方式后,以客观的方式确定初步配置。与物理治疗师并肩工作,已经确定了要评估的主要参数(例如推角度),并且已经确定了从来自动作捕捉系统的3D数字角色模型数据中自动提取它们的算法。然后分析患者的表现,考虑到轮椅的设置(例如座位和椅背的位置和倾斜)。分析了几何参数对患者运动的影响,从而找到了配置的设计准则。总体结果是最大限度地提高性能,最大限度地减少副作用和疲劳,为使用者提供更好的轮椅体验。
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引用次数: 4
Accelerated Degradation Testing of Rigid Wet Cooling Media to Analyse the Impact of Calcium Scaling 硬质湿冷却介质加速降解试验分析钙结垢的影响
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-88508
H. Dakshinamurthy, Ashwin Siddarth, Abhishek Guhe, Rajesh Kasukurthy, James Hoverson, D. Agonafer
Rigid wet cooling media is a key component of direct and indirect evaporative cooling systems. Evaporation is the process of a substance in a liquid state changing to a gaseous state. When water evaporates only water molecules get evaporated and the other chemicals in the water are left behind on the surface as residue. Many studies have been conducted on how the change in air flow velocity, media depth, porosity and water distribution affect performance of the cooling system. The operational efficiency of the cooling media varies over its life cycle and depends primarily on temperature and speed of inlet air, water distribution system, type of pad and dimension of the pad. Although evaporative cooling when implemented with air-side economization enables efficiency gains, a trade-off between the system maintenance and its operational efficiency exists. In this study, the primary objective is to determine how calcium scale affects the overall performance of the cooling pad and the water system. Areas of the pad that are not wetted effectively allow air to pass through without being cooled and the edges between wetted and dry surface establish sites for scale formation. An Accelerated Degradation Testing (ADT) by rapid wetting and drying on the media pads at elevated levels of calcium is designed and conducted on the cellulose wet cooling media pad. This research focuses on monitoring the degradation that occurs over its usage and establish a key maintenance parameter for water used in media pad. As a novel study, preliminary tests were mandatory because there were no established standards for media pad degradation testing. Sump water conductivity is identified as the key maintenance parameter for monitoring sump replenishing and draining cycles which will result in reduced water usage. The average water conductivity in the sump during wetting cycles increases monotonically when ADT was performed on a new media pad. An empirical relationship between sump water conductivity and number of wetting cycles is proposed. This information will be very helpful for the manufacturers to guide their customers for maintenance of the media pad and sump water drain cycles.
刚性湿冷却介质是直接和间接蒸发冷却系统的关键组成部分。蒸发是物质由液态变为气态的过程。当水蒸发时,只有水分子被蒸发,而水中的其他化学物质以残留物的形式留在表面。对于空气流速、介质深度、孔隙度和水分分布的变化对冷却系统性能的影响进行了大量的研究。冷却介质的运行效率在其生命周期内变化,主要取决于入口空气的温度和速度,配水系统,垫的类型和垫的尺寸。虽然与空气侧节能一起实施蒸发冷却可以提高效率,但在系统维护和运行效率之间存在权衡。在本研究中,主要目的是确定钙垢如何影响冷却垫和水系统的整体性能。垫没有被有效润湿的区域允许空气通过而不被冷却,湿润和干燥表面之间的边缘建立了水垢形成的场所。在纤维素湿冷却介质垫上设计并进行了加速降解测试(ADT),通过在高钙水平的介质垫上快速润湿和干燥。本研究的重点是监测其在使用过程中发生的降解,并建立一个关键的维护参数,用于介质垫水。作为一项新的研究,由于没有既定的介质垫退化测试标准,初步测试是强制性的。污水池水的电导率被认为是监测污水池补充和排水循环的关键维护参数,这将减少用水量。在新介质衬垫上进行ADT时,湿池内的平均水电导率单调增加。提出了水槽水电导率与润湿循环次数之间的经验关系。这些信息将对制造商指导其客户维护介质垫和污水池排水循环非常有帮助。
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引用次数: 1
An Algorithm for Similar 3D Model Difference Examination Using Geometric Matching 基于几何匹配的相似三维模型差分检测算法
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86996
Yue Yin, Lianshui Guo
In this paper, a new algorithm for similar 3D CAD model difference examination based on geometric matching is presented. Firstly, using the boundary representation (B-rep) method, the two 3D models are decomposed into two sets of surfaces, each with an attributed adjacency graph (AAG) which is established using adjacency relationship of corresponding surfaces. The vertices of the AAG are set as the geometric information about surfaces (i.e. surface type, area). The edges of the AAG present the adjacency between surfaces, and the attribute information (i.e. the type and length of edges, the angle between two adjacent surfaces) is also stored in the AAG. Secondly, the surface similarity between two models is calculated according to their types, areas, composition edges and topological relationships. At the same time, the similarity matrix which stores the surface similarity coefficients is generated to find the geometric and topological optimal matching surfaces. Then, in the AAG, with the corresponding vertices of the optimal matching surface pair as the center, the remaining surfaces of two models are quickly and optimally matched according to the topological connections and similarity coefficients while the unmatchable ones are defined as added or deleted surfaces. Finally, differences between the two models are evaluated by analyzing and comparing the geometric attribute information about the matched surfaces. In order to validate the effectiveness and feasibility of the proposed algorithm, a software prototype for similar model difference examination has been developed. The effectiveness and feasibility of the algorithm have been verified by engineering applications through the industrial needs. The results show that this algorithm can effectively compare the differences among different design iterations and demonstrate its potentials for a wide range of engineering design iterations examination problems.
本文提出了一种基于几何匹配的相似三维CAD模型差异检测新算法。首先,采用边界表示(B-rep)方法,将两个三维模型分解为两组曲面,每组曲面都有一个属性邻接图(AAG),该属性邻接图是利用对应曲面的邻接关系建立的;AAG的顶点被设置为曲面的几何信息(即曲面类型、面积)。AAG的边表示曲面之间的邻接关系,属性信息(即边的类型和长度,两个相邻曲面之间的夹角)也存储在AAG中。其次,根据模型的类型、面积、组成边和拓扑关系计算模型之间的表面相似度;同时,生成存储曲面相似系数的相似矩阵,以寻找几何和拓扑最优匹配曲面。然后,在AAG中,以最优匹配曲面对对应的顶点为中心,根据拓扑连接和相似系数对两个模型的剩余曲面进行快速最优匹配,对不匹配的曲面定义为添加或删除曲面。最后,通过分析和比较匹配曲面的几何属性信息,评价两种模型之间的差异。为了验证该算法的有效性和可行性,开发了一个相似模型差分检测的软件原型。通过工业需求,通过工程应用验证了算法的有效性和可行性。结果表明,该算法可以有效地比较不同设计迭代之间的差异,显示了其在广泛的工程设计迭代检验问题中的潜力。
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Volume 13: Design, Reliability, Safety, and Risk
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