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Volume 13: Design, Reliability, Safety, and Risk最新文献

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Design, Installation, and Validation of a Data Acquisition System 数据采集系统的设计、安装和验证
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87071
Yucheng Liu, Andrew LeClair, Matthew Doude, Reuben F. Burch
A data acquisition system along with a sensor package was designed and installed on an existing mechanically-controlled cargo tractor to gather more data on their usage patterns. The data collected through the developed system include GPS route, vehicle speed and acceleration, engine state, transmission state, seat occupancy, fuel level, and video recording. The sensor package was designed and integrated in a way that does not interfere with the driver’s operation of the cargo tractor. Cellular network connectivity was employed to retrieve sensor data so as to minimize human effort and maintain typical usage patterns of the outfitted cargo tractors. Testing and validation results showed that the developed system can correctly and effectively record data necessary for further analysis and optimization. A fuel usage analysis was then completed using a chassis dynamometer based on the collected data. The collected data will significantly promote cargo tractor activity simulations in order to facilitate optimizing work flow at large industrial facilities and improving energy efficiency.
设计了一个数据采集系统和传感器包,并将其安装在现有的机械控制货物拖拉机上,以收集有关其使用模式的更多数据。通过所开发的系统收集的数据包括GPS路线、车辆速度和加速度、发动机状态、变速器状态、座位占用率、燃油水平和视频记录。传感器包的设计和集成方式不会干扰驾驶员对货运拖拉机的操作。利用蜂窝式网络连接检索传感器数据,最大限度地减少人力投入,保持装货拖拉机的典型使用模式。测试和验证结果表明,所开发的系统可以正确有效地记录进一步分析和优化所需的数据。然后根据收集的数据使用底盘测功机完成燃料使用分析。收集的数据将大大促进货运拖拉机活动模拟,以促进优化大型工业设施的工作流程和提高能源效率。
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引用次数: 0
Research on a Multi-Fidelity Surrogate Model Based Model Updating Strategy 基于多保真代理模型的模型更新策略研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-88421
Ping Wang, Qingmiao Wang, Xin Yang, Zhenfei Zhan
In vehicle design modeling and simulation, surrogate model is commonly used to replace the high fidelity Finite Element (FE) model. A lot of simulation data from the high-fidelity FE model are utilized to construct an accurate surrogate model requires. However, computational time of FE model increases significantly with the growing complexities of vehicle engineering systems. In order to attain a surrogate model with satisfactory accuracy as well as acceptable computational time, this paper presents a model updated strategy based on multi-fidelity surrogate models. Based on a high-fidelity FE model and a low-fidelity FE model, an accurate multi-fidelity surrogate model is modeled. Firstly, the original full vehicle FE model is simplified to get a sub-model with acceptable accuracy, and it is able to capture the essential behaviors in the vehicle side impact simulations. Next, a primary response surface model (RSM) is built based on the simplified sub-model simulation data. Bayesian inference based bias term is modeled using the difference between the high-fidelity full vehicle FE model simulation data and the primary RSM running results. The bias is then incorporated to update the original RSM. This method can enhance the precision of surrogate model while saving computational time. A real-world side impact vehicle design case is utilized to demonstrate the validity of the proposed strategy.
在车辆设计建模与仿真中,常用替代模型来代替高保真有限元模型。利用高保真有限元模型的大量仿真数据来构建所需的精确代理模型。然而,随着车辆工程系统复杂性的增加,有限元模型的计算时间也在显著增加。为了获得具有满意精度和可接受计算时间的代理模型,本文提出了一种基于多保真度代理模型的模型更新策略。在高保真有限元模型和低保真有限元模型的基础上,建立了精确的多保真替代模型。首先,对整车有限元模型进行简化,得到精度可接受的子模型,能够捕捉车辆侧面碰撞仿真中的基本行为;其次,基于简化后的子模型仿真数据,建立主响应面模型(RSM);利用高保真整车有限元模型仿真数据与初始RSM运行结果的差异,建立基于贝叶斯推理的偏差项模型。然后结合偏差来更新原始RSM。该方法在节省计算时间的同时,提高了代理模型的精度。通过一个侧面碰撞车辆设计实例,验证了所提策略的有效性。
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引用次数: 1
A Novel Optimization Design Method of Additive Manufacturing Oriented Porous Structures 一种面向增材制造的多孔结构优化设计新方法
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86952
Jiaqi Zhao, Ming Zhang, Yu Zhu, Xin Li, Wang Leijie
The advanced development of additive manufacturing (AM) has greatly promoted the research and application of variable density porous structures. Meanwhile, AM constraints highlight the significance of design for AM (DFAM). The structural performance of existing topology optimization (TO) based design methods is limited and AM constraints are little considered. In this paper, we propose a novel optimization design method of AM oriented porous structures which allows the existence of void. A novel density filter is designed to achieve multi-interval TO for better structural performance and satisfy the minimum feature size constraint. Meanwhile, another customized density filter is designed to obtained support-free porous structure for the buildability constraint of AM. FEA results demonstrate that optimized porous structure designed by proposed method has better stiffness performance and adaptability to AM constraints, compared with existing methods.
增材制造技术的先进发展极大地促进了变密度多孔结构的研究和应用。同时,增材制造约束也凸显了增材制造设计的重要性。现有的基于拓扑优化(TO)的设计方法结构性能有限,很少考虑AM约束。本文提出了一种允许空隙存在的AM定向多孔结构的优化设计方法。设计了一种新型的密度滤波器,在满足最小特征尺寸约束的前提下,实现了结构性能更好的多区间to。同时,设计了另一种定制密度滤波器,以获得无支撑的多孔结构,以满足增材制造的可构建性约束。有限元分析结果表明,与现有方法相比,该方法设计的优化多孔结构具有更好的刚度性能和对增材制造约束的适应性。
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引用次数: 4
Early Fault Warning of Spindle Based on the Adaptive Weighted Fuzzy Petri Net 基于自适应加权模糊Petri网的主轴早期故障预警
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86042
Hai Li, Wei Wang, Qingzhao Li, Lei Fan, Pu Huang
The spindle system of machine tool produces a huge amounts of process data when it works. These data directly reflect the running state of spindle system but are seldom used to perform early fault warning. This paper proposes a novel early fault warning method adaptive weighted fuzzy Petri-net. Firstly, the long short-term memory (LSTM) is put forward to predict the time-series of future state for spindle system. Then, in order to design a reasoning framework for dynamic knowledge which can adapt to changes in the area of knowledge, an adaptive weighted fuzzy petri-net (AWFPN) is brought up to perform fault diagnosis. Finally, the effectiveness and feasibility of proposed method are verified by simulations and experiments. Results show that the proposed early fault warning method could effectively help to find potential fault information in the manufacturing process and provide the useful advice for maintenance.
机床主轴系统在工作过程中会产生大量的加工数据。这些数据直接反映了主轴系统的运行状态,但很少用于早期故障预警。提出了一种新的自适应加权模糊petri网早期故障预警方法。首先,提出了长短期记忆(LSTM)来预测主轴系统未来状态的时间序列。然后,为了设计一个能够适应知识领域变化的动态知识推理框架,提出了一种自适应加权模糊petri网(AWFPN)进行故障诊断;最后,通过仿真和实验验证了该方法的有效性和可行性。结果表明,所提出的早期故障预警方法能够有效地发现制造过程中的潜在故障信息,为维修提供有用的建议。
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引用次数: 0
Optimal Reaction Wrench Measuring Platform 最佳反应扳手测量平台
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87057
R. Kumar, A. Jain, J. P. Khatait
Measurement of the reaction forces and moments (general wrench) are instrumental in the development stage of a product. Currently available measurement setups have varying ranges in different directions. The range of the device is limited to least stiff direction. The optimal use of load cell for predicted force/moment bounds is based on utilizing the system efficiently in different directions. We have presented a methodology to optimize the measurement setup based on directional stiffness behavior. The technique is coupled to design of load cell based on the characteristic structure of “Stewart platform”. The optimization function proposed allows the designer to design a measurement setup for a bound of the reaction force/moment. Additionally, the nonlinearities like friction and issue of loose joints due to relative motion at the passive joints are avoided. The improvement comes from replacement of the mechanical joints by kinematically constrained flexures.
反作用力和力矩(一般扳手)的测量在产品开发阶段是有帮助的。目前可用的测量装置在不同方向上具有不同的量程。该装置的范围被限制在最不僵硬的方向。在预测力/力矩边界时,测压元件的最佳使用是基于在不同方向上有效地利用系统。我们提出了一种基于方向刚度行为优化测量设置的方法。将该技术与基于“Stewart平台”特征结构的传感器设计相结合。所提出的优化函数允许设计人员设计反作用力/力矩的一个界的测量装置。此外,还避免了摩擦等非线性问题以及被动关节处相对运动引起的关节松动问题。改进来自于用运动学约束屈曲代替机械关节。
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引用次数: 0
System Wear Life Estimation Under Uncertainty 不确定条件下系统磨损寿命估算
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87015
Mohammad Pourmostafaei, M. Pourgol-Mohammad, M. Yazdani, Hossein Salimi
In this paper, a new model is proposed for system degradation evaluation under sliding wear failure mechanism. This model estimates the material loss by progression of sliding distance. This model is generated by considering physical and geometrical aspects of system under wear mechanism. Several sets of experimental data are used for validation of the presented model. These experimental data are related to pin-on-disc test of Tungsten Carbide pins. These sets of data include initially conformal and non-conformal contacts. One set of data of pin-on-disc test by ASTM-G99 standard is used for additional validation of the model and for investigation of normal load effects on the parameters of presented model. Finally, uncertainty analysis is done by Monte-Carlo simulation to determine the variations of the predicted wear caused material loss.
提出了一种基于滑动磨损失效机制的系统退化评估模型。该模型通过滑动距离的级数来估计材料损失。该模型综合考虑了系统在磨损作用下的物理和几何特性。用几组实验数据对模型进行了验证。这些实验数据与碳化钨销的销盘试验有关。这些数据集包括初始共形接触和非共形接触。采用ASTM-G99标准的一组销盘试验数据对模型进行了进一步验证,并研究了法向载荷对模型参数的影响。最后,通过蒙特卡罗模拟进行不确定性分析,确定预测磨损引起的材料损耗的变化。
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引用次数: 1
Unmanned Underwater Drone Design for Ocean Exploration 海洋探测无人潜航器设计
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87649
R. Goonesekere, Yu Guo
Human kind has always been intrigued by space but what seems to not make sense is why we aren’t just as intrigued about our ocean. As the life blood of all things on earth we need to understand the approximate 71% of water mass that surrounds us [1]. This is the goal of our paper, bringing interest back to the ocean using unmanned underwater vehicles. In this paper we will discuss the functionality, build and deployment of an intelligent unmanned drone. The mission of this underwater vehicle is to explore the ocean to understand complex ocean dynamics and bring forth the wonders of the ocean to the masses. We will systematically break down the design process of our drone circuitry and sensors on board, then see why we chose these components and sensors to successfully achieve our objective of collecting targeted data from the ocean.
人类一直对太空很感兴趣,但为什么我们对海洋不感兴趣,这似乎是说不通的。作为地球上所有生命的血液,我们需要了解我们周围大约71%的水。这就是我们论文的目标,用无人潜航器把人们的兴趣带回海洋。在本文中,我们将讨论智能无人驾驶飞机的功能,构建和部署。这艘水下航行器的任务是探索海洋,了解复杂的海洋动力学,将海洋的奇迹带给大众。我们将系统地分解我们的无人机电路和传感器在船上的设计过程,然后看看为什么我们选择这些组件和传感器,以成功地实现我们从海洋收集目标数据的目标。
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引用次数: 0
Finite Element Model Validation of the Hybrid-III Rail Safety (H3-RS) Anthropomorphic Test Device (ATD) Hybrid-III型铁路安全(H3-RS)拟人试验装置(ATD)有限元模型验证
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87736
Shaun Eshraghi, K. Severson, D. Hynd, A. Perlman
The Hybrid-III Rail Safety (H3-RS) anthropomorphic test device (ATD), also known as a crash test dummy, was developed by the Rail Safety and Standards Board (RSSB), DeltaRail (now Resonate Group Ltd.), and the Transport Research Laboratory (TRL) in the United Kingdom between 2002 and 2005 for passenger rail safety applications [1]. The H3-RS is a modification of the standard Hybrid-III 50th percentile male (H3-50M) ATD with additional features in the chest and abdomen to increase its biofidelity and eight sensors to measure deflection. The H3-RS features bilateral (left and right) deflection sensors in the upper and lower chest and in the upper and lower abdomen; whereas, the standard H3-50M only features a single unilateral (center) deflection sensor in the chest with no deflection sensors located in the abdomen. Additional H3-RS research was performed by the Volpe National Transportation Systems Center (Volpe Center) under the direction of the U.S. Department of Transportation, Federal Railroad Administration (FRA) Office of Research, Development, and Technology. The Volpe Center contracted with TRL to conduct a series of dynamic pendulum impact tests [2]. The goal of testing the abdomen response of the H3-RS ATD was to develop data to refine an abdomen design that produces biofidelic and repeatable results under various impact conditions with respect to impactor geometry, vertical impact height, and velocity. In this study, the abdominal response of the H3-RS finite element (FE) model that TRL developed is validated using the results from pendulum impact tests [2]. Results from the pendulum impact tests and corresponding H3-RS FE simulations are compared using the longitudinal relative deflection measurements from the internal sensors in the chest and abdomen as well as the longitudinal accelerometer readings from the impactor. The abdominal response of the H3-RS FE model correlated well with the physical ATD as the impactor geometry, vertical impact height, and velocity were changed. There were limitations with lumbar positioning of the H3-RS FE model as well as the material definition for the relaxation rate of the foam in the abdomen that can be improved in future work. The main goal of validating the abdominal response of the dummy model is to enable its use in assessing injury potential in dynamic sled testing of crashworthy workstation tables, the results of which are presented in a companion paper [3]. The authors used the model of the H3-RS ATD to study the 8G sled test specified in the American Public Transportation Association (APTA) workstation table safety standard [4]. The 8G sled test is intended to simulate the longitudinal crash accleration in a severe train-to-train collision involving U.S. passenger equipment. Analyses of the dynamic sled test are useful for studying the sensitivity of the sled test to factors such as table height, table force-crush behavior, seat pitch, etc., which help to inform discussions on revisions
Hybrid-III铁路安全(H3-RS)拟人化测试装置(ATD),也被称为碰撞测试假人,是由铁路安全和标准委员会(RSSB), DeltaRail(现为共振集团有限公司)和运输研究实验室(TRL)在2002年至2005年间在英国开发的客运铁路安全应用[1]。H3-RS是标准Hybrid-III第50百分位雄性(H3-50M) ATD的改进版,在胸部和腹部增加了额外的功能,以提高其生物保真度,并增加了8个传感器来测量挠度。H3-RS在上下胸部和上下腹部设有双侧(左和右)偏转传感器;而标准H3-50M仅在胸部有一个单侧(中心)偏转传感器,腹部没有偏转传感器。额外的H3-RS研究由美国运输部、联邦铁路管理局(FRA)研究、开发和技术办公室指导下的Volpe国家运输系统中心(Volpe中心)进行。Volpe中心与TRL签约进行了一系列动态摆冲击试验[2]。测试H3-RS ATD腹部响应的目的是收集数据,以改进腹部设计,从而在不同的冲击条件下,根据冲击器的几何形状、垂直冲击高度和速度,产生仿生的、可重复的结果。在本研究中,TRL开发的H3-RS有限元(FE)模型的腹部响应使用摆锤冲击试验结果进行验证[2]。利用来自胸部和腹部内部传感器的纵向相对挠度测量以及来自冲击器的纵向加速度计读数,比较了钟摆冲击试验结果和相应的H3-RS有限元模拟结果。随着冲击体几何形状、垂直冲击高度和速度的改变,H3-RS有限元模型的腹部响应与物理ATD具有良好的相关性。H3-RS有限元模型的腰椎定位和腹部泡沫松弛率的材料定义存在局限性,可以在未来的工作中改进。验证假人模型腹部反应的主要目的是使其能够用于评估抗碰撞工作台动态滑橇试验中的损伤潜力,其结果在一篇配套论文中[3]。采用H3-RS ATD模型,研究美国公共交通协会(APTA)工作台安全标准中规定的8G台车试验[4]。8G雪橇测试旨在模拟涉及美国客运设备的严重列车碰撞时的纵向碰撞加速度。动态滑车试验的分析有助于研究滑车试验对桌高、桌压力行为、座椅间距等因素的敏感性,这有助于讨论测试要求的修订,最终为乘客带来更安全的座位环境。
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引用次数: 1
A Study on Sampling Strategies to Determine the Variability of Parametric History-Based 3D CAD Models 基于参数化历史的三维CAD模型变异性采样策略研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87404
M. Contero, Ferran Naya, David Pérez-López, Pedro Company, J. Camba
Design reusability largely depends on the parametric quality of its associated digital product data. In this regard, the quality of the master model (typically a history-based parametric model) is crucial. However, no quantitative metrics exist that can provide an accurate assessment of parametric complexity and model reusability. In this paper, a set of 370 parametric 3D CAD models of various geometric complexities were analyzed to assess their robustness when undergoing alteration. Three indicators for estimating the modification ability of the model are proposed: Ratio for Exhaustive Modification, Ratio for Selective Exhaustive Modification, and Ratio for Weighted Exhaustive Modification. Correlations between these indicators as well as other geometric complexity metrics are studied. The geometric complexity metrics considered in our study include number of faces, surface area to volume ratio, sphericity, and convexity. Our experimental results with the proposed indicators provide new insights on the quantitative assessment of parametric complexity and support their use as reliable indicators of CAD model reusability.
设计的可重用性很大程度上取决于与之相关的数字产品数据的参数化质量。在这方面,主模型(通常是基于历史的参数模型)的质量是至关重要的。然而,没有定量的度量存在,可以提供参数复杂性和模型可重用性的准确评估。本文对370个不同几何复杂度的参数化三维CAD模型进行了分析,以评估其在改变时的鲁棒性。提出了三个评价模型修正能力的指标:穷举修正比、选择性穷举修正比和加权穷举修正比。这些指标之间的相关性以及其他几何复杂性指标进行了研究。在我们的研究中考虑的几何复杂性指标包括面数、表面积与体积比、球度和凸度。我们提出的指标的实验结果为参数复杂性的定量评估提供了新的见解,并支持它们作为CAD模型可重用性的可靠指标。
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引用次数: 3
Side Structure Integrity Research for Passenger Rail Equipment 客运轨道设备侧结构完整性研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87700
Shaun Eshraghi, Michael Carolan, A. Perlman
The U.S. Department of Transportation (DOT) Federal Railroad Administration (FRA) began promulgating regulations for the structural crashworthiness of passenger rail equipment at 49 Code of Federal Regulations (CFR) Part 238 on May 12, 1999. These Passenger Equipment Safety Standards (PESS) [1] include requirements affecting the designs of sidewall structures on passenger rail equipment. The FRA’s Office of Research, Development and Technology and the DOT’s Volpe National Transportation Systems Center are conducting research to evaluate the side impact strength of Tier I passenger rail equipment designs that have been constructed according to the current side structure regulations in §238.215 and §238.217. Following a fatal 2011 accident in which a highway semitrailer truck impacted the side of a passenger train that was transiting a grade crossing in Miriam, NV, the National Transportation Safety Board (NTSB) recommended that the FRA “develop side impact crashworthiness standards (including performance validation) for passenger railcars that provide a measurable improvement compared to the current regulation for minimizing encroachment to and loss of railcar occupant survival space” [2]. This paper describes the status of the current FRA research related to side structure integrity and describes the planned next stage of the research program which will include analyzing the performance of generalized passenger railcar structures in side impact collision scenarios. A discussion of the technical challenges associated with analyzing side impacts on passenger rail equipment is also presented.
美国交通部(DOT)联邦铁路局(FRA)于1999年5月12日开始在联邦法规(CFR)第238部分颁布客运铁路设备结构耐撞性法规。这些客运设备安全标准(PESS)[1]包括影响客运轨道设备侧壁结构设计的要求。联邦铁路局的研究、开发和技术办公室和DOT的Volpe国家运输系统中心正在进行研究,以评估根据§238.215和§238.217现行侧结构规定建造的一级客运铁路设备设计的侧冲击强度。2011年,一辆高速公路半挂卡车撞击了一列正在内华达州米利亚姆(Miriam)通过平交道口的客运列车的侧面,发生致命事故后,美国国家运输安全委员会(NTSB)建议联邦铁路局(FRA)“制定客运列车的侧面碰撞耐撞标准(包括性能验证),与现行法规相比,该标准可提供可衡量的改进,以最大限度地减少对铁路车辆乘员生存空间的侵犯和损失”[2]。本文介绍了当前联邦铁路局关于侧面结构完整性的研究现状,并描述了下一阶段的研究计划,包括分析广义客运轨道车辆结构在侧面碰撞场景下的性能。讨论了与分析铁路客运设备侧冲击相关的技术挑战。
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引用次数: 0
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