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Volume 13: Design, Reliability, Safety, and Risk最新文献

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The Improved Model of Particle Shape Prediction Considering the Choke-Level Effect for Cone Crusher 考虑扼流层效应的圆锥破碎机颗粒形状预测改进模型
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-88603
Zhang Wei, Wang Jixin, Yun Xiangjun
The choke-level is one of the key factors that influence the falling process of the granular materials which is closely related to the crushing efficiency in the cone crusher. In this paper the motion characteristics of the particles near the choke-level have been analyzed and the phenomenon of single particle breakage below the choke level is pointed out. Based on the multi-zone method, an improved particle shape prediction model is established. In this model, the compound breaking behavior which includes the single particle breakage under the choke-level effect and the inter-particles breakage under the fill-feed, the transformation of particle shape and the particle size distribution in each crushing zone are considered. Tests on the PYG-B1735 cone crusher are conducted in order to validate the improved model. The improved model provides a theoretical foundation for the productivity estimation and the performance optimization.
阻流水平是影响颗粒物料下落过程的关键因素之一,与圆锥破碎机的破碎效率密切相关。本文分析了颗粒在节流位附近的运动特性,指出了节流位以下的单颗粒破碎现象。基于多区法,建立了改进的颗粒形状预测模型。该模型考虑了阻流作用下的单颗粒破碎和充填作用下的颗粒间破碎的复合破碎行为,以及各破碎区颗粒形态的变化和粒度分布。在PYG-B1735圆锥破碎机上进行了试验,验证了改进模型的有效性。改进后的模型为生产效率估计和性能优化提供了理论依据。
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引用次数: 1
Design and Development of a Low-Cost Roof Top Solar Ventilator 低成本屋顶太阳能通风机的设计与开发
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86997
R. Shanmugam, Uma Vellaisamy, K. Balasubramaniam, Sathishkumar Mani
In hot summer, the sun rays strike the roof surface and heat up the enclosed attic. Passive vents (Soffit or Gable) allow some circulation of fresh air. Presently, in India, passive Whirlybird is predominantly used for ventilation purposes, which spins and sucks up the warm air and forces it out upwards through the vent on the roof. Since it depends mainly on the natural wind velocity, it’s efficiency to cost ratio is very low. Also, the accumulation of dust particles has a deleterious effect on the performance and life of the unit. Hence, in this work, a roof top solar ventilator has been designed and developed at low cost to address the above-mentioned problems. This unit has a high-performance brushless DC motor, an adjustable solar panel to achieve optimal solar exposure and it blends seamlessly into roof. The solar panel powers the fan through the motor, thereby increasing the air circulation through the vent. This increased air circulation provides the required pressure to force the hot air out from the attic. During hot summer, the difference in temperature between the floor and the ceiling can reach 10–15 °C, leading to a constant heat pile up in the attic and this system can limit the temperature of the attic to 40°C. In winter season, moist air present inside the house warms up, rises and collides with the cold air entering through the roof. This provides a mixed circulation that prevents the cold air from entering the roof and also reduces freezing of snow on the roof surface. Further, it keeps the inside space cooler and drier. Since this ventilator operates on renewable energy source, it is a simple and feasible solution that is environmentally friendly at low-cost. This provides healthy, energy efficient homes and work spaces as it reduces the usage of air conditions and heaters. A comparative study on the performance, life and cost of both the existing and the newly developed ventilators has been made and the same is reported.
在炎热的夏天,阳光照射在屋顶表面,使封闭的阁楼变热。被动通风口(软檐或山墙)允许一些新鲜空气流通。目前,在印度,被动旋风鸟主要用于通风目的,它旋转并吸收热空气,并通过屋顶上的通风口将其向上排出。由于主要依靠自然风速,其效率成本比很低。此外,灰尘颗粒的积累对机组的性能和寿命有有害影响。因此,本文设计并研制了一种低成本的屋顶太阳能通风机来解决上述问题。这个单元有一个高性能的无刷直流电机,一个可调节的太阳能电池板,以实现最佳的阳光照射,它无缝地融入屋顶。太阳能板通过电机为风扇提供动力,从而增加通过通风口的空气循环。这种增加的空气循环提供了所需的压力,迫使热空气从阁楼排出。在炎热的夏季,地板和天花板之间的温差可以达到10-15°C,导致阁楼的热量持续堆积,该系统可以将阁楼的温度限制在40°C。在冬季,房子里的潮湿空气变暖,上升并与从屋顶进入的冷空气发生碰撞。这提供了一个混合循环,防止冷空气进入屋顶,也减少了屋顶表面的雪的冻结。此外,它使内部空间更凉爽、更干燥。由于该通风机使用的是可再生能源,是一种简单可行的低成本环保解决方案。这提供了健康、节能的家庭和工作空间,因为它减少了空调和加热器的使用。本文对现有风机和新开发风机的性能、寿命和成本进行了比较研究。
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引用次数: 0
Systematic Study of the Effect of Non-Uniform Seal Stiffness on the Contact Stress in Flat-Faced Soft-Seated Spring Operated Pressure Relief Valves 非均匀密封刚度对平面软阀座减压阀接触应力影响的系统研究
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87926
Alex Schimanowski, A. Seibel, J. Schlattmann
Spring operated pressure relief valves (SOPRVs) are essential components of technical systems. As parts of safety systems, they protect people and the environment from technological hazards. Their ability to open at a predefined pressure is considered the most important feature. The reliability of this function depends on numerous operational and design factors. In this paper, we examine the effects of design measures on the mechanical loads in seat seals of SOPRVs. In particular, we evaluate the applicability of the principle of non-uniform system stiffness in order to systematically control the mechanical loads in seat seals for an exemplary case of a flat faced soft seated SOPRV. We systematically vary design parameters and accurately estimate the contact stresses as well as the set pressure by performing non-linear finite element analyses. We focus on the quasi-static case of a closed seal, since dynamic effects of the opening and closing processes are not within the scope of this work. In our contribution, we show that the application of these design measures can significantly influence both the initial contact stresses and the set pressure at a constant spring force. In particular, the effects of the taper angle are analyzed and discussed.
弹簧式减压阀(soprv)是技术系统的重要组成部分。作为安全系统的一部分,它们保护人类和环境免受技术危害。它们在预定压力下打开的能力被认为是最重要的特征。该功能的可靠性取决于许多操作和设计因素。本文研究了设计措施对soprv阀座密封机械载荷的影响。特别地,我们评估了非均匀系统刚度原理的适用性,以便系统地控制平面软座SOPRV的阀座密封中的机械载荷。我们系统地改变了设计参数,并通过非线性有限元分析准确地估计了接触应力和设定压力。我们专注于封闭密封的准静态情况,因为打开和关闭过程的动态影响不在本工作的范围内。在我们的贡献中,我们表明,在恒定的弹簧力下,这些设计措施的应用可以显着影响初始接触应力和设定压力。特别对锥度角的影响进行了分析和讨论。
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引用次数: 0
Numerical Analysis of the Contribution of Shot Peening in the Fatigue Strength of Multipass Welded Joints 喷丸强化对多道次焊接接头疲劳强度贡献的数值分析
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87720
U. Etxeberria, J. A. Esnaola, I. Ulacia, D. Ugarte, I. Llavori, M. Larrañaga, A. Lopez-Jauregi
Tensile residual stress (RS) peaks near the weld toe accelerate crack generation and propagation stages reducing dramatically the life of welded components. In order to relief RS, components are typically heat-treated. However, heat treatments can affect the microstructure compromising mechanical properties. In addition, their application in big structures is complex due to size limitations. As an alternative, mechanical treatments such as shot peening can be locally applied. Moreover, they generate local compressive stresses in the treated surfaces, which present beneficial effect in the fatigue strength of treated components. In the present work, the contribution of shot peening in the fatigue strength of multipass welded joints is numerically evaluated. For that purpose, first the RS stress pattern of a 3 pass butt weld of 10mm thick, 50mm length S275JR plates is calculated. Following, the application of shot peening in the tensile RS area is modelled and the evolution of RS pattern is analyzed. Finally, the fatigue strength of treated and non-treated butt welds is evaluated.
焊缝趾部附近的拉伸残余应力峰值加速了裂纹的产生和扩展阶段,大大降低了焊接构件的寿命。为了减轻RS,通常对组件进行热处理。然而,热处理会影响微观组织,影响机械性能。此外,由于尺寸限制,它们在大型结构中的应用非常复杂。作为一种替代方法,机械处理如喷丸强化可以局部应用。此外,它们在处理表面产生局部压应力,这对处理部件的疲劳强度有有益的影响。本文对喷丸强化对多道次焊接接头疲劳强度的贡献进行了数值计算。为此,首先计算了10mm厚、50mm长S275JR板的3道次对接焊缝的RS应力模式。其次,模拟了喷丸强化在拉伸RS区的应用,分析了RS模式的演变过程。最后,对处理和未处理的对接焊缝进行了疲劳强度评价。
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引用次数: 0
Cross Sectional Area Changes due to Plastic Bending of Prismatic Bars 棱柱杆塑性弯曲引起的横截面积变化
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87608
M. Zielinski, I. S. Cinoglu
Given the current trend in manufacturing to decrease part variability, and in order to increase product quality, dimensional tolerances are becoming more exacting. With this in mind, and with the decreased time allotted for components to progress from design to manufacture, it has become more critical that accurate models of the manufacturing process are developed. This paper investigates the changes in cross sectional area when a prismatic bar is plastically deformed into a ring of constant diameter. Through further processing, these rings are transformed into components that function to secure mechanical components, such as bearings, into assemblies. Failure of the ring can cause significant damage, or failure of the assembly. Typical thickness tolerances are on the order of +/−.002” (0.05 mm), but can be as small as +/−.0002” (0.005 mm). Also, a growing trend in manufacturing is for the final ring to have a specified thickness on the inner and outer edge within this tolerance band. The rings are produced in various metallic materials with different mechanical properties by continuously coiling prismatic bars to a specific diameter. An analytic model based on small strain theory was developed for the simple cross sections of rectangular and trapezoidal geometries. This model was then extended to include the effect of a hyperbolic rather than linear stress distribution through this simple section in order to relieve the constraints of small strain theory and adequately model the actual process. An empirical model was developed based on experimental observations. A numerical model was developed using the commercial finite element analysis (FEA) software Abaqus (SIMULIA, Providence, RI) to simulate the manufacturing process. This was compared to the empirical model developed from production parts for validation. Once the finite element model is validated, it could be used to explore the effects of design parameters (initial dimensions of the prismatic bar, material properties etc.) and create efficient designs for manufacturing. The empirical model can then be used in the design process. Additionally, the numerical simulation could be used to model more complex cross sectional areas which cannot be evaluated analytically. There was adequate agreement between the empirical and numerical models to the extent that the numerical model could be used for more complex cross sectional geometries. A further refinement of the analytic model to include finite strain theory should be used to expand on this.
考虑到目前制造业的趋势是减少零件的可变性,为了提高产品质量,尺寸公差变得越来越严格。考虑到这一点,并且随着组件从设计到制造分配的时间减少,开发制造过程的精确模型变得更加重要。本文研究了圆柱杆塑性变形为等径环时横截面积的变化。通过进一步加工,这些环被转换成组件,用于将机械部件(如轴承)固定到组件中。环的故障可能会导致严重的损坏或组件的故障。典型的厚度公差为+/−。002 "(0.05毫米),但可以小到+/−。0002 "(0.005毫米)。此外,在制造中,一个日益增长的趋势是,最终环的内缘和外缘在这个公差带内具有指定的厚度。这些环是由具有不同机械性能的各种金属材料制成的,通过连续地将棱柱棒卷成特定的直径。建立了基于小应变理论的矩形和梯形简单截面的解析模型。然后将该模型扩展为包括双曲而不是线性应力分布的影响,通过这个简单的截面,以减轻小应变理论的限制,并充分模拟实际过程。在实验观察的基础上建立了经验模型。利用商业有限元分析(FEA)软件Abaqus (SIMULIA, Providence, RI)开发了一个数值模型来模拟制造过程。将此与从生产部件开发的经验模型进行比较以进行验证。一旦有限元模型得到验证,就可以用来探索设计参数(棱柱杆的初始尺寸、材料特性等)的影响,并为制造创造高效的设计。经验模型可以在设计过程中使用。此外,数值模拟可用于模拟更复杂的横截面积,而这些横截面积无法进行分析评估。经验模型和数值模型之间有足够的一致性,以至于数值模型可以用于更复杂的横截面几何形状。进一步细化的分析模型,包括有限应变理论,应用于扩展这一点。
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引用次数: 0
A Peak-Selection RBF Mesh Morphing Method for Subject-Specific Child Occupant Modeling 特定主题儿童乘员建模的峰值选择RBF网格变形方法
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-88398
Yunlei Yin, Wenxiang Dong, Zhenfei Zhan, Junming Li
The mesh morphing method is widely applied in building subject-specific human finite element models. However, there are many problems yet to be resolved when applying the mesh morphing method in subject-specific modeling, such as calculation difficulties and low morphing accuracy. To solve these problems above, an efficient peak-selection RBF mesh morphing method is proposed in the paper. Firstly, by comparing different types of radial basis functions, an optimal kernel function is selected to improve morphing accuracy. Secondly, the landmarks are reduced by selecting multiple peak nodes from the object surfaces, so as to reduce iteration steps and improve the mesh generation efficiency. The proposed peak-selection Radial Basis Function (RBF) mesh morphing method is further demonstrated through a subject-specific child finite element modeling problem. This mesh morphing method has important significance for analyzing the occupant injury of different body features in motor vehicle crashes.
网格变形法在人体有限元模型的建立中有着广泛的应用。然而,将网格变形方法应用于特定主题建模中还存在计算困难、变形精度低等问题。针对上述问题,本文提出了一种高效的峰值选择RBF网格变形方法。首先,通过比较不同类型的径向基函数,选择最优核函数,提高变形精度;其次,通过从目标表面选取多个峰值节点来减少地标,从而减少迭代步骤,提高网格生成效率;提出的峰值选择径向基函数(RBF)网格变形方法通过一个特定主题的子有限元建模问题进一步验证。这种网格变形方法对于分析机动车碰撞中不同身体特征的乘员损伤具有重要意义。
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引用次数: 0
Advanced Modeling and Experimental Validation of an Optimized Power Transformer Tank 一种优化电力变压器油箱的先进建模与实验验证
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87769
H. Mendes, C. Coutinho, S. Tavares, Luís M. R. Félix, A. Matos, J. Meireles, A. Pinho, Joel R. S. Teixeira
Even though the power transformers are electrical machines, their design includes several important steps with strong emphasis on mechanical engineering topics, such as the design of welded metallic structures. Indeed, the tank and its cover are typically manufactured from steel sheets or plates to which a group of stiffeners are added, with the objective of reducing the bending stress, transverse displacements and/or buckling. The current communication presents and discusses several incremental innovations in the structural design and simulation of tanks for Core type power transformers, including: (i) optimization of the stiffeners design and welding bead volume reduction; (ii) optimization of panels curvature; (iii) simulation of the transformer tank loaded by both hydrostatic pressure and vacuum conditions; and (iv) inclusion of non-linear behavior to more accurately simulate representative structures. Achieved numerical results are compared with obtained experimental data, to evaluate the design procedures and the potential of virtual testing of new solutions.
尽管电力变压器是电机,但其设计包括几个重要步骤,强调机械工程主题,例如焊接金属结构的设计。实际上,储罐及其盖通常由钢板或钢板制成,并在钢板上添加一组加强筋,目的是减少弯曲应力、横向位移和/或屈曲。当前的交流介绍并讨论了铁芯型电力变压器储罐结构设计和模拟中的几个渐进式创新,包括:(i)加强筋设计的优化和焊头体积的减小;(ii)板曲率优化;(iii)静水压力和真空条件下的变压器槽模拟;(iv)包含非线性行为以更准确地模拟代表性结构。将获得的数值结果与获得的实验数据进行比较,以评估设计过程和新解决方案的虚拟测试潜力。
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引用次数: 2
Effective Design Team Composition Using Individual and Group Cognitive Attributes 使用个人和群体认知属性的有效设计团队组成
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86888
Kaitlyn N. Fritz, Line Deschenes, Vijitashwa Pandey
Engineering design is typically a team effort. Design teams frequently need to push technical boundaries to solve the most relevant challenges faced by our society. A significant area of research across multiple fields of investigation, including engineering, is the understanding and use of an individual’s cognitive attributes in the process of assembling productive teams. This research proposes an approach to assembling an engineering design team by first defining the desirable cognitive attributes in the team members. Subsequently, based on individual cognitive profile assessments along these attributes, an exhaustive list of possible design teams is investigated based on their cumulative attribute level. We compare the performance of two teams predicted to perform at different levels, and our results verify the differences between the observations of team interactions and the quality of designs produced. In addition to self-assessments, we also investigate the brain activity of the respondents using electroencephalography (EEG) to evaluate performance in an individual and a team setting. This analysis intends to highlight the characteristics of an individuals’ brain activity under different circumstances to reveal if these characteristics contribute to the success of a design team. EEG data revealed observations such as correlation between raw amplitude and level of team contribution, a higher variation in the channel power spectral density during individual versus team tasks, and a degradation of alpha activity moving from individual to group work. The results of this research can guide organizations to form teams with the necessary cognitive attributes to achieve the optimum design solution.
工程设计通常是一个团队的工作。设计团队经常需要突破技术界限来解决我们社会面临的最相关的挑战。包括工程在内的多个调查领域的一个重要研究领域是在组建高效团队的过程中理解和使用个人的认知属性。本研究提出了一种通过定义团队成员的理想认知属性来组建工程设计团队的方法。随后,基于对这些属性的个人认知概况评估,根据其累积属性级别调查可能的设计团队的详尽列表。我们比较了两个团队在不同水平上的表现,我们的结果验证了团队互动和设计质量之间的差异。除了自我评估,我们还使用脑电图(EEG)来调查受访者的大脑活动,以评估个人和团队环境中的表现。这一分析旨在突出个人在不同环境下的大脑活动特征,以揭示这些特征是否有助于设计团队的成功。脑电图数据揭示了原始振幅和团队贡献水平之间的相关性,在个人任务和团队任务期间通道功率谱密度的更高变化,以及从个人工作到团队工作的α活动的退化。本研究的结果可以指导组织组建具有必要认知属性的团队,以实现最优设计方案。
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引用次数: 2
Computational Design and Analysis of Nitinol-Based Arch Wedge Support 镍钛诺基拱楔支护的计算设计与分析
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-86287
Tyler Stranburg, Yucheng Liu, H. Chander, A. Knight
A nitinol-based arch wedge support (AWS) was designed using computational approach. Finite element analysis (FEA) was performed to on this design to assess the influence of loading, boundary conditions, and thickness on the mechanical response of the computer-aid design (CAD) model. Five loading conditions caused by different human movements, two boundary conditions, and three thicknesses are involved in this computational study. FEA results showed that the presented AWS design can resist forces caused by different human motions without generating any permanent deformation. The study features the first time to design and evaluate a thin-walled nitinol AWS model. The results of this study form the background of prototyping and experimental testing of the design in the next phase.
采用计算方法设计了一种镍钛镍基拱楔支撑(AWS)。对该设计进行了有限元分析(FEA),以评估载荷、边界条件和厚度对计算机辅助设计(CAD)模型力学响应的影响。计算研究涉及人体不同运动引起的5种载荷条件、2种边界条件和3种厚度。有限元分析结果表明,所提出的AWS设计可以抵抗不同人体运动引起的力,而不会产生任何永久变形。该研究首次设计和评估了薄壁镍钛诺AWS模型。本研究的结果为下一阶段设计的原型设计和实验测试奠定了基础。
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引用次数: 0
Track Shape, Resulting Dynamics and Injury Rates of Greyhounds 灰狗的轨迹形状,结果动力学和伤害率
Pub Date : 2018-11-09 DOI: 10.1115/IMECE2018-87156
F. Mahdavi, I. Hossain, H. Hayati, D. Eager, Paul J. Kennedy
A challenge for greyhound racing is optimizing the tracks to minimize the risk of injuries. The effects of different track design variables on greyhound injury rates has not been explored sufficiently. The purpose of this paper is to present some preliminary findings on the effect of greyhound racetrack design variables such as the track curvature and lure alignment. An analysis was carried out of two years of greyhound racing injury data from three different tracks in New South Wales, Australia. The data from before and after an intervention was introduced were compared. Variables in the study, which may affect the analysis were investigated to minimize the errors. The analysis showed that there is a reduction in injury rates for a longer lure arm in the tracks with short or no straight section. To verify the effect of track design variables on the greyhound dynamics a kinematic simulation of greyhound center of gravity was created. The simulation considered fundamental variables correlating directly with kinematics between the greyhound and the track. The simulation data showed that the rate of change in the rotation of the greyhound heading direction decreases when the track running path has a more gradual curvature. The result of the simulation showed excellent agreement with that of injury data analysis.
赛狗面临的一个挑战是优化赛道,将受伤的风险降到最低。不同轨道设计变量对灰狗损伤率的影响尚未得到充分的研究。本文的目的是提出一些初步的研究结果,对灰狗赛道设计变量的影响,如赛道曲率和诱饵对准。研究人员对澳大利亚新南威尔士州三条不同赛道上的灰狗比赛两年来的受伤数据进行了分析。比较干预前后的数据。研究中可能影响分析的变量进行了调查,以尽量减少误差。分析表明,在短段或没有直线段的赛道上,使用较长的诱饵臂可以减少受伤率。为了验证轨道设计变量对灰狗动力学的影响,建立了灰狗重心的运动学仿真。仿真考虑了与灰狗和轨道之间的运动学直接相关的基本变量。仿真数据表明,当轨道运行路径曲率较平缓时,灰狗航向方向的旋转变化率减小。仿真结果与损伤数据分析结果吻合良好。
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引用次数: 12
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Volume 13: Design, Reliability, Safety, and Risk
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