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ITHERM 2000. The Seventh Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.00CH37069)最新文献

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Assessment of high-heat-flux thermal management schemes 高热通量热管理方案的评估
I. Mudawar
This paper explores the recent research developments in high-heat-flux thermal management. Cooling schemes such as pool boiling, detachable heat sinks, channel flow boiling, micro-channel and mini-channel heat sinks, jet-impingement, and sprays, are discussed and compared relative to heat dissipation potential, reliability, and packaging concerns. It is demonstrated that, while different cooling options can be tailored to the specific needs of individual applications, system considerations always play a paramount role in determining the most suitable cooling scheme. It is also shown that extensive fundamental electronic cooling knowledge has been amassed over the past two decades. Yet there is now a growing need for hardware innovations rather than perturbations to those fundamental studies. An example of these innovations is the cooling of military avionics, where research findings from the electronic cooling literature have made possible the development of a new generation of cooling hardware which promise order of magnitude increases in heat dissipation compared to today's cutting edge avionics cooling schemes.
本文探讨了高热流密度热管理的最新研究进展。讨论并比较了池沸腾、可拆卸散热器、通道流沸腾、微通道和迷你通道散热器、射流冲击和喷雾等冷却方案的散热潜力、可靠性和包装问题。这表明,虽然不同的冷却方案可以根据个别应用的具体需要量身定制,但在确定最合适的冷却方案时,系统考虑始终起着至关重要的作用。它还表明,广泛的基础电子冷却知识已经积累在过去的二十年。然而,现在对硬件创新的需求越来越大,而不是对这些基础研究的干扰。这些创新的一个例子是军用航空电子设备的冷却,电子冷却文献的研究成果使新一代冷却硬件的开发成为可能,与当今尖端的航空电子设备冷却方案相比,这些冷却硬件承诺散热的数量级增加。
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引用次数: 877
Mechanical characterization of solder mask materials in electronic packaging applications 电子封装中阻焊材料的力学特性
H. Zhu, Y. Guo, Wen-Ying Li, A. Tseng
Mechanical properties of solder masks are critical in the reliability performance of flip-chip packages. Many recent studies show that the mechanical properties of solder mask materials have great influence on moisture absorption, delamination at interconnections and solder fatigue life in flip-chip packages. There are also assembly process issues related to the properties of solder masks. In this article, an experimental investigation that mechanically characterizes solder one mask material is conducted. Mechanical properties such as Young's modulus, failure strength and creep behaviors are determined based on the measured data from the experiments. The testing temperature is set at two levels: 25/spl deg/C and 80/spl deg/C. The major instrument is a sophisticated micromechanical tester.
阻焊膜的机械性能对倒装封装的可靠性性能至关重要。近年来的许多研究表明,阻焊材料的力学性能对倒装封装中的吸湿性、互连层脱层和焊料疲劳寿命有很大影响。还有与焊掩膜性能相关的组装工艺问题。本文对阻焊材料的力学特性进行了实验研究。力学性能如杨氏模量、破坏强度和蠕变行为是根据实验测量数据确定的。测试温度设置在两个级别:25/spl°C和80/spl°C。主要仪器是一台精密的微机械测试仪。
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引用次数: 2
A comparison between moire interferometry and strain gages for effective CTE measurement in electronic packages 云纹干涉法与应变仪在电子封装中有效CTE测量的比较
T. Ratanawilai, B. Hunter, G. Subbarayan, D. Rose
High-sensitivity laser moire interferometry technique has proven to be invaluable in characterizing electronic packages. It is often contrasted to the classical strain gage technique as a more powerful, whole-field alternative for the characterization of electronic packages. In this paper, we present a systematic comparison of the accuracy of thermal strains measured using the moire technique to that obtained using strain gages. The effective thermal strains in approximately twenty printed circuit board specimens were measured using the two techniques. The results of the two techniques showed good overall correlation, but differed from each other by as much as 2.73 PPM. The possible sources of error in each technique are identified and discussed. Of practical significance, the measured effective coefficient of thermal expansion varied in wide range by as much as 5 PPM about the commonly used value of 17 PPM. This has been shown in a related study as causing a significant reliability impact for a plastic ball grid array package assembly.
高灵敏度激光云纹干涉测量技术已被证明在电子封装的表征中是非常宝贵的。它经常与经典应变计技术形成对比,作为电子封装表征的更强大,全领域的替代方案。在本文中,我们提出了一个系统的比较,使用云纹技术测量的热应变的精度,获得了使用应变片。用这两种方法测量了近20个印刷电路板试样的有效热应变。这两种技术的结果显示出良好的总体相关性,但彼此之间的差异高达2.73 PPM。对每种技术中可能的误差来源进行了识别和讨论。具有实际意义的是,测量到的有效热膨胀系数在广泛的范围内变化高达5ppm,约为常用值17ppm。在一项相关研究中表明,这对塑料球栅阵列封装组件的可靠性造成了重大影响。
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引用次数: 11
Thermal-mechanical models for non-conforming surface contacts 非协调表面接触的热力学模型
M. Yovanovich
Thermal and mechanical models for contact, gap and joint resistances are presented for non-conforming, smooth hemi-spherical surfaces. The spreading/constriction resistance relation is applicable for light mechanical loads, and the gap resistance relation was developed for gap substances such as gases, liquids and greases. The joint resistance of the interface formed by a silicon chip and a smaller aluminum heat sink was developed and an illustrative example typical of microelectronic applications was presented.
提出了非一致性光滑半球面的接触、间隙和接合阻力的热力学模型。扩展/收缩阻力关系适用于轻机械载荷,而对于气体、液体和润滑脂等间隙物质,则建立了间隙阻力关系。研究了硅片与较小的铝散热器形成的界面的结合电阻,并给出了一个典型的微电子应用实例。
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引用次数: 4
Experimental study on performance of a miniature heat pipe with woven-wired wick 编织丝芯微型热管性能的实验研究
Seok-Hwan Moon, Choon‐Gi Choi, G. Hwang, Tae Coo Choy
The thermal density of electronic parts and systems has been increased continuously as high speed and high density are required for them. The heat generation of the CPU of a notebook PC of higher than the Pentium-II grade has been recently increased to be more than 10 W, and the available packaging space has been compacted. Therefore, it has become inevitable to perform cooling by using miniature heat pipes. In the present study, new woven-wired-type wick with a large capillary limit and a high productivity has been developed, and heat pipes with the diameter of 3 mm or 4 mm to cooling of small-sized electronic parts such as CPU of a notebook PC. Have been designed and manufactured. Further, in as much as the operational characteristics of miniature heat pipes (MHPs) with the diameter of 3 mm or 4 mm are different from those of general medium-sized heat pipes, a performance test has been performed in order to review heat-transfer characteristics and affects of various factors on the performance of MHPs. The operational factors include charging ratio of working fluid, the total length of heat pipes, lengths of an evaporator and a condenser, inclination of installation, number of wick strands, thermal load, etc. The limiting powers of 3 mm MHP and 4 mm MHP are shown to be 6.8 W and 19.5 W, respectively, with angle of inclination of -5/spl deg/. These show that there is a high possibility of application if one or two MHPs are installed for cooling of CPU more than 10 W.
随着电子器件和系统对高速度和高密度的要求,其热密度不断提高。最近,Pentium-II以上等级的笔记本电脑的CPU发热量已提高到10w以上,并且可用的封装空间已被压缩。因此,利用微型热管进行冷却已成为必然。本研究开发了一种具有大毛细极限和高生产率的新型编织丝型芯,以及直径为3mm或4mm的热管,用于笔记本电脑CPU等小型电子部件的冷却。已被设计和制造。此外,针对直径为3mm和4mm的微型热管的工作特性与一般中型热管的不同,进行了性能测试,以审查传热特性以及各种因素对微型热管性能的影响。运行因素包括工质充注比、热管总长度、蒸发器和冷凝器长度、安装倾角、芯束数、热负荷等。3 mm MHP和4 mm MHP的极限功率分别为6.8 W和19.5 W,倾斜角为-5/spl°/。这表明,如果在10w以上的CPU上安装1 ~ 2台mhp,应用的可能性很大。
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引用次数: 5
A strain rate ratio approach for assessing creep-fatigue life of 63Sn-37Pb solder under shear loading 用应变率比法评估63Sn-37Pb焊料在剪切载荷下蠕变疲劳寿命
M. Sakane, H. Yamamoto
This paper studies creep-fatigue life prediction under shear loading by making extensive torsion creep-fatigue experiments using four kinds of strain waves. The linear damage rule, the strain range partitioning method, the frequency modified fatigue life and the ductility exhaustion model were applied to the experimental data, but no methods accurately predicted the creep-fatigue life. A new method based on the strain rate ratio, which predicted the creep-fatigue life within a factor of 4 scatter band, was developed.
本文采用四种应变波进行了广泛的扭转蠕变疲劳试验,对剪切载荷下蠕变疲劳寿命预测进行了研究。试验数据采用了线性损伤规律、应变范围划分法、频率修正疲劳寿命和延性衰竭模型,但没有一种方法能准确预测蠕变疲劳寿命。提出了一种基于应变率比的蠕变疲劳寿命预测方法,该方法在4倍散射带范围内预测蠕变疲劳寿命。
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引用次数: 20
Low-order dynamical modeling of natural convective air-cooling system in a vertical channel 垂直通道自然对流空冷系统的低阶动力学建模
R.A. Sahan
Low-order dynamical models of transitional natural convective air-cooling system in a vertical channel with periodically repeated discrete heat sources are developed. Proper orthogonal decomposition (POD) methodology has been applied to supercritical oscillatory solutions, obtained by solving the flow governing partial differential equations (PDEs) with a spectral element method at Grashof number, Gr=25000. POD is used to extract the empirical eigenfunctions, to compress the data and to identify the organized spatio-temporal structures. Low-order models (LOMs), consisting of reduced number of nonlinear ordinary differential equations (ODEs), are derived using the computed empirical eigenfunctions as basis functions and applying Galerkin projection (GP). The ability of the reduced models to describe the dynamics of the flow and temperature fields at design conditions is studied. In this study, at least four modes for both velocity and temperature are required to predict self-sustained oscillations in time. The LOM predictions based on four modes are in excellent agreement with the full model results, capturing the short- and long-time nonlinear dynamical behavior of the thermo-fluid system. The developed LOMs may be used to make feasible parametric studies with less computational effort and storage requirements, to investigate stability behavior of the forced/natural convective air-cooling systems, and to explore possible flow control strategies.
建立了具有周期性重复离散热源的垂直通道内过渡自然对流空冷系统的低阶动力学模型。在Grashof数为Gr=25000时,用谱元法求解流动控制偏微分方程(PDEs)得到超临界振荡解。利用POD提取经验特征函数,对数据进行压缩,识别有组织的时空结构。以计算得到的经验特征函数为基函数,应用伽辽金投影(GP),推导出由简化的非线性常微分方程(ode)组成的低阶模型。研究了简化模型在设计条件下描述流场和温度场动力学的能力。在本研究中,速度和温度至少需要四种模态来预测时间上的自持续振荡。基于四种模式的LOM预测与完整的模型结果非常吻合,捕获了热流体系统的短期和长期非线性动力学行为。所开发的LOMs可用于以较少的计算量和存储需求进行可行的参数研究,研究强制/自然对流空冷系统的稳定性行为,并探索可能的流动控制策略。
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引用次数: 2
Numerical study of interfacial delamination in a system-on-package (SOP) integrated substrate under thermal loading 热载荷作用下系统-封装集成基板界面分层的数值研究
W. Xie, S. Sitaraman
Research on system-on-package (SOP) with integrated substrate is being pursued at Georgia Tech. The integrated substrate contains embedded thin-film passive components in a multilayered substrate to achieve higher performance, lower cost, smaller size and lighter weight. However, as in all multilayered structures, SOP integrated substrate could have higher interfacial stresses and therefore could have interfacial delamination induced by material properties mismatch under thermal loading, if not carefully designed and fabricated. In this study, numerical analyses have been performed to investigate interfacial delamination propagation in SOP integrated substrate under thermal loading. Three candidate base layer materials and two dielectric layer materials have been studied. Recommendations for reducing delamination propagation were suggested. Further study is being conducted to investigate effects of time and temperature dependent material properties and cyclic thermal loading conditions.
佐治亚理工学院正在进行集成基板的系统级封装(SOP)研究。集成基板在多层基板中嵌入了薄膜无源元件,以实现更高的性能、更低的成本、更小的尺寸和更轻的重量。然而,与所有多层结构一样,如果不仔细设计和制造,SOP集成基板可能具有更高的界面应力,因此可能在热载荷下由于材料性能不匹配而导致界面分层。在本研究中,采用数值分析方法研究了热载荷作用下SOP集成基板中界面分层的传播。研究了三种候选基层材料和两种介电层材料。提出了减少分层传播的建议。进一步的研究正在进行,以调查时间和温度依赖的材料性能和循环热加载条件的影响。
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引用次数: 5
Variable emissivity through MEMS technology 通过MEMS技术实现可变发射率
Ann Garrison Damn, R. Osiander, J. Champion, Ted Swanson, D. Douglas, Lisa M. Grob
This paper discusses a new technology for variable emissivity (vari-e) radiator surfaces, which has significant advantages over traditional radiators and promises an alternative design technique for future spacecraft thermal control systems. All spacecraft rely on radiative surfaces to dissipate waste heat. These radiators have special coatings, typically with a low solar absorptivity and a high infrared-red emissivity, that are intended to optimize performance under the expected heat load and thermal sink environment. The dynamics of the heat loads and thermal environment make it a challenge to properly size the radiator and often require some means of regulating the heat rejection rate of the radiators in order to achieve proper thermal balance. Specialized thermal control coatings, which can passively or actively adjust their emissivity offer an attractive solution to these design challenges. Such systems would allow intelligent control of the rate of heat loss from a radiator in response to heat load and thermal environmental variations. Intelligent thermal control through variable emissivity systems is well suited for nano and pico spacecraft applications where large thermal fluctuations are expected due to the small thermal mass and limited electric resources. Presently there are three different types of vari-e technologies under development: Micro Electro-Mechanical Systems (MEMS) louvers, Electrochromic devices, and Electrophoretic devices. This paper will describe several prototypes of micromachined (MEMS) louvers and experimental results for the emissivity variations measured on theses prototypes. It will further discuss possible actuation mechanisms and space reliability aspects for different designs. Finally, for comparison, parametric evaluations of the thermal performance of the new vari-e technology and standard thermal control systems are also presented in this paper.
本文讨论了一种新的变辐射率(varie)散热器表面技术,它比传统的散热器具有显著的优势,并有望为未来的航天器热控制系统提供一种替代设计技术。所有航天器都依靠辐射表面来散热。这些散热器具有特殊的涂层,通常具有低太阳吸收率和高红外发射率,旨在优化预期热负荷和热汇环境下的性能。热负荷和热环境的动态变化对散热器的尺寸设计提出了挑战,通常需要通过调节散热器的散热率来达到适当的热平衡。专门的热控制涂层,可以被动或主动地调整其发射率,为这些设计挑战提供了一个有吸引力的解决方案。这样的系统将允许智能控制散热器的热损失率,以响应热负荷和热环境的变化。通过可变发射率系统进行智能热控制非常适合于由于热质量小和电力资源有限而预计会出现较大热波动的纳米和微米航天器应用。目前有三种不同类型的可变技术正在开发中:微机电系统(MEMS)百叶,电致变色装置和电泳装置。本文将介绍几种微机械(MEMS)百叶的原型以及在这些原型上测量的发射率变化的实验结果。它将进一步讨论不同设计可能的驱动机制和空间可靠性方面。最后,为了进行比较,本文还对新型变热技术和标准热控制系统的热性能进行了参数评价。
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引用次数: 28
Experimental verification of a model for the optimization of pin fin heatsinks 引脚翅片散热器优化模型的实验验证
T. Zapach, T. Newhouse, J. Taylor, P. Thomasing
An analytical model for the optimization of pin fin heatsinks was developed. The model is based on correlations of flow resistance and heat transfer from studies of tube bank heat exchangers. Experimental verification of the model shows that, with some minor modification to the heat transfer correlations, it reasonably represents heat transfer trends. Flow resistance trends are under-predicted for both inline and staggered pin arrangements. Even with these limitations this tool is useful for the optimization and pin arrangement selection of pin fin heatsinks.
建立了引脚翅片散热器优化的解析模型。该模型是基于管束式换热器的流动阻力与换热的关系。对该模型的实验验证表明,该模型在对换热关系进行少量修改后,能较好地反映换热趋势。流动阻力趋势被低估,无论是直列和交错销安排。即使有这些限制,这个工具是有用的优化和引脚鳍散热器的引脚排列选择。
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引用次数: 6
期刊
ITHERM 2000. The Seventh Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.00CH37069)
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