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Triassico: A Sphere Positioning System for Surface Studies with IBA Techniques 三叠纪:用IBA技术进行表面研究的球面定位系统
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.09.013
Cristiano L. Fontana , Barney L. Doyle

We propose here a novel device, called the Triassico, to microscopically study the entire surface of millimeter-sized spheres. The sphere dimensions can be as small as 1 mm, and the upper limit defined only by the power and by the mechanical characteristics of the motors used. Three motorized driving rods are arranged so an equilateral triangle is formed by the rod's axes, on such a triangle the sphere sits. Movement is achieved by rotating the rods with precise relative speeds and by exploiting the friction between the sphere and the rods surfaces. The sphere can be held in place by gravity or by an opposing trio of rods. By rotating the rods with specific relative angular velocities, a net torque can be exerted on the sphere which then rotates. No repositioning of the sphere or of the motors is needed to cover the full surface with the investigating tools. An algorithm was developed to position the sphere at any arbitrary polar and azimuthal angle. The algorithm minimizes the number of rotations needed by the rods, in order to efficiently select a particular position on the sphere surface. A prototype Triassico was developed for the National Ignition Facility, of the Lawrence Livermore National Laboratory (Livermore, California, USA), as a sphere manipulation apparatus for ion microbeam analysis at Sandia National Laboratories (Albuquerque, NM, USA) of Xe-doped DT inertial confinement fusion fuel spheres. Other applications span from samples orientation, ball bearing manufacturing, or jewelry.

我们在这里提出了一种新的装置,称为Triassico,用于微观研究毫米大小的球体的整个表面。球体尺寸可以小到1毫米,其上限仅由功率和所用电机的机械特性决定。三根电动驱动杆被布置成一个等边三角形,由杆的轴线组成,球体位于等边三角形上。运动是通过以精确的相对速度旋转杆和利用球体和杆表面之间的摩擦来实现的。球体可以通过重力或相反的三根杆固定在原地。通过以特定的相对角速度旋转杆,可以对球体施加净扭矩,然后球体旋转。不需要重新定位球体或马达,就可以用调查工具覆盖整个表面。提出了一种以任意极角和方位角对球体进行定位的算法。该算法最大限度地减少了杆所需的旋转次数,以便有效地选择球面上的特定位置。Triassico原型是为Lawrence Livermore国家实验室(Livermore, California, USA)的国家点火装置开发的,作为桑迪亚国家实验室(Albuquerque, NM, USA)的离子微束分析的球体操纵装置。其他应用范围从样品定位,滚珠轴承制造,或珠宝。
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引用次数: 0
Preliminary Investigation on Life Cycle Inventory of Powder Bed Fusion of Stainless Steel 不锈钢粉床熔炼全生命周期库存的初步研究
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.08.017
Patricia Nyamekye , Heidi Piili , Maija Leino , Antti Salminen

Manufacturing of work pieces from stainless steel with laser additive manufacturing, known also as laser sintering or 3D printing may increase energy and material efficiency. The use of powder bed fusion offers advantages to make parts for dynamic applications of light weight and near-net-shape products. Due to these advantages among others, PBF may also reduce emissions and operational cost in various applications. However, there are only few life cycle assessment studies examining this subject despite its prospect to business opportunity. The application of Life Cycle Inventory (LCI) in Powder Bed Fusion (PBF) provides a distinct evaluation of material and energy consumption. LCI offers a possibility to improve knowledge of process efficiency. This study investigates effect of process sustainability in terms of raw material, energy and time consumption with PBF and CNC machining. The results of the experimental study indicated lower energy efficiency in the production process with PBF. This study revealed that specific energy consumption in PBF decreased when several components are built simultaneously than if they would be built individually. This is due to fact that energy consumption per part is lower. On the contrary, amount of energy needed to machine on part in case of CNC machining is lower when parts are done separately.

用激光增材制造(也称为激光烧结或3D打印)从不锈钢制造工件可以提高能源和材料效率。粉末床熔合的使用为轻重量和近净形状产品的动态应用提供了优势。由于这些优点,PBF还可以在各种应用中减少排放和运营成本。然而,只有很少的生命周期评估研究审查这一主题,尽管其前景的商业机会。生命周期清单(LCI)在粉末床熔炼(PBF)中的应用提供了一种独特的材料和能源消耗评估方法。LCI提供了提高流程效率知识的可能性。本研究探讨了PBF与CNC加工在原材料、能源和时间消耗方面对工艺可持续性的影响。实验研究结果表明,PBF在生产过程中的能源效率较低。该研究表明,当多个组件同时建造时,PBF的比能量消耗比单独建造时减少。这是因为每个部件的能耗更低。相反,当零件分开加工时,在数控加工的情况下,加工零件所需的能量更低。
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引用次数: 7
Electromagnetic Modeling of Human Body Using High Performance Computing 基于高性能计算的人体电磁建模
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.09.033
Cho-Kuen Ng , Mark Beall , Lixin Ge , Sanghoek Kim , Ottmar Klaas , Ada Poon

Realistic simulation of electromagnetic wave propagation in the actual human body can expedite the investigation of the phenomenon of harvesting implanted devices using wireless powering coupled from external sources. The parallel electromagnetics code suite ACE3P developed at SLAC National Accelerator Laboratory is based on the finite element method for high fidelity accelerator simulation, which can be enhanced to model electromagnetic wave propagation in the human body. Starting with a CAD model of a human phantom that is characterized by a number of tissues, a finite element mesh representing the complex geometries of the individual tissues is built for simulation. Employing an optimal power source with a specific pattern of field distribution, the propagation and focusing of electromagnetic waves in the phantom has been demonstrated. Substantial speedup of the simulation is achieved by using multiple compute cores on supercomputers.

对电磁波在人体中的传播进行逼真的模拟,可以加快利用外部源耦合的无线供电来收获植入设备的现象的研究。SLAC国家加速器实验室开发的并行电磁学代码套件ACE3P是基于高保真加速器仿真的有限元方法,可以增强对电磁波在人体内传播的模拟。从人体幻影的CAD模型开始,以许多组织为特征,建立了代表单个组织复杂几何形状的有限元网格进行仿真。采用具有特定场分布模式的最佳电源,演示了电磁波在模体中的传播和聚焦。通过在超级计算机上使用多个计算核,实现了仿真的大幅加速。
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引用次数: 1
Study of Signal to Noise Ratio of Coded Source Neutron Imaging with Analysis Method and Numerical Simulation 编码源中子成像信噪比的分析与数值模拟研究
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.06.046
Sheng Wang , Hang Li , Chao Cao , Yang Wu , Heyong Huo , Bin Tang , Yubin Zou , Yuanrong Lu , Guoyou Tang , Zhiyu Guo

Coded source imaging (CSI) technique could increase the utilization rate of neutron when high L/D required in neutron imaging. The images need to be reconstructed from the raw projections. The reconstruction would amplify the noise of the raw projection, which will affect the quality of reconstructed images. Study of Signal to Noise Ratio (SNR) in CSI shows image quality depends on geometry structure and neutron beam parameters. With analysis method based on correlation reconstruction arithmetic, SNR was detailed to assess the effects from different geometry factors. Numerical simulation as a further supplement proves the rationality of analysis method. The comparison of SNR between CSI and traditional neutron radiography (NR) shows that the SNR of CSI could be better than NR in some conditions.

编码源成像技术在中子成像对L/D要求较高的情况下,可以提高中子的利用率。这些图像需要从原始投影中重建。重建会放大原始投影的噪声,影响重建图像的质量。通过对CSI信号信噪比(SNR)的研究表明,图像质量取决于几何结构和中子束参数。采用基于相关重建算法的分析方法,详细分析了不同几何因素对图像信噪比的影响。数值模拟作为进一步补充,证明了分析方法的合理性。通过与传统中子射线照相(NR)的信噪比比较,表明在某些条件下CSI的信噪比可以优于NR。
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引用次数: 3
Edge Enhancement Investigations by Means of Experiments and Simulations 基于实验和仿真的边缘增强研究
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.06.039
E. Lehmann , M. Schulz , Y. Wang , A. Tartaglione

Standard neutron imaging procedures are based on the “shadow” of the transmitted radiation, attenuated by the sample material. Under certain conditions significant deviations from pure transmission can be found in the form of enhancement or depression at the edges of the samples. These effects can limit the quantification process in the related regions. Otherwise, an enhancement and improvement of visibility can be achieved e.g. in defect analysis. In systematic studies we investigated the dependency of these effects on the specific material (mainly for common metals), such as the sample-to-detector distance, the beam collimation, the material thickness and the neutron energy. The beam lines ICON and BOA at PSI and ANTARES at TU München were used for these experiments due to their capability for neutron imaging with highest possible spatial resolution (6.5 to 13.5 micro-meter pixel size, respectively) and their cold beam spectrum. Next to the experimental data we used a McStas tool for the description of refraction and reflection features at edges for comparison. Even if minor contributions by coherent in-line propagation phase contrast are underlined, the major effect can be described by refraction of the neutrons at the sample-void interface. Ways to suppress and to magnify the edge effects can be derived from these findings.

标准的中子成像程序是基于透射辐射的“阴影”,被样品材料衰减。在某些条件下,可以在样品边缘发现明显的增强或降低形式的纯传输偏差。这些影响会限制相关区域的量化过程。否则,可以增强和改进可见性,例如在缺陷分析中。在系统的研究中,我们研究了这些效应对特定材料(主要是普通金属)的依赖性,如样品到探测器的距离、光束准直、材料厚度和中子能量。由于具有最高空间分辨率(分别为6.5 ~ 13.5微米像素)的中子成像能力和冷束光谱,因此实验采用了PSI的ICON和BOA束流线和德国 nchen工业大学的ANTARES束流线。在实验数据旁边,我们使用McStas工具来描述边缘处的折射和反射特征,以便进行比较。即使强调了相干在线传播相衬的次要贡献,主要影响也可以通过样品-空洞界面处中子的折射来描述。可以从这些发现中得出抑制和放大边缘效应的方法。
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引用次数: 4
Additive Manufacturing in Offsite Repair of Consumer Electronics 消费类电子产品非现场维修中的增材制造
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.08.009
Sergei Chekurov, Mika Salmi

Spare parts for products that are at the end of their life cycles, but still under warranty, are logistically difficult because they are commonly not stored in the central warehouse. These uncommon spare parts occupy valuable space in smaller inventories and take a long time to be transported to the point of need, thus delaying the repair process. This paper proposes that storing the spare parts on a server and producing them with additive manufacturing (AM) on demand can shorten the repair cycle by simplifying the logistics. Introducing AM in the repair supply chain lowers the number of products that need to be reimbursed to the customer due to lengthy repairs, improves the repair statistics of the repair shops, and reduces the number of items that are held in stock. For this paper, the functionality of the concept was verified by reverse engineering a memory cover of a portable computer and laser sintering it from polyamide 12. The additively manufactured component fit well and the computer operated normally after the replacement. The current spare part supply chain model and models with AM machinery located at the repair shop, the centralized spare part provider, and the original equipment manufacturer were provided. The durations of the repair process in the models were compared by simulating two scenarios with the Monte Carlo method. As the biggest improvement, the model with the AM machine in the repair shop reduced the duration of the repair process from 14 days to three days. The result points to the conclusion that placing the machine as close to the need as possible is the best option, if there is enough demand. The spare parts currently compatible with AM are plastic components without strict surface roughness requirements, but more spare parts will become compatible with the development of AM.

处于生命周期末期但仍在保修期内的产品的备件在物流上存在困难,因为它们通常不存储在中央仓库中。这些不常见的备件在较小的库存中占据了宝贵的空间,并且需要很长时间才能运输到需要的地方,从而延迟了维修过程。本文提出将备件存储在服务器上,采用增材制造(AM)按需生产,可以通过简化物流来缩短维修周期。在维修供应链中引入增材制造降低了由于长时间维修而需要向客户报销的产品数量,改善了维修店的维修统计数据,并减少了库存物品的数量。在本文中,通过对便携式计算机的存储盖进行逆向工程和用聚酰胺12激光烧结来验证该概念的功能。增材制造的部件配合良好,更换后电脑运行正常。给出了当前备件供应链模型和AM机械位于修理厂、集中备件供应商和原始设备制造商的模型。通过蒙特卡罗方法模拟两种情况,比较了模型中维修过程的持续时间。最大的改进是,在维修车间使用AM机的模型将维修过程的持续时间从14天减少到3天。结果表明,如果有足够的需求,将机器放置在尽可能接近需求的位置是最佳选择。目前与增材制造兼容的备件是对表面粗糙度没有严格要求的塑料部件,但随着增材制造的发展,将会有更多的备件与之兼容。
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引用次数: 33
A New Method for Calculating the Error Term Used in 2D Feedback Control of Laser Forming 一种用于激光成形二维反馈控制误差项计算的新方法
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.08.003
Anders Noel Thomsen, Benny Endelt, Morten Kristiansen

Laser forming of sheet metal has the potential to add to the growing repertoire of laser processing. This is of particular interest for flexible manufacturing and rapid prototyping. A factor limiting the practical use is the planning of the process parameters, such as laser scan path, laser power, laser scan speed, laser spot size, dwell time, etc. This study presents a new method for calculating the error between the target shape and the current shape. The method is based on geometrical information and uses a projection of the second derivative of the target geometry unto the current geometry. By comparing the projected second derivative with the second derivative of the current geometry, the error can be calculated. Once the error has been found, a feedback control strategy can be used to update the process parameters. The new method entails that the error can be calculated without having to solve the large scale mechanical FEM as part of the planning process. This reduces the planning time and enables a simpler approach that, for the error calculation, is independent of material properties. The method is verified for a 2D feedback system for simple bends in sheet metal, using FEM simulations of the laser forming process.

金属板材的激光成形有可能增加到激光加工的不断增长的曲目。这对于灵活制造和快速原型设计特别有意义。限制实际应用的一个因素是工艺参数的规划,如激光扫描路径、激光功率、激光扫描速度、激光光斑尺寸、停留时间等。提出了一种计算目标形状与当前形状误差的新方法。该方法基于几何信息,并使用目标几何的二阶导数到当前几何的投影。通过将投影的二阶导数与当前几何图形的二阶导数进行比较,可以计算出误差。一旦发现误差,就可以使用反馈控制策略来更新过程参数。新方法使得在规划过程中不需要求解大型机械有限元就可以计算出误差。这减少了规划时间,并使误差计算的方法更简单,与材料特性无关。通过对激光成形过程的有限元模拟,验证了该方法在金属薄板简单弯曲的二维反馈系统中的有效性。
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引用次数: 4
Status of the Imaging Facility INUS at INR INR成像设备INUS的现状
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.06.023
Marin Dinca, C. Iorgulis, D. Barbos, L.D. Mitrea

An imaging facility (INUS) with thermal neutrons and γ radiations is in use at the tangential channel of the TRIGA Annular Core Pulsing Reactor (ACPR) from the Institute for Nuclear Research (INR). ACPR is a nuclear research reactor operated in steady state with a maximum power of 500 kW and in pulsing mode with a peak power of 20000 MW. ACPR was used for neutron imaging only by operation in steady state mode at a power of 100 kW. There are presented actual parameters of the facility after some beam port's and collimator's modifications, the last improvements in the remote control for different displacements with step by step motors to perform easier and faster experiments, the benefit of the using new lens, Xenon 0.95/25 mm, with low f-number (the ratio of the lens’ focal length (f) to the diameter of the aperture or iris diameter, written as f/#), that gathers more light than previously lens and the experiments for visualization of the first dynamic scenes with EM-CCD Hamamatsu C9100-02 camera. The experiments were made for static positions and movements of a pendulum with different contrast elements for thermal neutrons (captured by a 6Li-ZnS scintillator) and γ radiations (captured by a Lanex scintillator), with and without mono-crystal of bismuth filter in radiation beam. The effect of the bismuth filter at the formation of the image with each of the two scintillators is assessed. It is established the integration time on sensor to have the best images for static projections and minimum integration time on sensor for qualitatively analyzable images on monitor for real time imaging. Hamamatsu camera can be used now to acquire a sequence of more images with higher quality for tomography reconstructions in a given time as a consequence of the using of the new lens (because till now was not enough the maximum 10 s integration time on sensor for qualitative images) and of the control-command system with the new stepper motors that shortens the time to increment the position of the investigated object.

核科学研究所(INR)的TRIGA环形堆芯脉冲反应堆(ACPR)的切向通道上使用了热中子和γ辐射成像设备(INUS)。ACPR是一种稳定运行的核研究反应堆,最大功率为500千瓦,脉冲模式,峰值功率为20000兆瓦。ACPR仅在100 kW的稳态模式下用于中子成像。本文介绍了经过对光束口和准直器的一些改进后的设备的实际参数,最后改进了用步进电机对不同位移的遥控,使实验更容易和更快,使用新镜头的好处,氙气0.95/25 mm,具有低f值(镜头焦距(f)与光圈直径或光圈直径的比值,写为f/#)。它比以前的镜头收集了更多的光,并使用EM-CCD滨松C9100-02相机进行了第一次动态场景可视化实验。用不同的对比元素对热中子(由6Li-ZnS闪烁体捕获)和γ辐射(由Lanex闪烁体捕获)在有和没有单晶铋滤光片的辐射束中进行了摆摆的静态位置和运动实验。评估了铋滤光片在两个闪烁体形成图像时的作用。建立了传感器上的积分时间,以获得静态投影的最佳图像和实时成像的可定性分析图像的最小传感器上的积分时间。由于使用了新的镜头(因为到目前为止,传感器上最大10秒的集成时间还不足以用于定性图像)和采用新的步进电机的控制-命令系统缩短了增加被调查对象位置的时间,现在可以使用滨松相机在给定时间内获得更多更高质量的图像序列进行断层扫描重建。
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引用次数: 3
Characterization of Graphene Stripper Foils in 11-MeV Cyclotrons 石墨烯剥离箔在11-MeV回旋加速器中的表征
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.09.034
Sergey Korenev , Rick Dishman , Alberto Yebra , Nikolay Meshcheryakov , Ilya Smirnov , Igor Pavlovsky , Richard Fink

An experimental study of the use of graphene as an extractor (stripper) foil in the 11-MeV Siemens Eclipse Cyclotron is discussed in this paper. The main advantage of graphene is its high thermal conductivity compared to that of amorphous carbon films. Graphene also has significant mechanical strength. The lifetime of the graphene foils under proton bombardment exceeded 16,000 μAh. Graphene-based stripper foils demonstrated a significant increase in the transmission factor (defined as the ratio of the beam current on the target to the beam current on the stripper foil), which was approximately 90%. Fabrication of the graphene-based foils is discussed. The pros and cons of using the graphene material as a stripper foil in cyclotrons are analyzed.

本文讨论了石墨烯作为提取(剥离)箔在11-MeV西门子Eclipse回旋加速器中的实验研究。与非晶碳膜相比,石墨烯的主要优点是其高导热性。石墨烯还具有显著的机械强度。石墨烯薄膜在质子轰击下的寿命超过16000 μAh。石墨烯基剥离箔在传输系数(定义为目标上的光束电流与剥离箔上的光束电流之比)方面显着增加,约为90%。讨论了石墨烯基薄膜的制备方法。分析了石墨烯材料作为回旋加速器剥离箔的优缺点。
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引用次数: 6
Visualization of Solidification Process in Lead-bismuth Eutectic 铅铋共晶凝固过程的可视化研究
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.06.007
Daisuke Ito , Yasushi Saito , Hirotaka Sato , Takenao Shinohara

Pulsed neutron transmission spectroscopy was applied to clarify a phase change phenomena of lead-bismuth eutectics (LBE). The melting and solidification behaviors of the LBE should be well understood to enhance the safety of an LBE-cooled accelerator driven system. In this study, the heating experiments were performed using a rectangular test section and LBE phase change process was visualized by the energy-resolved pulsed neutron imaging at BL22 RADEN facility in J-PARC and the solid/liquid interface was identified from the radiograph and Bragg edge information. The transient location of the interface was compared with measured temperature profiles and it would be useful to evaluate the LBE thermal properties.

采用脉冲中子透射光谱法研究了铅铋共晶的相变现象。为了提高LBE冷却加速器驱动系统的安全性,必须了解LBE的熔化和凝固行为。本研究采用矩形测试截面进行加热实验,利用J-PARC BL22 RADEN设施的能量分辨脉冲中子成像可视化LBE相变过程,并通过x射线照片和Bragg边缘信息识别固/液界面。将界面的瞬态位置与实测温度曲线进行了比较,为评价LBE的热性能提供了依据。
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引用次数: 2
期刊
Physics Procedia
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