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Single-pass Hybrid Laser Welding of 25 mm Thick Steel 25mm厚钢单道混合激光焊接
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.08.019
Farhang Farrokhi, Raino Mikael Larsen, Morten Kristiansen

The manufacturing of large steel structures involves welding thick-section steels. Using hybrid laser welding, it is possible to reduce production costs significantly. However, avoiding solidification cracks in the weld is difficult when welding thick-section steels. In this study, a number of experiments were performed on the hybrid laser welding of 25 mm steel. Different techniques of full penetration and partial penetration welding were discussed. Crack-free welds were obtained using single-pass or two-pass welding techniques. The results of the experiments showed that the joint preparation method and the penetration mode are very important factors in obtaining crack-free welds in welding thick section steels. With the same process parameters applied to hybrid laser welding, partial penetration welds were more susceptible to cracking than full penetration welds. This was partly attributed to a change in the melt flow and, consequently, a different solidification mode that occurred during the full penetration mode welding.

大型钢结构的制造涉及焊接厚截面钢。采用混合激光焊接,可以显著降低生产成本。然而,在焊接厚截面钢时,避免焊缝中的凝固裂纹是困难的。本文对25mm钢的混合激光焊接进行了实验研究。讨论了全熔透焊和部分熔透焊的不同工艺。采用单道或双道焊接技术获得无裂纹焊缝。试验结果表明,焊接厚截面钢时,接头制备方法和焊透方式是获得无裂纹焊缝的重要因素。在混合激光焊接工艺参数相同的情况下,部分熔透焊缝比全熔透焊缝更容易产生裂纹。这部分归因于熔体流动的变化,因此,在全熔透模式焊接过程中发生了不同的凝固模式。
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引用次数: 17
Quadruple Axis Neutron Computed Tomography 四轴中子计算机断层扫描
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.06.027
Burkhard Schillinger, Dominik Bausenwein

Neutron computed tomography takes more time for a full tomography than X-rays or Synchrotron radiation, because the source intensity is limited. Most neutron imaging detectors have a square field of view, so if tomography of elongated, narrow samples, e.g. fuel rods, sword blades is recorded, much of the detector area is wasted. Using multiple rotation axes, several samples can be placed inside the field of view, and multiple tomographies can be recorded at the same time by later splitting the recorded images into separate tomography data sets. We describe a new multiple-axis setup using four independent miniaturized rotation tables.

中子计算机断层扫描比x射线或同步加速器辐射需要更多的时间,因为源强度是有限的。大多数中子成像探测器的视场都是方形的,因此,如果对细长、狭窄的样品(如燃料棒、剑刃)进行断层扫描,那么大部分探测器区域就被浪费了。使用多个旋转轴,可以在视场内放置多个样本,然后将记录的图像分成单独的层析数据集,可以同时记录多个层析图像。我们描述了一个新的多轴设置使用四个独立的小型化旋转表。
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引用次数: 3
Application of Hybrid Laser arc Welding for the Joining of Large Offshore Steel Foundations 混合激光弧焊在大型海洋钢基础连接中的应用
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.08.018
Morten Kristiansen, Farhang Farrokhi, Ewa Kristiansen, Sigurd Villumsen

To reduce the costs of the fabrication of offshore wind turbine foundations it is necessary to investigate new fabrication technologies. Hybrid laser arc welding is a potentially well-suited process for this because it requires less groove preparation to achieve deep weld penetration and lower heat input, compared to traditional arc welding. A skirt section of a suction bucket in 16 mm steel was used as a case to investigate the hybrid laser-arc welding in order to demonstrate which types of weld and which weld positions are possible. Three types of weld joints were chosen and welded with different welding positions; a butt joint of a bended section, a butt joint of a flat section and a lap joint. Stable welds with sufficient penetration were achieved for the flat welding position of the butt joint of bended section and butt joint of flat section.

为了降低海上风力机基础的制造成本,有必要研究新的制造技术。混合激光弧焊是一种潜在的非常适合的工艺,因为与传统弧焊相比,它需要更少的坡口准备来实现深焊缝渗透,并且热量输入更低。以16mm钢吸斗裙段为例,对激光-电弧混合焊接进行了研究,论证了焊接类型和焊接位置的可行性。选择三种类型的焊缝,在不同的焊接位置进行焊接;一种弯曲截面的对接接头、一种平截面的对接接头和一种搭接接头。弯曲段对接处与平坦段对接处的平焊位置实现了焊缝的稳定和充分的熔透。
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引用次数: 14
The Influence of Shielding Gas Configurations on Formability of the Ferritic Stainless Steel Laser Weld 保护气体形态对铁素体不锈钢激光焊缝成形性能的影响
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.08.008
Markku Keskitalo, Mikko Hietala, Kari Mäntyjärvi

According to previous studies the careful argon shielding of the weld is very important in order to achieve a ductile and formable laser weld of Ti-stabilized ferritic stainless steel. In practice it is often difficult to use the root gas shielding of the laser weld. The aim of this study was to determine the sufficient practise of gas shielding in order to achieve the ductile laser weld. According to Erichsen formability results the shielding gas nozzle in the post weld side must be used in order to reach the good formability of the laser weld. The single shielding gas pipe before the weld is not a sufficient method for the gas shielding. There is no need to use root gas in order to achieve a ductile weld. The single shielding gas pipe before the weld can cause a uptake blast in the key hole and further oxidize the weld metal.

根据以往的研究,焊缝的精心氩保护是实现钛稳定铁素体不锈钢激光焊缝延展性和成形性的关键。在实际应用中,采用激光焊接的根部气体保护往往比较困难。本研究的目的是确定气体保护的充分实践,以实现韧性激光焊接。根据Erichsen成形性结果,为了达到良好的激光焊接成形性,必须在焊后侧使用保护气体喷嘴。焊前单保护气体管是一种不充分的气体保护方法。为了实现延展性焊接,不需要使用根气。焊前单一保护气体管会在关键孔产生吸爆,进一步氧化焊缝金属。
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引用次数: 1
Highly Effective Light Beam Diffraction on Holographic PDLC Photonic Structure, Controllable by the Spatially Inhomogeneous Electric Field 空间非均匀电场控制全息PDLC光子结构上的高效光束衍射
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.01.011
A.O. Semkin, S.N. Sharangovich

In this work the highly effiective light beam diffraction on holographic photonic structure formed in polymer-dispersed liquid crystal (PDLCs) is theoretically described. The ability to manage its diffraction characteristics by the spatially inhomogeneous electric field is also shown.

本文从理论上描述了聚合物分散液晶(pdlc)中形成的全息光子结构的高效光束衍射。利用空间非均匀电场控制其衍射特性的能力也得到了证明。
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引用次数: 1
Methodical Progress in Neutron Imaging at PSI PSI中子成像方法进展
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.06.035
E. Lehmann , M. Raventos , R.P. Harti , P. Trtik , A. Kaestner , D. Mannes , C. Grünzweig

Within this paper we summarize new approaches for the utilization of neutron beams for imaging purposes. Whereas most of the methods are still based on the radiography mode - however now with higher performance with respect to spatial resolution, dynamic range and linearity (obtained often in short exposure time) - the new aspects of using polarized neutrons, the diffracted neutron signal or grating interferometers are linking towards neutron scattering investigations. Many of the new techniques have already found their user community, while some of them are based on users demands themselves. The further progress in the field depends much on the access to useful beam ports at suitable neutron sources.

本文总结了利用中子束成像的新方法。尽管大多数方法仍然基于射线照相模式,但现在在空间分辨率、动态范围和线性度(通常在短曝光时间内获得)方面具有更高的性能,使用偏振中子、衍射中子信号或光栅干涉仪的新方面正在与中子散射研究联系起来。许多新技术已经找到了自己的用户社区,而其中一些是基于用户本身的需求。该领域的进一步进展在很大程度上取决于在合适的中子源上获得有用的束流端口。
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引用次数: 4
Optically Induced Space-charge and Conductivity Gratings in Wide-bandgap Semiconductors 宽禁带半导体中的光致空间电荷和电导率光栅
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.01.035
M.A. Bryushinin, P.M. Karavaev, I.A. Sokolov

We report optical excitation of space-charge and conductivity gratings in wide-bandgap semiconductors. The approach is based on the illumination of semiconductor material with an oscillating interference pattern formed of two light waves, one of which is phase modulated with frequency ω. The non-steady-state photocurrent flowing through the short-circuited semiconductor is the measurable quantity in this technique. The alternating current results from the periodic relative shifts of the photoconductivity and space charge electric field gratings which arise in the volume of the crystal under illumination. The experiments are carried out in β-Ga2O3 crystal and the main parameters of the photoinduced carriers are determined.

我们报道了宽禁带半导体中空间电荷和电导率光栅的光激发。该方法是基于由两个光波组成的振荡干涉图样的半导体材料的照明,其中一个光波以频率ω调制相位。在该技术中,通过短路半导体的非稳态光电流是可测量的量。交流电的产生是由于在光照下晶体体积中的光导率和空间电荷电场光栅的周期性相对位移。在β-Ga2O3晶体中进行了实验,确定了光致载流子的主要参数。
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引用次数: 1
Additive Manufacturing in Finland: Recommendations for a Renewed Innovation Policy 芬兰的增材制造:更新创新政策的建议
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.08.002
Iñigo Flores Ituarte , Mika Salmi , Rosa Maria Ballardini , Jukka Tuomi , Jouni Partanen

The objective of this research is to define an optimal innovation policy and funding strategy to improve Additive Manufacturing (AM) capabilities in Finnish companies. To do so, we present an international review of innovation programs in the area of AM. In addition, the study replied upon a survey prepared to evaluate factors for AM implementation. The ultimate goal is to help in the definition of a national policy strategy in the area of AM based on the characteristics of the Finnish industrial ecosystem.

The methodology and data collection method involved defining the taxonomy of Finnish AM industry. The target group of the survey was a population of AM experts, and individuals with knowledge on AM and industrial processes. Overall, the survey revealed that research and innovation activities are well positioned in Finland. In order for future innovation policies to further support developments in the field, we estimated that policy strategies need to generate about 6-8 M€/year in national and EU- funding instruments for AM technology transfer, development, and innovation activities. Efforts should be targeted towards strengthening uses of AM in final production. In fact, only 36% of Finnish respondents declared to use AM for final production, while leading countries in AM use it in average more than 50%. Another area in need of development in Finland is the use of AM high performance materials. Moreover, outsourcing of AM services in Finland is 23 percentage point higher in national and 13 percentage point higher in international outsourcing to service bureaus and suppliers. In this regard, future policies and funding strategies should maintain the created momentum. However, there is a need to acquire high-end research and industrial equipment to stimulate AM integration to the existing production systems. This in the end can trigger the creation of new products, processes and intellectual property, enabling innovation and competitive advantage.

本研究的目的是定义一个最佳的创新政策和融资策略,以提高芬兰公司的增材制造(AM)能力。为此,我们对AM领域的创新项目进行了国际审查。此外,该研究还回答了一项调查,该调查旨在评估AM实施的因素。最终目标是根据芬兰工业生态系统的特点,帮助制定AM领域的国家政策战略。方法和数据收集方法涉及定义芬兰AM行业的分类。调查的目标群体是AM专家人群,以及具有AM和工业流程知识的个人。总体而言,调查显示芬兰的研究和创新活动处于有利地位。为了使未来的创新政策进一步支持该领域的发展,我们估计,政策战略每年需要在国家和欧盟为增材制造技术转让、开发和创新活动提供约600万至800万欧元的资助工具。应致力于在最终生产中加强增材制造的使用。事实上,只有36%的芬兰受访者宣布使用增材制造进行最终生产,而增材制造的主要国家平均使用率超过50%。芬兰需要发展的另一个领域是增材制造高性能材料的使用。此外,芬兰的AM服务外包在国内高出23个百分点,在国际外包给服务机构和供应商方面高出13个百分点。在这方面,今后的政策和筹资战略应保持已形成的势头。然而,有必要获得高端研究和工业设备,以刺激AM集成到现有的生产系统。这最终可以引发新产品、新工艺和新知识产权的创造,从而实现创新和竞争优势。
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引用次数: 7
Formation of Periodic Structures (2D-PhCs) by Scanning Electron Lithography 扫描电子光刻技术制备周期结构(2D-PhCs
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.01.033
Dmitriy Utkin , Alexander Shklyev , Andrey Tsarev , Alexander Latyshev , Dmitriy Nasimov

The formation of the periodic structures based on Si-materials by electron beam lithography technique has been studied. We have investigated lithography processes such as designing, exposition, development, etching end others. The developed technique allows forming close-packed arrays of elements and holes in the nanometre range. This can be used to produce two-dimensional photonic crystals (2D PhCs) with emitting micro cavities (missing holes) with lateral size parameters within an accuracy of about 2% in the Si (100) substrate and in silicon-on-insulator structures. Such accuracy is expected to be sufficient for obtaining the cavities-coupling radiation interference from large areas of 2D PhCs.

利用电子束光刻技术研究了硅基材料周期性结构的形成。我们研究了光刻工艺,如设计,曝光,开发,蚀刻等。该技术允许在纳米范围内形成紧密排列的元件和孔。这可用于生产二维光子晶体(2D PhCs),在Si(100)衬底和绝缘体上硅结构中,其发射微腔(缺失孔)的横向尺寸参数精度约为2%。这样的精度预计足以从大面积的二维PhCs中获得腔耦合辐射干扰。
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引用次数: 0
Integrated Linear-processing Ion-beam Sputtering System Using a Meter-scale Ribbon-beam 基于米尺度带状束的集成线性处理离子束溅射系统
Pub Date : 2017-01-01 DOI: 10.1016/j.phpro.2017.09.057
Nicholas R. White, August O. Westner

We present a system capable of performing linear PVD processing by DC ion beam sputtering, suitable for reactive or high-vacuum deposition of dielectrics, metals, or magnetic materials onto conductive, insulating, or magnetic substrates. This equipment can be installed on a single vacuum flange for mounting on a variety of vacuum systems, but linear flow systems are preferred. Our recently developed ion source can generate ribbon ion beams of high current and low divergence over a wide range of energies, but is optimized for about 1 to 5 keV, and high ion currents of up to 1A per meter breadth; breadths of several meters are possible. The current density is an order of magnitude higher than existing systems. Uniformity is intrinsically good and can be controlled in real-time. The ion source and the sputter target are mounted close to each other and to the target; the cross section of the equipment does not change as the equipment is scaled up to large dimensions. The ion beam impinges on the sputter target at the optimum angle and energy, in a field-free region, and in high vacuum. This combination of conditions is unique, and dramatically raises the sputter yield. Free choice of beam energy permits higher thermal efficiency. High vacuum means that the deposited atoms comprising the film retain the full energy of several eV that was produced in the sputtering process. The geometry further permits extremely simple and efficient jetting of reactive gases such as oxygen for the production of oxide films. The single broad-beam source has far higher current density and a far more compact layout than existing ion-beam sputtering systems, and can be installed in linear processing systems in a similar manner to linear magnetrons.

我们提出了一种能够通过直流离子束溅射进行线性PVD处理的系统,适用于电介质,金属或磁性材料在导电,绝缘或磁性基板上的反应性或高真空沉积。该设备可以安装在单个真空法兰上,用于安装在各种真空系统上,但首选线性流系统。我们最近开发的离子源可以在很宽的能量范围内产生高电流和低发散的带状离子束,但优化为约1至5 keV,高离子电流高达每米宽1A;几米的宽度是可能的。电流密度比现有系统高一个数量级。均匀性本质上很好,可以实时控制。离子源与溅射靶相互靠近并靠近靶安装;当设备放大到大尺寸时,设备的横截面不会改变。离子束在无场区和高真空条件下以最佳角度和能量撞击溅射靶。这种条件的组合是独特的,并大大提高了溅射产量。自由选择光束能量允许更高的热效率。高真空意味着组成薄膜的沉积原子保留了溅射过程中产生的几个电子伏特的全部能量。这种几何结构进一步允许极其简单和有效的反应气体喷射,如氧气,用于生产氧化膜。与现有的离子束溅射系统相比,单宽束源具有更高的电流密度和更紧凑的布局,并且可以以类似线性磁控管的方式安装在线性处理系统中。
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引用次数: 0
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Physics Procedia
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