Nina Kovač, Barbara Kapun, Matic Može, Iztok Golobič, Slavko Kralj, Ingrid Milošev, Peter Rodič
The study aimed to develop a superhydrophobic coating on the aluminium alloy 2024-T3 surface. The desired surface roughness and low surface energy were achieved with SiO2 nanoparticles, synthesised via the Stöber method and modified with alkyl silane (AS) or perfluoroalkyl silane (FAS). To enhance particle adhesion to the alloy substrate, nanoparticles were incorporated into a hybrid sol-gel coating composed of tetraethyl orthosilicate, methyl methacrylate, and 3-methacryloxypropyl trimethoxysilane. The coated substrates were characterised using field emission scanning and transmission electron microscopy with energy-dispersive spectroscopy for surface topography, nanoparticle size distribution, composition, and coating thickness. The corrosion resistance of the coatings on AA2024-T3 was evaluated in a 0.1 M NaCl solution using electrochemical impedance spectroscopy. The synthesised SiO2 nanoparticles had an average size between 25 and 35 nm. The water contact angles on coated aluminium surfaces reached 135° for SiO2 + AS and 151° for SiO2 + FAS. SiO2 + FAS, indicating superhydrophobic properties, showed the most uniform surface with the most consistent size distribution of the SiO2 nanoparticles. Incorporation of nanoparticles into the hybrid sol-gel coating further improved particle adhesion. The ~2 µm-thick coating also demonstrated efficient barrier properties, significantly enhancing corrosion resistance for over two months under the test conditions.
{"title":"Superhydrophobic Coatings Based on PMMA-Siloxane-Silica and Modified Silica Nanoparticles Deposited on AA2024-T3.","authors":"Nina Kovač, Barbara Kapun, Matic Može, Iztok Golobič, Slavko Kralj, Ingrid Milošev, Peter Rodič","doi":"10.3390/polym17020195","DOIUrl":"10.3390/polym17020195","url":null,"abstract":"<p><p>The study aimed to develop a superhydrophobic coating on the aluminium alloy 2024-T3 surface. The desired surface roughness and low surface energy were achieved with SiO<sub>2</sub> nanoparticles, synthesised via the Stöber method and modified with alkyl silane (AS) or perfluoroalkyl silane (FAS). To enhance particle adhesion to the alloy substrate, nanoparticles were incorporated into a hybrid sol-gel coating composed of tetraethyl orthosilicate, methyl methacrylate, and 3-methacryloxypropyl trimethoxysilane. The coated substrates were characterised using field emission scanning and transmission electron microscopy with energy-dispersive spectroscopy for surface topography, nanoparticle size distribution, composition, and coating thickness. The corrosion resistance of the coatings on AA2024-T3 was evaluated in a 0.1 M NaCl solution using electrochemical impedance spectroscopy. The synthesised SiO<sub>2</sub> nanoparticles had an average size between 25 and 35 nm. The water contact angles on coated aluminium surfaces reached 135° for SiO<sub>2</sub> + AS and 151° for SiO<sub>2</sub> + FAS. SiO<sub>2</sub> + FAS, indicating superhydrophobic properties, showed the most uniform surface with the most consistent size distribution of the SiO<sub>2</sub> nanoparticles. Incorporation of nanoparticles into the hybrid sol-gel coating further improved particle adhesion. The ~2 µm-thick coating also demonstrated efficient barrier properties, significantly enhancing corrosion resistance for over two months under the test conditions.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11769079/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041220","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study investigated the valorization of industrial lignin for producing biodegradable polybutylene succinate (PBS)-lignin copolymers. PBS was blended with varying lignin contents (0-45 wt. %) and crosslinked/grafted using dicumyl peroxide (DCP). The preparation of the copolymers by reactive extrusion was successful, with mechanical, thermal, and morphological properties comprehensively analyzed. Lignin addition decreased tensile strength but improved stiffness (modulus) and thermal stability. Crosslinking with DCP improved the interfacial adhesion between PBS and lignin, resulting in better flexural performance at moderate lignin levels. Differential scanning calorimetry showed that lignin initially improved the crystallization temperature, but hindered it at higher concentrations due to its rigid, aromatic structure. Scanning electron microscopy analysis showed poor interfacial adhesion in PBS-lignin blends, but the surface morphology improved in crosslinked PBS-lignin copolymers, with less phase separation observed. An optimal lignin concentration appeared to depend on the property of interest. While 30% lignin provided the best improvement in flexural strength, 20% lignin offered a more balanced enhancement for most properties without the severe reduction in tensile strength observed at higher lignin contents.
{"title":"Lignin Reinforcement in Polybutylene Succinate Copolymers.","authors":"Nnaemeka Ewurum, Armando G McDonald","doi":"10.3390/polym17020194","DOIUrl":"10.3390/polym17020194","url":null,"abstract":"<p><p>This study investigated the valorization of industrial lignin for producing biodegradable polybutylene succinate (PBS)-lignin copolymers. PBS was blended with varying lignin contents (0-45 wt. %) and crosslinked/grafted using dicumyl peroxide (DCP). The preparation of the copolymers by reactive extrusion was successful, with mechanical, thermal, and morphological properties comprehensively analyzed. Lignin addition decreased tensile strength but improved stiffness (modulus) and thermal stability. Crosslinking with DCP improved the interfacial adhesion between PBS and lignin, resulting in better flexural performance at moderate lignin levels. Differential scanning calorimetry showed that lignin initially improved the crystallization temperature, but hindered it at higher concentrations due to its rigid, aromatic structure. Scanning electron microscopy analysis showed poor interfacial adhesion in PBS-lignin blends, but the surface morphology improved in crosslinked PBS-lignin copolymers, with less phase separation observed. An optimal lignin concentration appeared to depend on the property of interest. While 30% lignin provided the best improvement in flexural strength, 20% lignin offered a more balanced enhancement for most properties without the severe reduction in tensile strength observed at higher lignin contents.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768263/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041470","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Cláudia A Silva, Joana Moreira, Marta Fernandes, Andrea Zille, Vanessa F Cardoso, Md Julker Nine, Filipe S Silva, Margarida M Fernandes
Indwelling medical devices, such as urinary catheters, often experience bacterial colonization, forming biofilms that resist antibiotics and the host's immune defenses through quorum sensing (QS), a chemical communication system. This study explores the development of antimicrobial coatings by immobilizing acylase, a quorum-quenching enzyme, on sandblasted polydimethylsiloxane (PDMS) surfaces. PDMS, commonly used in medical devices, was sandblasted to increase its surface roughness, enhancing acylase attachment. FTIR analysis confirmed that acylase retained its three-dimensional structure upon immobilization, preserving its enzymatic activity. The antibacterial efficacy of the coatings was tested against Pseudomonas aeruginosa (P. aeruginosa) (a common biofilm-forming pathogen), Staphylococcus aureus (S. aureus), and Escherichia coli (E. coli). The results showed that sandblasted PDMS surfaces had improved bacterial adhesion due to increased focal adhesion points, but acylase-functionalized surfaces had significantly reduced bacterial attachment and biofilm formation. Notably, the coatings inhibited P. aeruginosa growth by 40% under static conditions, demonstrating the potential of acylase-functionalized PDMS for medical applications. This approach offers a promising strategy for creating antimicrobial surfaces that prevent biofilm-related infections in urinary catheters and other medical devices. The findings highlight the dual role of surface roughness in enhancing enzyme attachment while reducing bacterial adhesion through effective QS inhibition.
{"title":"Acylase-Based Coatings on Sandblasted Polydimethylsiloxane-Based Materials for Antimicrobial Applications.","authors":"Cláudia A Silva, Joana Moreira, Marta Fernandes, Andrea Zille, Vanessa F Cardoso, Md Julker Nine, Filipe S Silva, Margarida M Fernandes","doi":"10.3390/polym17020182","DOIUrl":"10.3390/polym17020182","url":null,"abstract":"<p><p>Indwelling medical devices, such as urinary catheters, often experience bacterial colonization, forming biofilms that resist antibiotics and the host's immune defenses through quorum sensing (QS), a chemical communication system. This study explores the development of antimicrobial coatings by immobilizing acylase, a quorum-quenching enzyme, on sandblasted polydimethylsiloxane (PDMS) surfaces. PDMS, commonly used in medical devices, was sandblasted to increase its surface roughness, enhancing acylase attachment. FTIR analysis confirmed that acylase retained its three-dimensional structure upon immobilization, preserving its enzymatic activity. The antibacterial efficacy of the coatings was tested against <i>Pseudomonas aeruginosa</i> (<i>P. aeruginosa</i>) (a common biofilm-forming pathogen), <i>Staphylococcus aureus</i> (<i>S. aureus</i>), and <i>Escherichia coli</i> (<i>E. coli</i>). The results showed that sandblasted PDMS surfaces had improved bacterial adhesion due to increased focal adhesion points, but acylase-functionalized surfaces had significantly reduced bacterial attachment and biofilm formation. Notably, the coatings inhibited <i>P. aeruginosa</i> growth by 40% under static conditions, demonstrating the potential of acylase-functionalized PDMS for medical applications. This approach offers a promising strategy for creating antimicrobial surfaces that prevent biofilm-related infections in urinary catheters and other medical devices. The findings highlight the dual role of surface roughness in enhancing enzyme attachment while reducing bacterial adhesion through effective QS inhibition.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768103/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041069","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mesoporous bioactive glass (MBG) is an advanced biomaterial widely recognized for its application in bone regenerative engineering. This study synthesized an MBG powder (80 mol% SiO2, 5 mol% P2O5, and 15 mol% CaO) using a facile sol-gel method with the non-ionic surfactant Pluronic® P123, which acted as a pore-forming agent. MBGs form bioactive surfaces that facilitate HA formation, and the presence of Pluronic® P123 increases the surface area and promotes HA nucleation. Various percentages of strontium (Sr) doping were examined to improve bioreactivity, biological response, and bone formation, with 3SMBG (3 mol% Sr) showing the highest specific surface area. In vitro biocompatibility tests revealed HA formation on all glass surfaces after immersion in simulated body fluid (SBF), indicated by sheet-like HA morphologies, the presence of PO43- and CO32- functional groups, and the amorphous structure along with SrCO3 crystalline phases corresponding to HA and Sr-HA structures. Sr doping resulted in delayed initial degradation and sustained release of Sr2+, achieving over 95% cell viability. Surfactant-induced mesoporous structure and Sr incorporation synergistically enhance osteocyte induction and formation in vitro. These findings suggest that Sr-doped MBG, particularly with P123-assisted Sr/Ca substitution, optimizes the material's properties for advanced bone regenerative applications.
{"title":"Synergistic Effect of Strontium Doping and Surfactant Addition in Mesoporous Bioactive Glass for Enhanced Osteogenic Bioactivity and Advanced Bone Regeneration.","authors":"Ya-Yi Chen, Tien-Li Ma, Pei-Jung Chang, Yuh-Jing Chiou, Wei-Min Chang, Ci-Fen Weng, Chin-Yi Chen, Yu-Kang Chang, Chung-Kwei Lin","doi":"10.3390/polym17020187","DOIUrl":"10.3390/polym17020187","url":null,"abstract":"<p><p>Mesoporous bioactive glass (MBG) is an advanced biomaterial widely recognized for its application in bone regenerative engineering. This study synthesized an MBG powder (80 mol% SiO<sub>2</sub>, 5 mol% P<sub>2</sub>O<sub>5</sub>, and 15 mol% CaO) using a facile sol-gel method with the non-ionic surfactant Pluronic<sup>®</sup> P123, which acted as a pore-forming agent. MBGs form bioactive surfaces that facilitate HA formation, and the presence of Pluronic<sup>®</sup> P123 increases the surface area and promotes HA nucleation. Various percentages of strontium (Sr) doping were examined to improve bioreactivity, biological response, and bone formation, with 3SMBG (3 mol% Sr) showing the highest specific surface area. In vitro biocompatibility tests revealed HA formation on all glass surfaces after immersion in simulated body fluid (SBF), indicated by sheet-like HA morphologies, the presence of PO<sub>4</sub><sup>3-</sup> and CO<sub>3</sub><sup>2-</sup> functional groups, and the amorphous structure along with SrCO<sub>3</sub> crystalline phases corresponding to HA and Sr-HA structures. Sr doping resulted in delayed initial degradation and sustained release of Sr<sup>2+</sup>, achieving over 95% cell viability. Surfactant-induced mesoporous structure and Sr incorporation synergistically enhance osteocyte induction and formation in vitro. These findings suggest that Sr-doped MBG, particularly with P123-assisted Sr/Ca substitution, optimizes the material's properties for advanced bone regenerative applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768331/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041285","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This work introduces an experimental approach focused on investigating fatigue-driven debonding in a composite structure designed to simulate the complexity of a typical aeronautical panel. The debonding is placed between the skin and the stringer, and the structure has been tested under fatigue compression conditions. Using lock-in thermography, the damage evolution during fatigue cycles has been detailed monitored. Indeed, thermographic phase maps obtained after a predetermined number of cycles during the whole fatigue test have been graphically analysed and have allowed us to obtain an accurate measurement of the delaminated area extent and shape. Our approach advances the understanding of damage propagation in composite materials, contributing to the development of damage-tolerant structural designs and supplying valuable data to validate numerical fatigue prediction models. Furthermore, the use of non-destructive testing techniques, such as thermography, has been found crucial for accurately quantifying the extent and the shape of the debonding after a given number of fatigue cycles.
{"title":"An Experimental Approach for Investigating Fatigue-Induced Debonding Propagation in Composite Stiffened Panels Using Thermographic Phase Mapping.","authors":"Aniello Riccio, Angela Russo, Cinzia Toscano, Mauro Zarrelli","doi":"10.3390/polym17020181","DOIUrl":"10.3390/polym17020181","url":null,"abstract":"<p><p>This work introduces an experimental approach focused on investigating fatigue-driven debonding in a composite structure designed to simulate the complexity of a typical aeronautical panel. The debonding is placed between the skin and the stringer, and the structure has been tested under fatigue compression conditions. Using lock-in thermography, the damage evolution during fatigue cycles has been detailed monitored. Indeed, thermographic phase maps obtained after a predetermined number of cycles during the whole fatigue test have been graphically analysed and have allowed us to obtain an accurate measurement of the delaminated area extent and shape. Our approach advances the understanding of damage propagation in composite materials, contributing to the development of damage-tolerant structural designs and supplying valuable data to validate numerical fatigue prediction models. Furthermore, the use of non-destructive testing techniques, such as thermography, has been found crucial for accurately quantifying the extent and the shape of the debonding after a given number of fatigue cycles.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768148/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041092","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ioan Plamadiala, Catalin Croitoru, Mihai Alin Pop, Ionut Claudiu Roata
This review explores the impact of various additives on the mechanical properties of polylactic acid (PLA) filaments used in Fused Deposition Modeling (FDM) 3D printing. While PLA is favored for its biodegradability and ease of use, its inherent limitations in strength and heat resistance necessitate enhancements through additives. The impact of natural and synthetic fibers, inorganic particles, and nanomaterials on the mechanical properties, printability, and overall functionality of PLA composites was examined, indicating that fiber reinforcements, such as carbon and glass fibers, significantly enhance tensile strength and stiffness, while natural fibers contribute to sustainability but may compromise mechanical stability. Additionally, the inclusion of inorganic particulate fillers like calcium carbonate improves dimensional stability and printability, although larger particles can lead to agglomeration issues. The study highlights the potential for improved performance in specific applications while acknowledging the need for further investigation into optimal formulations and processing conditions.
{"title":"Enhancing Polylactic Acid (PLA) Performance: A Review of Additives in Fused Deposition Modelling (FDM) Filaments.","authors":"Ioan Plamadiala, Catalin Croitoru, Mihai Alin Pop, Ionut Claudiu Roata","doi":"10.3390/polym17020191","DOIUrl":"10.3390/polym17020191","url":null,"abstract":"<p><p>This review explores the impact of various additives on the mechanical properties of polylactic acid (PLA) filaments used in Fused Deposition Modeling (FDM) 3D printing. While PLA is favored for its biodegradability and ease of use, its inherent limitations in strength and heat resistance necessitate enhancements through additives. The impact of natural and synthetic fibers, inorganic particles, and nanomaterials on the mechanical properties, printability, and overall functionality of PLA composites was examined, indicating that fiber reinforcements, such as carbon and glass fibers, significantly enhance tensile strength and stiffness, while natural fibers contribute to sustainability but may compromise mechanical stability. Additionally, the inclusion of inorganic particulate fillers like calcium carbonate improves dimensional stability and printability, although larger particles can lead to agglomeration issues. The study highlights the potential for improved performance in specific applications while acknowledging the need for further investigation into optimal formulations and processing conditions.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768329/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041244","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In the rapidly evolving biobased materials innovation landscape, our research identifies key players and explores the evolutionary perspective of biobased innovation, offering insights into promising research areas to be further developed by biobased material scientists in search of exploiting their knowledge in novel applications. Despite the crucial role of these materials in promoting sustainable production and consumption models, systematic studies on the current innovation terrain are lacking, leaving gaps in understanding key players, emerging technologies, and market trends. To address this void, we focused on examining patents related to biobased monomers and polymers, aiming to describe the innovation strategies and business dynamics of leading assignees. Embedded within the European Sustainable BIO-based nanoMAterials Community (BIOMAC) project, a Horizon 2020 initiative, our research leverages this unique framework dedicated to advancing the innovation landscape, specifically emphasizing the market readiness of biobased materials. We implemented a multi-stage strategy, prioritizing validated keyword queries to ensure the superior quality and reliability of the collected data. To understand primary contributors within these landscapes, we conducted an in-depth analysis of innovation strategies employed by leading companies. Findings from the ORBIT platform highlighted a remarkable increase in patent publications in the past decade, with China standing out as a key hub of innovation, signaling a strong focus on the development of these materials. Our research explores technological advancements in biobased materials to identify specific areas with potential for further development. By analyzing innovation trends in five key industries, we pinpoint opportunities for innovative solutions to be commercially exploited while ensuring compliance with intellectual property rights within a freedom-to-operate framework.
{"title":"Decoding the Biobased Blueprint: Key Players and Evolutionary Trends in Materials Innovation.","authors":"Silvia Rita Sedita, Eleonora Di Maria, Leonardo Mazzoni, Negalegn Alemu Bekele","doi":"10.3390/polym17020177","DOIUrl":"10.3390/polym17020177","url":null,"abstract":"<p><p>In the rapidly evolving biobased materials innovation landscape, our research identifies key players and explores the evolutionary perspective of biobased innovation, offering insights into promising research areas to be further developed by biobased material scientists in search of exploiting their knowledge in novel applications. Despite the crucial role of these materials in promoting sustainable production and consumption models, systematic studies on the current innovation terrain are lacking, leaving gaps in understanding key players, emerging technologies, and market trends. To address this void, we focused on examining patents related to biobased monomers and polymers, aiming to describe the innovation strategies and business dynamics of leading assignees. Embedded within the European Sustainable BIO-based nanoMAterials Community (BIOMAC) project, a Horizon 2020 initiative, our research leverages this unique framework dedicated to advancing the innovation landscape, specifically emphasizing the market readiness of biobased materials. We implemented a multi-stage strategy, prioritizing validated keyword queries to ensure the superior quality and reliability of the collected data. To understand primary contributors within these landscapes, we conducted an in-depth analysis of innovation strategies employed by leading companies. Findings from the ORBIT platform highlighted a remarkable increase in patent publications in the past decade, with China standing out as a key hub of innovation, signaling a strong focus on the development of these materials. Our research explores technological advancements in biobased materials to identify specific areas with potential for further development. By analyzing innovation trends in five key industries, we pinpoint opportunities for innovative solutions to be commercially exploited while ensuring compliance with intellectual property rights within a freedom-to-operate framework.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768121/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041253","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Biological surfaces with physical discontinuity or chemical heterogeneity possess special wettability in the form of anisotropic wetting behavior. However, there are several challenges in designing and manufacturing samples with anisotropic wettability. This study investigates the fabrication of PTFE/PDMS grid membranes using Direct Ink Writing (DIW) 3D printing for oil-water separation applications. The ink's rheological properties were optimized, revealing that a 60% PTFE/PDMS composite exhibited the ideal shear-thinning behavior for 3D printing. Our research investigated the interplay between various printing parameters like the extrusion air pressure, layer thickness, feed rate, and printing speed, which were found to influence the filament dimensions, pore sizes, and hydrophobic properties of the grid membrane. Two distinct grid structures were analyzed for their wettability and anisotropic hydrophobic characteristics. The grid membranes achieved up to 100% oil-water separation efficiency in specific configurations. Separation efficiency was shown to be dependent on factors like intrusion pressure, grid architecture, and the number of layers. This study underscores the potential of DIW 3D printing in creating specialized surfaces with controlled wettability, particularly superhydrophobicity and anisotropy, paving the way for advanced environmental applications such as efficient oil-water separation.
{"title":"Direct Ink Writing 3D Printing Polytetrafluoroethylene/Polydimethylsiloxane Membrane with Anisotropic Surface Wettability and Its Application in Oil-Water Separation.","authors":"Peng Geng, Chengjian Jiang","doi":"10.3390/polym17020174","DOIUrl":"10.3390/polym17020174","url":null,"abstract":"<p><p>Biological surfaces with physical discontinuity or chemical heterogeneity possess special wettability in the form of anisotropic wetting behavior. However, there are several challenges in designing and manufacturing samples with anisotropic wettability. This study investigates the fabrication of PTFE/PDMS grid membranes using Direct Ink Writing (DIW) 3D printing for oil-water separation applications. The ink's rheological properties were optimized, revealing that a 60% PTFE/PDMS composite exhibited the ideal shear-thinning behavior for 3D printing. Our research investigated the interplay between various printing parameters like the extrusion air pressure, layer thickness, feed rate, and printing speed, which were found to influence the filament dimensions, pore sizes, and hydrophobic properties of the grid membrane. Two distinct grid structures were analyzed for their wettability and anisotropic hydrophobic characteristics. The grid membranes achieved up to 100% oil-water separation efficiency in specific configurations. Separation efficiency was shown to be dependent on factors like intrusion pressure, grid architecture, and the number of layers. This study underscores the potential of DIW 3D printing in creating specialized surfaces with controlled wettability, particularly superhydrophobicity and anisotropy, paving the way for advanced environmental applications such as efficient oil-water separation.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768408/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041033","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Due to the complex and uncertain physics of lightning strike on carbon fiber-reinforced polymer (CFRP) laminates, conventional numerical simulation methods for assessing the residual strength of lightning-damaged CFRP laminates are highly time-consuming and far from pretty. To overcome these challenges, this study proposes a new prediction method for the residual strength of CFRP laminates based on machine learning. A diverse dataset is acquired and augmented from photographs of lightning strike damage areas, C-scan images, mechanical performance data, layup details, and lightning current parameters. Original lightning strike images, preprocessed with the Sobel operator for edge enhancement, are fed into a UNet neural network using four channels to detect damaged areas. These identified areas, along with lightning parameters and layup details, are inputs for a neural network predicting the damage depth in CFRP laminates. Due to its close relation to residual strength, damage depth is then used to estimate the residual strength of lightning-damaged CFRP laminates. The effectiveness of the current method is confirmed, with the mean Intersection over Union (mIoU) achieving over 93% for damage identification, the Mean Absolute Error (MAE) reducing to 5.4% for damage depth prediction, and the Mean Relative Error (MRE) reducing to 7.6% for residual strength prediction, respectively.
{"title":"Identification of Lighting Strike Damage and Prediction of Residual Strength of Carbon Fiber-Reinforced Polymer Laminates Using a Machine Learning Approach.","authors":"Rui-Zi Dong, Yin Fan, Jiapeng Bian, Zhili Chen","doi":"10.3390/polym17020180","DOIUrl":"10.3390/polym17020180","url":null,"abstract":"<p><p>Due to the complex and uncertain physics of lightning strike on carbon fiber-reinforced polymer (CFRP) laminates, conventional numerical simulation methods for assessing the residual strength of lightning-damaged CFRP laminates are highly time-consuming and far from pretty. To overcome these challenges, this study proposes a new prediction method for the residual strength of CFRP laminates based on machine learning. A diverse dataset is acquired and augmented from photographs of lightning strike damage areas, C-scan images, mechanical performance data, layup details, and lightning current parameters. Original lightning strike images, preprocessed with the Sobel operator for edge enhancement, are fed into a UNet neural network using four channels to detect damaged areas. These identified areas, along with lightning parameters and layup details, are inputs for a neural network predicting the damage depth in CFRP laminates. Due to its close relation to residual strength, damage depth is then used to estimate the residual strength of lightning-damaged CFRP laminates. The effectiveness of the current method is confirmed, with the mean Intersection over Union (mIoU) achieving over 93% for damage identification, the Mean Absolute Error (MAE) reducing to 5.4% for damage depth prediction, and the Mean Relative Error (MRE) reducing to 7.6% for residual strength prediction, respectively.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768333/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143041390","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Saeed H Al Marri, Yehia Manawi, Simjo Simson, Jenny Lawler, Viktor Kochkodan
The development of ultrafiltration (UF) polymeric membranes with high flux and enhanced antifouling properties bridges a critical gap in the polymeric membrane fabrication research field. In the present work, the preparation of novel PES membranes incorporated with carrageenan (CAR), which is a natural polymer derived from edible red seaweed, is reported for the first time. The PES/CAR membranes were prepared by using the nonsolvent-induced phase separation (NIPS) method at 0.1-4.0 wt.% CAR loadings in the casting solutions. The use of dimethylsulfoxide (DMSO), which is a bio-based and low-toxic solvent, is reported. Scanning electron microscopy, atomic force microscopy, water contact angle, porosity, and zeta potential measurements were used to evaluate the surface morphology, structure, pore size, hydrophilicity, and surface charge of the prepared membranes. The filtration performance of PES/CAR membranes was tested with bovine serum albumin (BSA) solutions. It was shown that CAR incorporation in the casting solutions notably increased hydrophilicity, porosity, pore size, surface charge, and fouling resistance of the prepared membranes compared with plain PES membranes due to the hydrophilic nature and pore-forming properties of CAR. The PES/CAR membranes showed a significant reduction in irreversible and total fouling during filtration of BSA solutions by 38% and 32%, respectively, an enhancement in the flux recovery ratio by 20-40%, and an improvement in mechanical properties by 1.5-fold when compared with plain PES membranes. The findings of the present study indicate that CAR can be used as a promising additive for the development of PES UF membranes with enhanced properties and performance for water treatment applications.
{"title":"Novel Ultrafiltration Polyethersulfone Membranes Blended with Carrageenan.","authors":"Saeed H Al Marri, Yehia Manawi, Simjo Simson, Jenny Lawler, Viktor Kochkodan","doi":"10.3390/polym17020176","DOIUrl":"10.3390/polym17020176","url":null,"abstract":"<p><p>The development of ultrafiltration (UF) polymeric membranes with high flux and enhanced antifouling properties bridges a critical gap in the polymeric membrane fabrication research field. In the present work, the preparation of novel PES membranes incorporated with carrageenan (CAR), which is a natural polymer derived from edible red seaweed, is reported for the first time. The PES/CAR membranes were prepared by using the nonsolvent-induced phase separation (NIPS) method at 0.1-4.0 wt.% CAR loadings in the casting solutions. The use of dimethylsulfoxide (DMSO), which is a bio-based and low-toxic solvent, is reported. Scanning electron microscopy, atomic force microscopy, water contact angle, porosity, and zeta potential measurements were used to evaluate the surface morphology, structure, pore size, hydrophilicity, and surface charge of the prepared membranes. The filtration performance of PES/CAR membranes was tested with bovine serum albumin (BSA) solutions. It was shown that CAR incorporation in the casting solutions notably increased hydrophilicity, porosity, pore size, surface charge, and fouling resistance of the prepared membranes compared with plain PES membranes due to the hydrophilic nature and pore-forming properties of CAR. The PES/CAR membranes showed a significant reduction in irreversible and total fouling during filtration of BSA solutions by 38% and 32%, respectively, an enhancement in the flux recovery ratio by 20-40%, and an improvement in mechanical properties by 1.5-fold when compared with plain PES membranes. The findings of the present study indicate that CAR can be used as a promising additive for the development of PES UF membranes with enhanced properties and performance for water treatment applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"17 2","pages":""},"PeriodicalIF":4.7,"publicationDate":"2025-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11768257/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143040932","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}