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Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology最新文献

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Comparison of performance between tapered and cylindrical roller bearings for pinion of gear unit subjected to rotation test 齿轮装置小齿轮用圆锥滚子轴承和圆柱滚子轴承在旋转试验中的性能比较
IF 2 3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-22 DOI: 10.1177/13506501231216503
Ken Takahashi, Daisuke Suzuki, Sadayuki Kikawa, Yoshiaki Okamura
Tapered roller bearings are often used to support pinions in gear units of electric trains. On the other hand, recently, the application of cylindrical roller bearings with ribs has also been proposed, in which the internal clearance changes little depending on the operating conditions. This study aims to elucidate the effect of differences in just these two types of pinion bearings on the performance of gear units and thereby verify the applicability of cylindrical roller bearings with ribs to railway gear units. Tapered roller bearings and cylindrical roller bearings with ribs of the same dimensions were subjected to rotational tests in the same gear unit. The results showed that the effects of the atmospheric temperature on the maximum temperature, the maximum rate of temperature rise, and the torque of the bearings were not significantly different between the tapered roller bearings and the cylindrical roller bearings with ribs. As the atmospheric temperature decreases, the maximum temperature decreases, and the maximum rate of temperature rise and the torque increase. On the other hand, the endplay values had a significant effect on these values in the tapered roller bearings, while they had little effect on the cylindrical roller bearings with ribs.
圆锥滚子轴承通常用于支撑电气列车齿轮单元中的小齿轮。另一方面,最近也有人提出应用带肋的圆柱滚子轴承,这种轴承的内部游隙随工作条件变化很小。本研究旨在阐明这两种小齿轮轴承的差异对齿轮装置性能的影响,从而验证带肋圆柱滚子轴承在铁路齿轮装置中的适用性。相同尺寸的圆锥滚子轴承和带挡边圆柱滚子轴承在同一齿轮装置中进行了旋转测试。结果表明,大气温度对轴承的最高温度、最大温升速率和扭矩的影响在圆锥滚子轴承和带挡边圆柱滚子轴承之间没有显著差异。随着大气温度的降低,最高温度降低,最大温升速率和扭矩增加。另一方面,端隙值对圆锥滚子轴承的上述值有显著影响,而对带挡边的圆柱滚子轴承影响不大。
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引用次数: 0
The size effect of molybdenum disulphide additives on friction and wear performance of lithium-thickened palm olein grease 二硫化钼添加剂对锂稠棕榈油润滑脂摩擦和磨损性能的影响
IF 2 3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-20 DOI: 10.1177/13506501231214928
Nadiah Aqilahwati Abdullah, Nurul Farhana Mohd Yusof, Zaidi Mohd Ripin
Concern over commercial mineral-based grease’s impact on the environment and its unrenewable resources requires a more sustainable alternative in lubrication. In this research, a palm olein-based grease was developed, and the effect of particle size of molybdenum disulphide (MoS2) additives on the grease performance was experimentally evaluated. Molybdenum disulphide additive of 0.5 wt.% concentration that varied in size was added to the palm olein grease. The friction reduction and wear characteristics of the developed lubricants were evaluated using a four-ball tribometer. The wear surfaces were analyzed by scanning electron microscope, energy dispersive spectroscopy and infinite focus microscope. It was discovered that MoS2 improved the grease performance, and a nano size of 90 nm exhibited the best performance in reducing friction coefficient, wear parameters and surface roughness. This study suggests the potential of palm olein-based grease with MoS2 additive to be used as a lubricant.
人们担心商用矿物基润滑脂对环境的影响及其不可再生的资源,因此需要一种更具可持续性的润滑油替代品。本研究开发了一种棕榈油基润滑脂,并通过实验评估了二硫化钼(MoS2)添加剂的粒度对润滑脂性能的影响。在棕榈油基润滑脂中添加了不同粒度的二硫化钼添加剂,浓度为 0.5 wt.%。使用四球摩擦仪评估了所开发润滑剂的减摩和磨损特性。通过扫描电子显微镜、能量色散光谱仪和无限聚焦显微镜对磨损表面进行了分析。结果发现,MoS2 提高了润滑脂的性能,而纳米尺寸为 90 纳米的润滑脂在降低摩擦系数、磨损参数和表面粗糙度方面表现最佳。这项研究表明,含有 MoS2 添加剂的棕榈油基润滑脂具有用作润滑剂的潜力。
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引用次数: 0
A hybrid data-driven approach for the analysis of hydrodynamic lubrication 分析流体动力润滑的混合数据驱动方法
IF 2 3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-16 DOI: 10.1177/13506501231214584
Yang Zhao, Patrick P L Wong
The application of data mining technology has intensively advanced tribology research. While recent lubrication studies have highlighted the importance of data mining, researchers have not fully bridged the gap between massive lubrication data and intrinsic lubrication mechanisms. Thus, by revisiting lubrication modelling from the data-driven and physics-informed perspectives, we aim to construct a hybrid approach for hydrodynamic lubrication classification and prediction, where data-driven methods are combined with physics-informed approaches to achieve a fast and accurate prediction of the hydrodynamic lubrication scenario. Our approach will spur the application of data mining methods in lubrication studies.
数据挖掘技术的应用极大地推动了摩擦学研究。虽然近期的润滑研究凸显了数据挖掘的重要性,但研究人员尚未完全弥合海量润滑数据与内在润滑机制之间的差距。因此,通过从数据驱动和物理信息的角度重新审视润滑建模,我们旨在构建一种流体动力润滑分类和预测的混合方法,将数据驱动方法与物理信息方法相结合,实现对流体动力润滑情况的快速准确预测。我们的方法将推动数据挖掘方法在润滑研究中的应用。
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引用次数: 0
Analysis of lubrication performance and flow field for lead-bismuth bearings considering the temperature-viscosity effect 考虑温度-粘度效应的铅铋轴承润滑性能和流场分析
IF 2 3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-15 DOI: 10.1177/13506501231210905
Yingying Yun, Bowen Zhao, Jiyuan Sun, Kexin Pu, Bin Huang
Lead-bismuth bearing performance and dynamic properties are crucial for ensuring the steady operation of lead-bismuth liquid metal pumps since they are one of the primary supporting elements in the lead-bismuth cold fast reactor system. To study and analyze the lubrication performance of lead-bismuth bearings as well as the influence of the viscous-temperature property of lead-bismuth medium on the bearing load performance, a hydrodynamic model based on CFD (Computational Fluid Dynamics) is established. The performance of lubrication comprises addressing the static and dynamic properties of lead-bismuth bearings. The pressure and temperature flow fields of the Lead-bismuth bearing under various working conditions were determined by solving the N-S equation and energy equation. The numerical findings demonstrate a clear strip-like distribution in the temperature and pressure flow fields of the lead-bismuth bearing. The pressure flow distribution in the working and feedback grooves is symmetrical, the temperature flow distribution is isotropic, and the temperature increase is mostly proportional to the rotation speed. As the rotation speed becomes larger, the force in the y-direction, power loss, and leakage flow rate all increase. Bearings with small radius clearance and greater rotation speeds have superior stability than those with big radius clearance and lower speeds. The findings of this paper serve as a point of reference for the study of the viscosity-temperature effect and lubrication theory of lead-bismuth bearings and supply the foundation for subsequent rotor dynamics calculations.
铅铋液态金属泵是铅铋冷快堆系统的主要支持元件之一,因此铅铋轴承的性能和动态特性对于确保铅铋液态金属泵的稳定运行至关重要。为了研究和分析铅铋轴承的润滑性能以及铅铋介质的粘温特性对轴承负载性能的影响,我们建立了一个基于 CFD(计算流体动力学)的流体动力学模型。润滑性能包括铅铋轴承的静态和动态特性。通过求解 N-S 方程和能量方程,确定了铅铋轴承在各种工况下的压力和温度流场。数值结果表明,铅铋轴承的温度和压力流场呈明显的条状分布。工作沟道和反馈沟道中的压力流分布是对称的,温度流分布是各向同性的,温度升高主要与转速成正比。随着转速的增大,Y 方向上的力、功率损失和泄漏流量都会增大。半径间隙小、转速高的轴承比半径间隙大、转速低的轴承具有更高的稳定性。本文的研究结果为研究铅铋轴承的粘温效应和润滑理论提供了参考,并为后续的转子动力学计算奠定了基础。
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引用次数: 0
Guest Editorial Preface (MYTRIBOS 2022 – Part 2) 特邀编辑序言(MYTRIBOS 2022 - 第二部分)
IF 2 3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-15 DOI: 10.1177/13506501231215140
M. Abdollah, H. Amiruddin, Shahira Liza Kamis, Nurin Wahidah Mohd Zulkifli
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引用次数: 0
Simulation of electrical contact wear on the rough surfaces of ultra-high-voltage transmission line fittings 超高压输电线接头粗糙表面电接触磨损模拟
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-13 DOI: 10.1177/13506501231212532
Xianchen Yang, Xinmei Li, Songchen Wang
A novel electrical contact wear simulation method was proposed to characterize the electrical contact wear of fittings in ultra-high-voltage transmission lines by combining line fittings with the Archard wear model and oxidation loss theory. In this method, a three-dimensional (3D) rough body was generated by using the Weierstrass–Mandelbrot fractal function to simulate the contact surface. An electrical contact wear subroutine was developed, and the wear state was updated using arbitrary Lagrangian–Eulerian adaptive grid technology. Finally, finite element software was used to perform thermal stress wear coupled analysis. The results show that the wear volume, wear depth and friction temperature obtained by the rough electric contact model were 2.71 times, 4.21 times and 2.18 times of the common ideal plane model, respectively. In the rough model, the wear depth of the nodes initially accelerated, subsequently slowed down, and again accelerated with time. The friction high temperature region was distributed in a point pattern, and the temperature difference between the contact region and the non-contact region became obvious.
将线路管件与Archard磨损模型和氧化损耗理论相结合,提出了一种新的超高压输电线路管件电接触磨损仿真方法。该方法利用Weierstrass-Mandelbrot分形函数模拟接触面,生成三维粗糙体。开发了电接触磨损子程序,并采用任意拉格朗日-欧拉自适应网格技术更新磨损状态。最后,利用有限元软件进行热应力磨损耦合分析。结果表明:粗糙电接触模型得到的磨损体积、磨损深度和摩擦温度分别是普通理想平面模型的2.71倍、4.21倍和2.18倍;在粗糙模型中,节点的磨损深度随着时间的推移开始加速,随后减慢,然后再次加速。摩擦高温区呈点状分布,接触区与非接触区温差明显。
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引用次数: 0
Effect of bearing shell deformation and ER fluid behavior on two-lobed slot-entry hybrid journal bearing 轴承壳变形和ER流体行为对两叶槽式混合式滑动轴承的影响
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-13 DOI: 10.1177/13506501231213774
Krishnkant Sahu, Satish C. Sharma, Adesh Kumar Tomar
The present article deals with the effects of deformable bearing shells on the performance of lobed slot-entry hybrid journal bearing systems. The influence of the deformation coefficient [Formula: see text] has been studied using the thin liner elasticity model, which measures the flexibility of the bearing liner. Recently, smart fluid, that is, electrorheological (ER) fluid has been used in various tribological systems to obtain better performance. Therefore, the influence of ER lubricant on the bearing performance characteristics has also been studied in this work. Bingham model constitutive relation has been used to analyze the non-Newtonian behavior of ER fluid. The performance of fluid film bearings is greatly influenced by the noncircularity of the bearings. Therefore, the behavior of deformable bearing shells in a slot-entry journal bearing for lobed conditions has also been studied in the present study. The results reveal that considering deformation in the bearing shell reduces the value of frictional torque, whereas the value of stiffness coefficients and stability threshold speed increases. However, ER lubricant enhances the value of film thickness, stiffness/damping coefficients, and stability threshold speed margin.
本文研究了可变形轴承壳对分叶槽入口混合式滑动轴承系统性能的影响。采用测量轴承衬套弹性的薄衬套弹性模型,研究了变形系数[公式:见文]的影响。近年来,智能流体,即电流变流体(ER)已被用于各种摩擦学系统,以获得更好的性能。因此,本工作还研究了ER润滑剂对轴承性能特性的影响。采用Bingham模型本构关系分析了ER流体的非牛顿行为。流体膜轴承的性能受轴承的非圆度影响很大。因此,本文还研究了裂片条件下槽入口滑动轴承变形轴瓦的行为。结果表明:考虑轴承壳变形使摩擦转矩减小,而刚度系数和稳定阈值速度增大;然而,ER润滑剂提高了膜厚、刚度/阻尼系数和稳定阈值速度裕度的值。
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引用次数: 0
Tribological, mechanical, and metallurgical performance of natural fiber-reinforced composites: A comprehensive review 天然纤维增强复合材料的摩擦学、力学和冶金性能综述
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-07 DOI: 10.1177/13506501231211625
Dhinakaran Veeman, P M Bupathi Ram, Manickam Ravichandran, Jitendra Kumar Katiyar
Composite materials have an ever-increasing demand for their application in numerous applications such as aerospace, automobile, petroleum, etc. These materials vary according to their chemical composition, properties, manufacturing techniques, etc. Natural fiber-reinforced composites are the composites where natural fibers such as plant, animal, and mineral fibers are used as reinforcement material. Reinforcement of these fibers yields composite material with extensive properties such as high strength, durability, reliability, etc. These properties lead them to commercial applications in several areas. Therefore, this paper describes various characteristics of the matrix, reinforcement, and resin used for natural fiber composite materials. Also, multiple parameters that affect the growth of these composites are investigated. The tribological behavior of natural fiber composites is focused mainly on friction, wear, and lubrication. Furthermore, the material's mechanical performance and metallurgical behavior are also given significant importance. These materials’ application in various fields is explored separately, and multiple conclusions are drawn.
复合材料在航空航天、汽车、石油等领域的应用需求日益增长。这些材料根据其化学成分、性能、制造技术等而有所不同。天然纤维增强复合材料是以植物纤维、动物纤维、矿物纤维等天然纤维为增强材料的复合材料。这些纤维的增强产生复合材料具有广泛的性能,如高强度,耐用性,可靠性等。这些特性使它们在几个领域得到了商业应用。因此,本文介绍了用于天然纤维复合材料的基体、增强剂和树脂的各种特性。此外,还研究了影响复合材料生长的多种参数。天然纤维复合材料的摩擦学性能主要集中在摩擦、磨损和润滑方面。此外,材料的力学性能和冶金性能也得到了重视。分别探讨了这些材料在各个领域的应用,并得出了多种结论。
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引用次数: 0
Development of non-contact floating mechanism utilizing squeeze film levitation under vacuum environment 真空环境下挤压膜悬浮非接触式悬浮机构的研制
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-07 DOI: 10.1177/13506501231211624
Ryota Ogawa, Taiki Ito, Shouhei Kawada, Masaaki Miyatake, Cristinel Mares, Tadeusz Stolarski, Shigeka Yoshimoto
Results of an experimental study on the levitation of a light object created by the squeeze-film mechanism under both vacuum and atmospheric conditions are presented and discussed. Two working substances were used, that is vacuum pump oil and ionic liquid. It was determined that vacuum pump oil produced a much higher levitation altitude of the floating light object compared to the ionic liquid. Also, it was established that levitation can be achieved under both vacuum and atmospheric conditions. The levitation height of the light object was slightly higher under vacuum conditions.
本文介绍并讨论了在真空和大气条件下用挤压膜机制产生的轻物体悬浮的实验研究结果。采用两种工作物质,即真空泵油和离子液体。结果表明,与离子液体相比,真空泵油能产生更高的悬浮高度。此外,还确定了在真空和大气条件下都可以实现悬浮。在真空条件下,轻物体的悬浮高度略高。
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引用次数: 0
Nano-scale wear: A critical review on its measuring methods and parameters affecting nano-tribology 纳米尺度磨损:对影响纳米摩擦学的测量方法和参数的评述
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-07 DOI: 10.1177/13506501231207525
Behzad Sadeghi, Pasquale Cavaliere, Ali Shabani, Catalin Iulian Pruncu, Luciano Lamberti
This paper presents a critical review on the measuring methods and parameters affecting nano-tribology in the context of nano-scale wear. Nano-scale wear phenomena play a crucial role in various industries, including micro/nano-systems, electronics, and biotechnology. The review begins by discussing the significance of nano-scale wear and its impact on device performance, lifespan, durability, energy efficiency, cost savings, and environmental sustainability. It then delves into the measuring methods employed to assess nano-scale wear, including scanning probe microscopy (SPM) techniques such as atomic force microscopy (AFM) and friction force microscopy (FFM). The capabilities of AFM and FFM in studying the roughness of surface, adhesion, friction, scratch, abrasion, and nano-scale material transfer are highlighted. Additionally, the review explores the parameters affecting nano-wear, such as lubrication strategies, stress levels, sliding velocity, and atomic-scale reactions. The article concludes by emphasizing the importance of advanced microscopy techniques in understanding tribological mechanisms at different scales, bridging the gap between macro and nano-tribology studies.
本文对纳米尺度磨损中影响纳米摩擦学的测量方法和参数进行了综述。纳米尺度的磨损现象在包括微/纳米系统、电子和生物技术在内的各个行业中发挥着至关重要的作用。本文首先讨论了纳米级磨损的重要性及其对器件性能、寿命、耐久性、能源效率、成本节约和环境可持续性的影响。然后深入研究了用于评估纳米级磨损的测量方法,包括扫描探针显微镜(SPM)技术,如原子力显微镜(AFM)和摩擦力显微镜(FFM)。强调了AFM和FFM在研究表面粗糙度、粘附、摩擦、划伤、磨损和纳米尺度材料转移方面的能力。此外,本文还探讨了影响纳米磨损的参数,如润滑策略、应力水平、滑动速度和原子尺度反应。文章最后强调了先进的显微技术在理解不同尺度的摩擦学机制方面的重要性,弥合了宏观和纳米摩擦学研究之间的差距。
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引用次数: 0
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Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology
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