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Hybrid lubrication model study of slip ring combination seal under the influence of frictional heat 摩擦热影响下滑环组合密封的混合润滑模型研究
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-12-19 DOI: 10.1177/13506501231219722
Yi Zhang, Zichen Lou, Fu Wei, Shuai Lin, Ling Hu, Wei He
This paper presents an experimental and theoretical investigation into the factors influencing the sealing performance of combined slip rings. Factoring in the frictional heat from micro convex bodies and convective heat exchange between the slip ring, oil film, and air, we formulate a thermoelastic flow hybrid lubrication model for the combined slip ring seal. This model calculates the distribution of oil film thickness, pressure, temperature, velocity, and viscosity in the sealing zone, drawing on the generalized average Reynolds equation and the transmembrane average energy equation, in conjunction with the heat conduction equation of the slip ring. Utilizing the Archard wear model, we also examine the wear characteristics of the combined slip ring seal, providing insights into seal wear under these conditions. The model enables an analysis of the interplay between parameters and their impact on seal performance. The method proposed accurately predicts friction and leakage in line with experimental data, thereby providing a theoretical foundation for further numerical investigation of seal characteristics.
本文对影响组合滑环密封性能的因素进行了实验和理论研究。考虑到来自微凸体的摩擦热以及滑环、油膜和空气之间的对流热交换,我们建立了组合滑环密封的热弹性流动混合润滑模型。该模型利用广义平均雷诺方程和跨膜平均能量方程,结合滑环的热传导方程,计算密封区内的油膜厚度、压力、温度、速度和粘度分布。利用 Archard 磨损模型,我们还研究了组合滑环密封件的磨损特性,从而深入了解了这些条件下的密封件磨损情况。该模型能够分析参数之间的相互作用及其对密封性能的影响。所提出的方法准确预测了摩擦和泄漏,与实验数据相符,从而为进一步对密封特性进行数值研究奠定了理论基础。
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引用次数: 0
Friction and wear study of metallic contacts under dry sliding conditions: A molecular dynamics simulation-based approach 干滑动条件下金属接触的摩擦和磨损研究:基于分子动力学模拟的方法
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-12-15 DOI: 10.1177/13506501231220076
Sudhanshu Kumar, Ashutosh Rajput, Surajit Kumar Paul, M. Tiwari, D. K. Prajapati
Sliding friction originating due to ploughing and adhesive wear significantly affects the performance of small-scale components, that is, nano-electromechanical systems/micro-electromechanical. To get a comprehensive understanding of the friction mechanisms, a comprehensive study of surface interactions at the nanoscale is crucial, particularly when dealing with nano-electromechanical and micro-electromechanical components. This study performed molecular dynamics simulation to explore the interactions between asperities (made of similar/dissimilar materials) at the nanoscale under dry sliding conditions. The research framework focuses on modelling the contact between two hemispherical asperities during dry sliding by considering three material combinations: soft-to-soft (Cu–Cu), hard-to-hard (Fe–Fe), and hard-to-soft (Fe–Cu). The study assesses plastic deformation and atomic wear at specific sliding speeds. Notably, the results indicate that the frictional force on the lower asperity increases as interference increases. Additionally, atomic wear rises with increased interference in the case of the Fe–Cu tribopair. Particularly high atomic wear is observed in the Cu–Cu tribopair due to the ease of slip within the face-centred cubic crystal structure of copper.
由于犁耕和粘着磨损而产生的滑动摩擦严重影响了小尺寸部件(即纳米机电系统/微机电)的性能。为了全面了解摩擦机理,对纳米尺度的表面相互作用进行全面研究至关重要,尤其是在处理纳米机电和微机电元件时。本研究进行了分子动力学模拟,以探索在干燥滑动条件下纳米级表面(由相似/不相似材料制成)之间的相互作用。研究框架侧重于模拟两个半球形非球面在干滑动过程中的接触,考虑了三种材料组合:软对软(铜-铜)、硬对硬(铁-铁)和硬对软(铁-铜)。研究评估了特定滑动速度下的塑性变形和原子磨损。值得注意的是,研究结果表明,随着过盈量的增加,下表面的摩擦力也随之增加。此外,在铁-铜摩擦对中,原子磨损随着过盈量的增加而增加。由于铜的面心立方晶体结构易于滑动,因此在铜-铜摩擦对中观察到的原子磨损尤其严重。
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引用次数: 0
Performance analysis of tilting pad thrust bearing incorporating the surface roughness, texture and turbulence effect 包含表面粗糙度、纹理和湍流效应的倾斜垫推力轴承性能分析
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-12-15 DOI: 10.1177/13506501231218356
Lili Wang, Rui Zou, Jingdong Duan, Ming Chen
In order to improve the lubrication performance of the friction pair, the effect of composite micro-texture on the lubrication performance of the tilting pad thrust bearing is studied. Based on the structural model of tilting pad thrust bearing considering composite micro-texture, the lubrication characteristics of thrust bearing with composite micro-texture parameters and tilting pad parameters are analyzed. At the same time, the theoretical model of tilting pad composite micro-texture bearing considering roughness and turbulence effect is established, and the performance of thrust bearing considering roughness and turbulence effect is studied. The results show that the performance of composite micro-textured bearings is better than that of single micro-textured bearings, the performance of tilting pad bearings is better than that of parallel pad bearings, and the performance of circular composite fish-shaped micro-textured tilting pad bearings is the best. The optimal bearing fulcrum position is near the inner diameter, and the optimal fulcrum circumferential inclination angle is about 27.5°. Considering the roughness and turbulence effect, the maximum pressure and bearing capacity of the bearing improves, and the friction coefficient significantly reduces.
为了改善摩擦副的润滑性能,研究了复合微观纹理对斜垫式推力轴承润滑性能的影响。基于考虑复合微观纹理的斜垫推力轴承结构模型,分析了复合微观纹理参数和斜垫参数对推力轴承润滑特性的影响。同时,建立了考虑粗糙度和湍流效应的倾斜垫复合微观纹理轴承理论模型,研究了考虑粗糙度和湍流效应的推力轴承性能。结果表明,复合微观纹理轴承的性能优于单一微观纹理轴承,倾斜垫轴承的性能优于平行垫轴承,圆形复合鱼形微观纹理倾斜垫轴承的性能最佳。最佳轴承支点位置靠近内径,最佳支点圆周倾角约为 27.5°。考虑到粗糙度和湍流效应,轴承的最大压力和承载能力得到提高,摩擦系数显著降低。
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引用次数: 0
Wear characteristics analysis of variable hyperbolic circular-arc-tooth-trace cylindrical gear transmission considering assembly error theory 考虑装配误差理论的可变双曲圆弧齿痕圆柱齿轮传动装置磨损特性分析
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-12-06 DOI: 10.1177/13506501231218493
Yongqiao Wei, Dong Yang, Ruizhi Guo, Yongping Liu, Lan Luo, Zeyu Li
Wear is the main failure form of the gear transmission interface, runs through the whole life cycle of gear service, and the distributed error of the tooth surface due to the introduced assembly error will make the actual meshing state of the tooth surface different from the ideal meshing state, thus affecting the tooth surface wear trajectory and state. Therefore, considering the coupling relationship between assembly error and tooth surface contact analysis, the variation laws of the wear amount of the gear transmission interface of the variable hyperbolic circular-arc-tooth-trace cylindrical gear were studied under the consideration of assembly error in this article. Based on the tooth surface contact analysis method and Hertz contact theory, the transient linear load, the combined radius of curvature, the length axis and short axis of the contact ellipse, and the instantaneous sliding velocity were calculated. Through revising the calculation method of adhesive wear of variable hyperbolic circular-arc-tooth-trace cylindrical gears, the correlations between the tooth surface wear amount and gear parameters of variable hyperbolic circular-arc-tooth-trace cylindrical gears under different assembly errors were analyzed. The results show that the maximum wear occurs at the root of the tooth, and the wear at the indexing circle approaches zero, whether it is standard installation or non-standard installation. The vertical axial error and horizontal axial error have little effect on the wear, while the center distance error will aggravate the wear. The proposed method comprehensively considers the influence of assembly error and gear parameters on tooth surface wear, and this method can provide a theoretical reference for the design and analysis of anti-wear, wear reduction, and life extension of variable hyperbolic circular-arc-tooth-trace cylindrical gear tooth surface.
磨损是齿轮传动界面的主要失效形式,贯穿于齿轮服务的整个生命周期,由于引入装配误差而产生的齿面分布误差会使齿面实际啮合状态与理想啮合状态不同,从而影响齿面磨损轨迹和状态。因此,考虑装配误差与齿面接触分析之间的耦合关系,本文研究了考虑装配误差的变双曲圆弧齿线圆柱齿轮传动界面磨损量的变化规律。基于齿面接触分析方法和Hertz接触理论,计算了瞬态线载荷、接触椭圆的组合曲率半径、接触椭圆的长轴和短轴以及瞬时滑动速度。通过对变双曲圆弧齿线圆柱齿轮黏着磨损计算方法的修正,分析了不同装配误差下变双曲圆弧齿线圆柱齿轮齿面磨损量与齿轮参数的相关性。结果表明:无论是标准安装还是非标准安装,最大磨损发生在齿根处,分度圈处的磨损接近于零;垂直轴向误差和水平轴向误差对磨损影响不大,而中心距误差会加剧磨损。该方法综合考虑了装配误差和齿轮参数对齿面磨损的影响,可为变双曲圆弧齿线圆柱齿轮齿面抗磨、减磨和延长寿命的设计和分析提供理论参考。
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引用次数: 0
An improved acoustic model for mixed lubrication contact interface 混合润滑接触界面的改进声学模型
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-12-03 DOI: 10.1177/13506501231218315
Xingyuan Wang, Zhifeng Lou, Yue Wang, Lixun Zhang, Tian Lin
Mixed lubrication interfaces are widespread in engineering. The measurement of contact stiffness is a challenge for device performance evaluation. The ultrasonic reflection method is an effective method, but the difficulty of accurate construction of the acoustic model limits the measurement accuracy. In this study, an improved acoustic model is proposed to analyze the contact stiffness of the mixed lubrication interface. The model is constructed using a quasi-static spring model, virtual material model, statistical microcontact model, and multilayer acoustic model. The mixed lubrication interface is equivalent to a homogeneous and isotropic virtual material layer. Then, the mechanical, geometric, and acoustic parameters of the virtual layer are determined by introducing thickness coefficients. The contact stiffness is obtained with the proposed model and compared with the quasi-static spring model and the virtual material layer model. The reflection coefficient of the interface can also be calculated using a multilayer acoustic model based on the calculated parameters. The proposed model is verified by comparing the predicted reflection coefficients with the published experimental results.
混合润滑界面在工程中广泛应用。接触刚度的测量是设备性能评估的一个挑战。超声反射法是一种有效的测量方法,但声学模型的精确构建困难限制了测量精度。本文提出了一种改进的声学模型来分析混合润滑界面的接触刚度。该模型采用准静态弹簧模型、虚拟材料模型、统计微接触模型和多层声学模型构建。混合润滑界面相当于一个均匀的、各向同性的虚拟材料层。然后,通过引入厚度系数来确定虚拟层的力学、几何和声学参数。利用该模型计算了接触刚度,并与准静态弹簧模型和虚拟材料层模型进行了比较。利用基于计算参数的多层声学模型也可以计算出界面的反射系数。通过将预测的反射系数与已发表的实验结果进行比较,验证了该模型的正确性。
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引用次数: 0
Leonardo da Vinci's studies of rolling-element, disc and sector bearings 达芬奇对滚动轴承、圆盘轴承和扇形轴承的研究
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-11-28 DOI: 10.1177/13506501231217022
Ian M Hutchings
The notebooks of Leonardo da Vinci (1452–1519) represent a unique source of information on Renaissance technology. They contain numerous references to tribological topics, including designs for bearings based either on rolling elements on axles (disc, cone, and sector bearings) or on freely rolling balls, cones or rollers. This paper provides the first comprehensive study of this material and its context, based on all of Leonardo's surviving manuscripts. While some of his bearing designs (such as the use of sector bearings to support bells) were clearly based on pre-existing technology, he showed a deep understanding of the principles behind them and remarkable ingenuity in developing them further. In some cases, however, these developments suffered from intrinsic defects or were completely impractical for other reasons. Although roller bearings pre-dated the work of Leonardo, the concept of using freely rolling balls in axial bearings appears to have originated with him.
达芬奇(1452-1519 年)的笔记本是文艺复兴时期技术信息的独特来源。这些笔记本包含大量摩擦学主题的参考文献,包括基于轴上滚动元件(圆盘、圆锥和扇形轴承)或自由滚动球、圆锥或滚子的轴承设计。本文基于莱昂纳多的所有手稿,首次对这些材料及其背景进行了全面研究。虽然他的一些轴承设计(如使用扇形轴承支撑钟)显然是基于已有的技术,但他对这些设计背后的原理有着深刻的理解,并在进一步开发这些设计时表现出了非凡的创造力。然而,在某些情况下,这些研发存在固有缺陷,或由于其他原因而完全不切实际。虽然滚子轴承的发明早于莱昂纳多的作品,但在轴向轴承中使用自由滚动球的概念似乎源自莱昂纳多。
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引用次数: 0
Comparison of performance between tapered and cylindrical roller bearings for pinion of gear unit subjected to rotation test 齿轮装置小齿轮用圆锥滚子轴承和圆柱滚子轴承在旋转试验中的性能比较
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-11-22 DOI: 10.1177/13506501231216503
Ken Takahashi, Daisuke Suzuki, Sadayuki Kikawa, Yoshiaki Okamura
Tapered roller bearings are often used to support pinions in gear units of electric trains. On the other hand, recently, the application of cylindrical roller bearings with ribs has also been proposed, in which the internal clearance changes little depending on the operating conditions. This study aims to elucidate the effect of differences in just these two types of pinion bearings on the performance of gear units and thereby verify the applicability of cylindrical roller bearings with ribs to railway gear units. Tapered roller bearings and cylindrical roller bearings with ribs of the same dimensions were subjected to rotational tests in the same gear unit. The results showed that the effects of the atmospheric temperature on the maximum temperature, the maximum rate of temperature rise, and the torque of the bearings were not significantly different between the tapered roller bearings and the cylindrical roller bearings with ribs. As the atmospheric temperature decreases, the maximum temperature decreases, and the maximum rate of temperature rise and the torque increase. On the other hand, the endplay values had a significant effect on these values in the tapered roller bearings, while they had little effect on the cylindrical roller bearings with ribs.
圆锥滚子轴承通常用于支撑电气列车齿轮单元中的小齿轮。另一方面,最近也有人提出应用带肋的圆柱滚子轴承,这种轴承的内部游隙随工作条件变化很小。本研究旨在阐明这两种小齿轮轴承的差异对齿轮装置性能的影响,从而验证带肋圆柱滚子轴承在铁路齿轮装置中的适用性。相同尺寸的圆锥滚子轴承和带挡边圆柱滚子轴承在同一齿轮装置中进行了旋转测试。结果表明,大气温度对轴承的最高温度、最大温升速率和扭矩的影响在圆锥滚子轴承和带挡边圆柱滚子轴承之间没有显著差异。随着大气温度的降低,最高温度降低,最大温升速率和扭矩增加。另一方面,端隙值对圆锥滚子轴承的上述值有显著影响,而对带挡边的圆柱滚子轴承影响不大。
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引用次数: 0
The size effect of molybdenum disulphide additives on friction and wear performance of lithium-thickened palm olein grease 二硫化钼添加剂对锂稠棕榈油润滑脂摩擦和磨损性能的影响
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-11-20 DOI: 10.1177/13506501231214928
Nadiah Aqilahwati Abdullah, Nurul Farhana Mohd Yusof, Zaidi Mohd Ripin
Concern over commercial mineral-based grease’s impact on the environment and its unrenewable resources requires a more sustainable alternative in lubrication. In this research, a palm olein-based grease was developed, and the effect of particle size of molybdenum disulphide (MoS2) additives on the grease performance was experimentally evaluated. Molybdenum disulphide additive of 0.5 wt.% concentration that varied in size was added to the palm olein grease. The friction reduction and wear characteristics of the developed lubricants were evaluated using a four-ball tribometer. The wear surfaces were analyzed by scanning electron microscope, energy dispersive spectroscopy and infinite focus microscope. It was discovered that MoS2 improved the grease performance, and a nano size of 90 nm exhibited the best performance in reducing friction coefficient, wear parameters and surface roughness. This study suggests the potential of palm olein-based grease with MoS2 additive to be used as a lubricant.
人们担心商用矿物基润滑脂对环境的影响及其不可再生的资源,因此需要一种更具可持续性的润滑油替代品。本研究开发了一种棕榈油基润滑脂,并通过实验评估了二硫化钼(MoS2)添加剂的粒度对润滑脂性能的影响。在棕榈油基润滑脂中添加了不同粒度的二硫化钼添加剂,浓度为 0.5 wt.%。使用四球摩擦仪评估了所开发润滑剂的减摩和磨损特性。通过扫描电子显微镜、能量色散光谱仪和无限聚焦显微镜对磨损表面进行了分析。结果发现,MoS2 提高了润滑脂的性能,而纳米尺寸为 90 纳米的润滑脂在降低摩擦系数、磨损参数和表面粗糙度方面表现最佳。这项研究表明,含有 MoS2 添加剂的棕榈油基润滑脂具有用作润滑剂的潜力。
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引用次数: 0
A hybrid data-driven approach for the analysis of hydrodynamic lubrication 分析流体动力润滑的混合数据驱动方法
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-11-16 DOI: 10.1177/13506501231214584
Yang Zhao, Patrick P L Wong
The application of data mining technology has intensively advanced tribology research. While recent lubrication studies have highlighted the importance of data mining, researchers have not fully bridged the gap between massive lubrication data and intrinsic lubrication mechanisms. Thus, by revisiting lubrication modelling from the data-driven and physics-informed perspectives, we aim to construct a hybrid approach for hydrodynamic lubrication classification and prediction, where data-driven methods are combined with physics-informed approaches to achieve a fast and accurate prediction of the hydrodynamic lubrication scenario. Our approach will spur the application of data mining methods in lubrication studies.
数据挖掘技术的应用极大地推动了摩擦学研究。虽然近期的润滑研究凸显了数据挖掘的重要性,但研究人员尚未完全弥合海量润滑数据与内在润滑机制之间的差距。因此,通过从数据驱动和物理信息的角度重新审视润滑建模,我们旨在构建一种流体动力润滑分类和预测的混合方法,将数据驱动方法与物理信息方法相结合,实现对流体动力润滑情况的快速准确预测。我们的方法将推动数据挖掘方法在润滑研究中的应用。
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引用次数: 0
Analysis of lubrication performance and flow field for lead-bismuth bearings considering the temperature-viscosity effect 考虑温度-粘度效应的铅铋轴承润滑性能和流场分析
IF 2 3区 工程技术 Q2 Engineering Pub Date : 2023-11-15 DOI: 10.1177/13506501231210905
Yingying Yun, Bowen Zhao, Jiyuan Sun, Kexin Pu, Bin Huang
Lead-bismuth bearing performance and dynamic properties are crucial for ensuring the steady operation of lead-bismuth liquid metal pumps since they are one of the primary supporting elements in the lead-bismuth cold fast reactor system. To study and analyze the lubrication performance of lead-bismuth bearings as well as the influence of the viscous-temperature property of lead-bismuth medium on the bearing load performance, a hydrodynamic model based on CFD (Computational Fluid Dynamics) is established. The performance of lubrication comprises addressing the static and dynamic properties of lead-bismuth bearings. The pressure and temperature flow fields of the Lead-bismuth bearing under various working conditions were determined by solving the N-S equation and energy equation. The numerical findings demonstrate a clear strip-like distribution in the temperature and pressure flow fields of the lead-bismuth bearing. The pressure flow distribution in the working and feedback grooves is symmetrical, the temperature flow distribution is isotropic, and the temperature increase is mostly proportional to the rotation speed. As the rotation speed becomes larger, the force in the y-direction, power loss, and leakage flow rate all increase. Bearings with small radius clearance and greater rotation speeds have superior stability than those with big radius clearance and lower speeds. The findings of this paper serve as a point of reference for the study of the viscosity-temperature effect and lubrication theory of lead-bismuth bearings and supply the foundation for subsequent rotor dynamics calculations.
铅铋液态金属泵是铅铋冷快堆系统的主要支持元件之一,因此铅铋轴承的性能和动态特性对于确保铅铋液态金属泵的稳定运行至关重要。为了研究和分析铅铋轴承的润滑性能以及铅铋介质的粘温特性对轴承负载性能的影响,我们建立了一个基于 CFD(计算流体动力学)的流体动力学模型。润滑性能包括铅铋轴承的静态和动态特性。通过求解 N-S 方程和能量方程,确定了铅铋轴承在各种工况下的压力和温度流场。数值结果表明,铅铋轴承的温度和压力流场呈明显的条状分布。工作沟道和反馈沟道中的压力流分布是对称的,温度流分布是各向同性的,温度升高主要与转速成正比。随着转速的增大,Y 方向上的力、功率损失和泄漏流量都会增大。半径间隙小、转速高的轴承比半径间隙大、转速低的轴承具有更高的稳定性。本文的研究结果为研究铅铋轴承的粘温效应和润滑理论提供了参考,并为后续的转子动力学计算奠定了基础。
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引用次数: 0
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Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology
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