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The Kinetics of Calcium Oxide Catalyzed Esterification of Glycerol with Free Fatty Acids Using Pseudo-homogeneous Model Approach 用伪均相模型法研究氧化钙催化甘油与游离脂肪酸酯化反应动力学
Pub Date : 2018-05-28 DOI: 10.14710/REAKTOR.18.1.1-6
M. Megawati, D. Hartanto, Catur Rini Widyastuti, Diyah Saras Wati, Eny Nurhayati
Abstract This research aims to study the reaction kinetics of esterification reaction of glycerol with free fatty acid (FFA) using calcium oxide catalyst to produce mono-diacylglycerol (MDAG) using pseudo-homogeneous approach. The effects of time and temperature on the reaction conversion were investigated simultaneously. The FFA used was from the waste of cocoa production process, while the solid catalyst used was calcium oxide from eggshell ash. The results show that the cocoa based FFA was composed of palmitic acid (49.24%), methyl stearate (1.05%), oleic acid (25.39%), and stearic acid (24.32%). The calcium oxide content in the eggshell ash was 60% w/w. At all temperatures studied (60, 70, and 80oC), as the reaction time increased, the conversion increased sharply in the first 5 minute followed by a gradual raise to an almost constant value after 20 minutes (0.844; 0.845; and 0.854, respectively). Pseudo-homogeneous second order model can describe the reaction kinetics satisfactorily. The reaction constants (k) at 60, 70, and 80oC were 0.00384, 0.003401, and 0.003518 (L/mole.minute), respectively. The effects of temperature on reaction rate obey the Arrhenius’ equation with collision factor (A) is 0.2659 (L/mole.minute) and activation energy (Ea) is 3544 J/mol. Keywords: calcium oxide; free fatty acid; glycerol; pseudo-homogeneous approach
摘要本研究旨在研究在氧化钙催化下甘油与游离脂肪酸(FFA)酯化反应,采用拟均相法制备单二酰基甘油(MDAG)的反应动力学。同时考察了时间和温度对反应转化率的影响。所使用的FFA来自可可生产过程中的废料,而使用的固体催化剂是蛋壳灰中的氧化钙。结果表明,可可基FFA主要由棕榈酸(49.24%)、硬脂酸甲酯(1.05%)、油酸(25.39%)和硬脂酸(24.32%)组成。蛋壳灰分中氧化钙含量为60% w/w。在所有研究温度下(60、70和80℃),随着反应时间的增加,转化率在前5分钟急剧上升,20分钟后逐渐上升到几乎恒定的值(0.844;0.845;和0.854)。拟齐次二阶模型能较好地描述反应动力学。反应常数(k)在60、70和80℃时分别为0.00384、0.003401和0.003518 (L/mol .min)。温度对反应速率的影响符合Arrhenius方程,碰撞因子(A)为0.2659 (L/mol .min),活化能(Ea)为3544 J/mol。关键词:氧化钙;游离脂肪酸;甘油;pseudo-homogeneous方法
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引用次数: 1
Influence of Microwave Irradiation on Extraction of Chitosan from Shrimp Shell Waste 微波辐照对虾壳废渣中壳聚糖提取的影响
Pub Date : 2018-05-28 DOI: 10.14710/REAKTOR.18.1.45-50
Dwi Apriyanti, H. Susanto, N. Rokhati
Chitosan is natural polysaccharides which is nontoxic, biodegradable, and biocompatible and have many advantages in various kinds of fields including health, food, agriculture, and industry. Chitosan usually take long time to extract by conventional method for deacetylation process of chitin. Raw material for chitosan can be found in shrimp shell waste. Chitosan manufactures usually need high temperatures and chemicals in large quantities and it takes much time and consumes a lot of energy where will give bad effect to the environment. Recently microwave irradiation as nonconventional energy sources is widely used in chemical reactions. To reduce the impact of environmental pollution due to excessive use of chemical treatment, the objective of this work is processing chitosan under microwave irradiation. Expected production of chitosan with the same mass requires fewer chemicals than conventional heating. In particular, the study will examine the effect of making the chitosan and adding chemicals, reaction time and operating temperature and degree of deacetylation in chitosan with conventional heating methods that the results will be compared using a microwave. In this research will be developed to the design and fabrication of prototype scale extractor for manufacturing chitosan from shrimp shell waste after optimum results obtained from the research laboratory scale. From the research we can conclude that microwave will speed up reaction time. FTIR also showed functional group of chitosan formed from microwave irradiation have same results.  Keywords: chitosan, shrimp shells, microwave
壳聚糖是一种无毒、可生物降解、生物相容性好的天然多糖,在保健、食品、农业和工业等领域具有广泛的应用价值。在甲壳素脱乙酰过程中,采用常规方法提取壳聚糖需要较长时间。壳聚糖的原料可以从虾壳废料中找到。壳聚糖的生产通常需要高温和大量的化学物质,耗时长,能耗大,对环境有不良影响。近年来,微波辐射作为一种非常规能源在化学反应中得到了广泛的应用。为了减少化学处理对环境污染的影响,本研究的目的是在微波辐照下处理壳聚糖。预期生产相同质量的壳聚糖比传统加热所需的化学物质更少。特别是,本研究将考察传统加热方法对壳聚糖的制备和添加化学物质、反应时间和操作温度以及壳聚糖脱乙酰程度的影响,并将结果与微波进行比较。本研究将在实验室研究规模上获得最佳结果后,进一步设计和制造虾壳废料制备壳聚糖的原型规模萃取器。从研究中我们可以得出结论,微波会加快反应时间。红外光谱也显示微波辐照后壳聚糖形成的官能团具有相同的结果。关键词:壳聚糖,虾壳,微波
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引用次数: 11
Process Parameters Optimization in Membrane Fabrication for Produced Water Treatment Using Response Surface Methodology (RSM) and Central Composite Design (CCD) 基于响应面法和中心复合设计的采出水膜处理工艺参数优化
Pub Date : 2018-05-28 DOI: 10.14710/REAKTOR.18.1.7-15
T. Kusworo, D. P. Utomo, Annizah Rahmatya Gerhana, H. A. Putra
Produced water is wastewater from oil production that must be treated well. Membrane is one alternative to water treatment technology based on filtration method. But, in the use of a membrane, there’s no exact variable optimal that influences performance of the membrane. This underlying research to assess factors that influences the performance of membrane to be more optimal.  Therefore, the objectives of this study determine the optimum variable through Respond Surface Methodology and Central Composite Design. After getting the optimal condition then will check the stability of the membrane. This experiment of optimization of produced water with asymmetric membrane's Polyether sulfone (PES) using Response Surface is done with varying the Zeolite concentration by low level 1% weight and 3% weight, length of UV irradiation time low level 2 minutes and high level 6 minutes, thermal annealing low level 160 ºC and high-level 180ºC. An analyzer done in this research was by processing data research to make table and charts of the relationship between the result of this experiment with changed variable, namely variation of PES concentration, time of UV ray and thermal annealing by using Response Surface Methodology (RSM) and Central Composite Design (CCD).
采出水是石油生产产生的废水,必须进行良好的处理。膜法是一种替代过滤法的水处理技术。但是,在膜的使用中,并没有确切的最优变量影响膜的性能。这一基础性的研究评估了影响膜性能的因素,使其更趋优化。因此,本研究的目标是通过响应面法和中心复合设计确定最优变量。得到最佳条件后,再检查膜的稳定性。采用响应面法对不对称膜聚醚砜(PES)采出水进行了优化实验,实验条件为沸石浓度分别为低浓度1%和3%,紫外照射时间分别为低浓度2分钟和高浓度6分钟,低浓度160℃和高浓度180℃进行热处理。本研究的分析仪通过对数据进行处理研究,利用响应面法(RSM)和中心复合设计(CCD),将实验结果与PES浓度变化、紫外线照射时间、热退火等变量之间的关系制作成表格和图表。
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引用次数: 2
THE KINETICS OF CaO ASSISTED PATTUKKU CHARCOAL STEAM GASIFICATION CaO辅助巴土库炭蒸汽气化动力学研究
Pub Date : 2018-05-28 DOI: 10.14710/REAKTOR.18.1.16-21
T. Syarif, H. Sulistyo, W. B. Sediawan, Budhijanto Budhijanto
Abstract Coal is a solid fuel that can be converted into syngas through gasification process. To obtain optimum gasification process design and operation, in-depth understanding of the influential parameters is required. This study aims to investigate the effect of temperature on the gasification process and to obtain its kinetics parameters. The study was carried out in a tubular reactor equipped with a heater and a condenser. Steam was used as gasifying agent, while CaO was employed as a CO2 adsorbent. The charcoal from coal was subjected to gasification at temperatures of 600°C, 700°C, and 800°C. The ratio of charcoal and CaO was 1:1. The gasification process lasted for 60 minutes with gas sample was taken every 15 minutes for composition analysis. The results showed that a temperature increase of 100°C caused a proportional increase of conversion of about 75% higher. The value of activation energy (Ea) and exponential factor (ko) were 46.645kJ/mole and 328.3894/min, respectively. For mass transfer parameters, values of activation energy for surface diffusion (Es) and surface diffusivity factor (as) were 81.126 kJ/mole and 0.138/min, respectively. Keywords: gasification; mathematical model; Pattukku coal char; steam; Thin Reaction Zone Model
煤是一种固体燃料,可以通过气化过程转化为合成气。为了获得最佳的气化工艺设计和操作,需要深入了解影响气化工艺的参数。本研究旨在探讨温度对气化过程的影响,并获得其动力学参数。这项研究是在一个装有加热器和冷凝器的管式反应器中进行的。以蒸汽为气化剂,CaO为CO2吸附剂。煤中的木炭在600°C、700°C和800°C的温度下进行气化。炭与CaO的比例为1:1。气化过程持续60分钟,每15分钟取气样进行成分分析。结果表明,温度升高100℃,转化率成比例提高约75%。活化能Ea和指数因子ko分别为46.645kJ/mol和328.3894/min。对于传质参数,表面扩散活化能Es和表面扩散因子as分别为81.126 kJ/mol和0.138 kJ/ min。关键词:气化;数学模型;巴土库煤焦;蒸汽;薄反应区模型
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引用次数: 0
Lactic Acid Production From Cocoa Pod Husk by Studying Further the Influence of Alkaloids on Fermentation Process using Lactobacillus Plantarum Bacteria 植物乳杆菌发酵过程中生物碱对可可豆荚壳产乳酸影响的进一步研究
Pub Date : 2018-05-28 DOI: 10.14710/REAKTOR.18.1.51-56
Dodi Irwanto, Wiratni Wiratni, R. Rochmadi, S. Syamsiah
Cocoa Pod Husk (CPH) is the biomass waste from cocoa industry, generated after the digestion process. It accounts for about 70-75% of the cocoa fresh fruit. CPH contains active compounds of alkaloids that are thought to be the inhibitors of the lactic acid fermentation process using microorganisms. This study aims to produce Lactic Acid from CPH by studying further the influence of alkaloids on fermentation process using Lactobacillus plantarum bacteria. Fermentation using Lactobacillus plantarum bacteria was carried out at 50°C and with agitation at 100 rpm in incubator shaker for 48 h. This process was conducted to determine the effect of the addition of alkaloids by analyzing through the comparison between the consumption of substrate (glucose), dry weight of the cell, and the production of lactic acid. Evaluation of the differences in the performance of microorganisms at various treatments was performed based on the parameters values of the kinetic models prepared for the case studied. The kinetic model fitting results showed that the presence of alkaloids alters the growth patterns of products from growth-associated products into mixed patterns because the products were formed during slow growth and stationary phases. The maximum growth rate (μm) and substrate inhibition constant (Ks) obtained on each variation of inhibitor addition were likely to remain constant at the values of 0.69 h-1 and 3.89 g/L respectively, as these parameters were unaffected by the addition of inhibitor
可可豆荚壳(CPH)是可可工业消化过程后产生的生物质废弃物。它约占可可新鲜果实的70-75%。CPH含有生物碱的活性化合物,被认为是使用微生物的乳酸发酵过程的抑制剂。本研究旨在通过进一步研究生物碱对植物乳杆菌发酵过程的影响,以CPH为原料生产乳酸。利用植物乳杆菌在50℃的条件下,在培养摇床中以100 rpm搅拌48 h。通过对比底物(葡萄糖)的消耗、细胞的干重和乳酸的产生来分析添加生物碱的效果。根据为研究案例准备的动力学模型的参数值,对不同处理下微生物性能的差异进行了评估。动力学模型拟合结果表明,生物碱的存在使产物的生长模式从生长相关产物转变为混合生长模式,因为产物是在缓慢生长和固定阶段形成的。不同添加量下的最大生长速率(μm)和底物抑制常数(Ks)可能保持不变,分别为0.69 h-1和3.89 g/L,因为这些参数不受添加量的影响
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引用次数: 2
THE DEVELOPMENT OF TRANSESTERIFICATION PROCESS OF COTTON SEED OIL BY USING MICROWAVE 微波棉籽油酯交换工艺的研究进展
Pub Date : 2018-05-28 DOI: 10.14710/REAKTOR.18.1.27-30
A. Suryanto, H. W. Z. Sabara, A. Artiningsih, H. Ismail
Biodiesel is a renewable, non-toxic, environmentally friendly fuel made from vegetable oils through a transesterification reaction with methanol. During this time the manufacture of biodiesel takes a long time, which can be overcome with microwave heating. The use of microwave can decrease the reaction time and the amount of catalyst. The purpose of this study was to study the utilization of microwave as a heater in the transesterification reaction of cotton seed oil with the addition of NaOH catalyst 0.25, 0.5, 0.75 and 1% (w/w) with 100 watts microwave power and a reaction time of 15 minutes. Conversion of biodiesel from cotton seed oil with the NaOH catalyst concentrations 0.5% (w/w), 5 minutes, molar ratio of 1: 12 with a microwave power of 400 watts was 99.11%. The results of the analysis of several parameters on biodiesel products show that they have met the specifications based on Indonesian National Standard (SNI-04-7182-2006). Keyword: biodiesel, transesterification, cotton seed oil, microwave.
生物柴油是一种可再生、无毒、环保的燃料,由植物油通过与甲醇的酯交换反应制成。在此期间,生物柴油的生产需要很长时间,这可以通过微波加热来克服。使用微波可以减少反应时间和催化剂用量。本研究的目的是研究微波作为加热器在添加0.25、0.5、0.75和1% (w/w) NaOH催化剂,微波功率为100瓦,反应时间为15分钟的棉籽油酯交换反应中的应用。NaOH催化剂浓度为0.5% (w/w),摩尔比为1:12,微波功率为400瓦,反应时间为5分钟,棉籽油生物柴油转化率为99.11%。对生物柴油产品的几个参数分析结果表明,生物柴油产品符合印尼国家标准(SNI-04-7182-2006)的要求。关键词:生物柴油,酯交换,棉籽油,微波。
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引用次数: 1
Recovery of Aluminum from Aluminum Coated Plastic Waste using Pyrolysis Process 热解法从包铝废塑料中回收铝
Pub Date : 2018-05-28 DOI: 10.14710/REAKTOR.18.1.38-44
C. Irawan, R. Jelita, I. F. Nata
This study aims to separate aluminum metal in aluminum coated plastic waste so that it is known the obtained aluminum characteristics, to study the effects of temperature on the yield of solids and aluminum,  and to get the kinetic parameters that describe the effects of temperature on pyrolysis process rate. Plastic waste was cleaned, dried, cut, and weighed as much as 100 grams. Pyrolysis lasted in room temperature in 2 hours after the pyrolysis temperature was reached, i.e. 450oC. The formed smoke was condensed and weighed every 10 minutes from the first droplet until the pyrolysis time was completed. The remaining solids in the reactor were taken after the pyrolysis was completed and reactor temperature reached room temperature. The aluminum mixture was subsequently melted, molded and cooled. Experiments were repeated in various pyrolysis temperature variations (500°C, 550°C, 600°C and 650°C). The results show that the increase of pyrolysis temperature will decrease the yield of solids, while the aluminum yield remains. The obtained aluminum metal is 5.3% against the initial plastic mass in purity of 95.80%. The kinetic model representing plastic pyrolysis process is a single reaction model with the value of kinetic parameters of pre-exponential factor (A) 18.2689 min-1 and the activation energy value (E) 40.2310 kJ/mole.   Keywords: aluminum, pyrolysis, plastic wastes, temperature, kinetic parameter
本研究的目的是对包铝废塑料中的金属铝进行分离,了解得到的铝的特性,研究温度对固体和铝收率的影响,得到描述温度对热解过程速率影响的动力学参数。塑料垃圾被清洗、干燥、切割,重达100克。热解温度达到450℃后,在室温下持续热解2小时。从第一个液滴开始,每10分钟对形成的烟雾进行冷凝和称重,直到热解时间完成。热解完成,反应器温度达到室温后,取反应器内剩余固体。铝混合物随后被熔化、成型和冷却。在不同热解温度(500℃、550℃、600℃、650℃)下重复实验。结果表明:随着热解温度的升高,固体产率降低,铝产率保持不变;得到的铝金属与初始塑性质量的比例为5.3%,纯度为95.80%。表征塑料热解过程的动力学模型为单反应模型,动力学参数为指前因子(a)为18.2689 min-1,活化能(E)为40.2310 kJ/mol。关键词:铝,热解,塑料废弃物,温度,动力学参数
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引用次数: 1
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