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Evaluation of Lattice Defect Density in Deformed Ti by Precise Measurement of Electrical Resistivity 用电阻率精确测量评价变形钛晶格缺陷密度
Pub Date : 2013-01-01 DOI: 10.4144/RPSJ.60.18
M. Ueda, Keiichi Ota, M. Ikeda
Several metallic materials have been developed for many purposes by alloying and controlling microstructure. From the viewpoint of materials recycling, several properties should be controlled by the latter in simple alloys. Then, observation and evaluation of lattice defects such as vacancy, dislocation and grain boundary are very important for understanding microstructure development during thermo-mechanical treatments. The purpose of this study was to establish a method for esti-mating density of lattice defects in cold rolled and annealed Ti by a precise measurement of electrical resistivity. Pure Ti plates were cold rolled at room temperature. Bar shaped specimens were cut from the plates. Electrical resistivities at 77 K (liquid nitrogen) and 300 K were measured by a direct current four-point method with a constant current of 100 mA. The accuracy of temperature control at 300 K was 0.1 K in silicone oil. Basically the electrical resistivities gradually increased with increasing a reduction of thickness. The density of dislocation was determined to be 2–8 × 10 14 m − 2 in the 15–80% CR specimens
通过合金化和控制微观结构,已经开发出多种用途的金属材料。从材料回收的角度来看,简单合金的一些性能应由后者控制。因此,观察和评价空位、位错和晶界等晶格缺陷对于理解热处理过程中微观组织的发展是非常重要的。本研究的目的是建立一种通过精确测量电阻率来估计冷轧和退火钛晶格缺陷密度的方法。在室温下对纯钛板进行冷轧。从板上剪下条形标本。采用直流四点法测量77 K(液氮)和300 K时的电阻率,恒流为100 mA。在硅油中,300 K温度控制精度为0.1 K。基本上,电阻率随着厚度的增加而逐渐增加。在CR含量为15-80%的试样中,位错密度为2 - 8 × 10 14 m−2
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引用次数: 1
Determination of Carbonates in Converter Slag by Using Carbon Dioxide Detector Tube 二氧化碳检测管法测定转炉炉渣中的碳酸盐
Pub Date : 2013-01-01 DOI: 10.4144/RPSJ.60.167
Tomotaka Morishita, T. Kaneko, Tsukasa Kashiwabara, R. Hara, S. Wada
We modified a rapid method for determining carbonate content and applied to some iron and steel slags. One gram of pulverized slag sample is weighed into an air-tight plastic bag fitted with stop cock and heat-sealed. The bag is evacuated to remove air, 35 mL of 0.7 mol/L iron(III) chloride and 200 mL of air are introduced through the stop cock and the contents are allowed to react for 20 min with occasional shaking. Carbon dioxide content of the air inside the bag is determined with the aid of carbon dioxide detector tube. The carbonate content of the sample is calculated by summing the amount of carbon dioxide in the air phase and that dissolved in the solution, the latter is calculated by using the Henry’s law. The method was successfully applied to an air aged converter slag sample and samples taken from slag-paved woodland paths. The carbonate content ranged from 0.26 to 0.83 mol/kg. The paving materials that had been exposed to the atmospheric air and soil air contained more carbonate.
本文改进了一种快速测定碳酸盐含量的方法,并将其应用于部分钢铁渣中。将1克矿渣粉样称重装入装有旋塞并热封的气密塑料袋中。抽真空袋中空气,通过旋塞引入35 mL 0.7 mol/L氯化铁(III)和200 mL空气,让内容物反应20分钟,偶尔摇晃。利用二氧化碳检测管测定袋内空气的二氧化碳含量。样品的碳酸盐含量是通过将空气中的二氧化碳量和溶解在溶液中的二氧化碳量相加来计算的,后者是用亨利定律计算的。该方法成功地应用于空气时效转炉炉渣样品和铺有炉渣的林地道路样品。碳酸盐含量为0.26 ~ 0.83 mol/kg。暴露在大气和土壤空气中的铺路材料含有更多的碳酸盐。
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引用次数: 1
Aluminum Metallic Foams Made by Carbonate Foaming Agents 碳酸盐发泡剂制备的金属铝泡沫
Pub Date : 2013-01-01 DOI: 10.4144/RPSJ.60.5
Vitalievich Gnyloskurenko Svyatoslav, T. Koizumi, K. Kita, Takashi Nakamura
Recent developments in metal foams, especially aluminum, have produced a new class of lightweight materials at the side of the traditional ones such as polymers, ceramics or glass. The combination of a metallic character together with a cellular structure gives an interesting potential for a wide application of this material, particularly for high volume markets such as the automotive industry. Increased demands concerning cost economy, passenger safety in automobiles and materials recycling all bring constructors now to use metal foams. Hereby it provides the additional environmental benefits from a potentially improved fuel economy and lower CO2 emissions. Then, short review of metallic foam was done in the present paper. The possibility of carbonate and hydroxide as foaming agent for Al-Si-Cu alloy by powder metallurgy route is studied, after preparation processes of metallic foams were briefly reviewed in the present paper. It was done by measuring thermal decomposition behavior of foaming agents and evaluating cell structure of those aluminum foams. To obtain fine and homogenous cell structure in powder metallurgy route by using safer carbonate as foaming agent, it has made clear that importance of selecting foaming agent starting decomposition after melting of matrix. It is clearly different from TiH2-foam to grow coarse-rounded cell structure. From this point of view, MgCO3 and CaMg(CO3)2 is suitable for matrix of Al-Si-Cu alloy. CaMg(CO3)2-foam could expand to 1.19 in specific gravity, and keep homogeneous, fine and spherical cell structure.
金属泡沫的最新发展,特别是铝,已经产生了一种新的轻量化材料,与传统材料如聚合物、陶瓷或玻璃并列。金属特性与细胞结构的结合为这种材料的广泛应用提供了有趣的潜力,特别是在汽车工业等高容量市场。对成本经济、汽车乘客安全以及材料回收的需求不断增加,这些都促使建筑商现在使用金属泡沫。因此,它提供了额外的环境效益,从潜在的提高燃油经济性和降低二氧化碳排放。然后,本文对金属泡沫材料进行了简要的综述。简要介绍了金属泡沫的制备工艺,探讨了碳酸盐和氢氧化物作为粉末冶金Al-Si-Cu合金发泡剂的可能性。通过测定发泡剂的热分解性能和评价泡沫铝的泡孔结构来进行研究。为了在粉末冶金工艺路线中采用更安全的碳酸盐作为发泡剂获得精细均匀的胞体结构,明确了选择在基体熔化后开始分解的发泡剂的重要性。它与TiH2-foam明显不同,生长出粗圆的细胞结构。因此,MgCO3和CaMg(CO3)2适合作为Al-Si-Cu合金的基体。CaMg(CO3)2-泡沫在比重下可膨胀至1.19,并保持均匀、精细、球形的泡孔结构。
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引用次数: 9
A Novel Separation Method for Plastic of Discarded Appliance Including Black Plastic by Using Raman Spectroscopy 一种利用拉曼光谱分离废弃电器中包括黑色塑料的新方法
Pub Date : 2013-01-01 DOI: 10.4144/RPSJ.60.65
Yuta Yamaji, K. Okaya, Gjergj Dodbiba, Li Pang Wang, T. Fujita
Plastics have been used in various applications. The amount of domestic production in 2009 was 1.1 Mt. These days, mechanical recycling for the plastic is required, but one of the biggest problems of this method is how to separate black plastics. Black plastics contain carbon black as a colorant, which make them difficult to be identified by infrared adsorption (IR) spectroscopy. Thus, in this study, we are putting forward Raman spectroscopy for separating plastics (including black plastics) from the discarded appliances. There are reports which indicate that PP, PS, and ABS represent 70–80% of the discarded plastics. Each of them has its own characteristic peaks in Raman spectrum. In case of PP black plastics, nearly 100% of the feed can be identified, however, PS is difficult to be identified when carbon black content is about 3%. ABS of the discarded appliances was not identified. Finally, other fillers such as bromine flame retardants and calcium volume expander did not have any effect on Raman spectrum. In addition, we run some experiments for separating the discarded plastics by means of combining Raman identification with triboelectric separation. In Raman identification, the longer we exposure, the more amount of recovery we got, but grade was the highest in 1.0 s exposure, and it was over 95%. In triboelectric separation, however, the grade of ABS and PS were about 70%.
塑料已被用于各种用途。2009年国内产量为110万吨。如今,塑料需要机械回收,但这种方法的最大问题之一是如何分离黑色塑料。黑色塑料中含有炭黑作为着色剂,这使得它们难以通过红外吸附(IR)光谱进行识别。因此,在本研究中,我们提出了拉曼光谱法用于从废弃电器中分离塑料(包括黑色塑料)。有报告表明,PP、PS和ABS占废弃塑料的70-80%。它们在拉曼光谱中都有自己的特征峰。对于PP黑色塑料,几乎100%的进料可以被识别,而当炭黑含量在3%左右时,PS很难被识别。未识别废弃电器的ABS。其他填料如溴系阻燃剂和钙体积膨胀剂对拉曼光谱没有影响。此外,我们还进行了拉曼识别与摩擦电分离相结合的废旧塑料分离实验。在拉曼鉴定中,暴露时间越长,回收率越高,但在1.0 s暴露时等级最高,达95%以上。而在摩擦电分离中,ABS和PS的等级在70%左右。
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引用次数: 3
Separation of PGMs Bearing Alumina Phase from Cordierite in Spent Automobile Catalyst by Thermal Shock 用热冲击法从废汽车催化剂中分离含pgm的氧化铝相和堇青石
Pub Date : 2013-01-01 DOI: 10.4144/RPSJ.60.28
Gangfeng Liu, Ayumu Tokumaru, S. Owada
Spent automobile catalyst is an important secondary resource of PGMs but the present recycling technologies require high energy-consumption. It is of much important to enrich the PGMs with some energy saving physical separation methods. This catalyst is usually composed of cordierite lattice which is covered by PGMs bearing coat layer. We adopted heating-quenching process as a pre-treatment of subsequent selective grinding and compositional concentration. It was found that micro-cracks were generated in the coat layer and the interface of the two phases and that some part of the coat layer was detached from the cordierite substrate. This paper analyzes the mechanism of these phenomena by using mathematical calculation and FEM simulation.
废汽车催化剂是废旧金属的重要二次资源,但目前的回收技术能耗较高。采用一些节能的物理分离方法来富集pgm具有重要的意义。该催化剂通常由堇青石晶格构成,其表面覆盖有含PGMs的涂层。我们采用加热淬火工艺作为后续选择性磨削和成分浓缩的预处理。结果表明:涂层和两相界面产生微裂纹,涂层部分与堇青石基体分离;本文通过数学计算和有限元模拟分析了这些现象的机理。
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引用次数: 12
Effective Utilization of Grinding and Mechanochemistry to Recycling and Separation 研磨和机械化学在回收和分选中的有效应用
Pub Date : 2013-01-01 DOI: 10.4144/RPSJ.60.36
Qiwu Zhang, J. Kano, F. Saito
The authors introduce novel research results on material synthesis and recycling by grinding. The research is focused at first mechanical activation of fine particles of solid material caused by grinding, and this leads to synthesize functional material from two starting materials without heating. One of the examples is to show the formation of complex oxides such as CaTiO 3 from CaO and TiO 2 . Another one is dechlorination of PVC by its grinding with CaO to form CaOHCl and hydrocarbon. This means that it is possible to separate chlorine from PVC by its washing with water. Grinding operation enables us to reduce indium (In) by from indium oxide (In 2 O 3 ) and ITO in the presence of Li 3 N under NH 3 /N 2 gaseous environment. The reaction can be given by: In 2 O 3 + Li 3 N + NH 3 → 2In + 3LiOH + N 2 . The purity of In and its recover are quite high over 90%. Further example of the mechanical activation followed by heating up to about 400 ° C is to generate hydrogen (H 2 ) from biomass such as wood and straw. The biomass is milled with inorganic substance such as CaO, followed by heating at non-oxidative environment. The generation of H 2 in high concentration can be attained during heating, due to adsorption of CO 2 and CO by CaO to form CaCO 3 . This implies that the grinding plays a big role to bring out many possible applications for material synthesis, material and waste processing.
介绍了磨矿法合成和回收材料的新研究成果。首先研究了固体材料的研磨引起的细颗粒的机械活化,从而实现了两种原料在不加热的情况下合成功能材料。其中一个例子是由CaO和TiO 2形成复杂的氧化物,如catio3。另一种是PVC与CaO研磨,形成碳酸氢盐和烃类,进行脱氯。这意味着可以通过用水洗涤将氯从PVC中分离出来。在nh3 / n2气体环境下,通过研磨操作,可以在Li 3n存在下,由氧化铟(in2o3)和ITO还原铟(In)。反应过程为:In 2o3 + Li 3n + nh3→2In + 3LiOH + n2。In的纯度和回收率均在90%以上。机械活化后加热至约400°C的另一个例子是从木材和秸秆等生物质中产生氢(h2)。将生物质用无机物(如CaO)碾磨,然后在非氧化环境下加热。在加热过程中,由于CaO吸附co2和CO形成caco3,可以产生高浓度的h22。这意味着研磨在材料合成、材料和废料处理等方面发挥着巨大的作用。
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引用次数: 0
Removal of Paint Impurities from Magnesium Alloy Scraps by Super-heated Steam Treatment 高温蒸汽处理去除镁合金废料中油漆杂质的研究
Pub Date : 2013-01-01 DOI: 10.4144/rpsj.60.41
S. Koyanaka, Takeyoshi Yamamoto, M. Kimura, Kazumasa Yoshida, A. Saitoh
Demand for magnesium alloy parts is expected to increase because of its low density and high specific strength. However, recycling technique for post-consumer magnesium alloy scraps has not been established yet. In particular, low-cost processing for the removal of organic impurities used for painting is needed. In this study, super-heated steam (SHS) treatment was examined as a new technique to remove paint impurities from post-consumer magnesium alloy scraps. As the result, it was found that most of the impurities were easily removed after SHS treatment of 400~410°C and simple mechanical friction.
由于镁合金的低密度和高比强度,对其零件的需求预计会增加。然而,镁合金消费后废料的回收利用技术尚未建立。特别是,需要低成本处理去除用于油漆的有机杂质。本文研究了过热蒸汽(SHS)处理镁合金废料中油漆杂质的新技术。结果发现,经过400~410℃的SHS处理和简单的机械摩擦,大部分杂质很容易去除。
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引用次数: 1
Evaluation of the Degradation of Fuel Cell Heat Engine Hybrids for Renewable Fuels 可再生燃料燃料电池热机混合动力系统的退化评价
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.155
M. Williams, W. Winkler, A. Suzuki, A. Miyamoto
Fuel cell hybrids are combination of energy conversion sub-systems—fuel cells and heat engines. Fuel cell hybrids are important for the future as they are currently the most efficient devices when converting chemical energy of methane from renewable fuels to electricity. While the perfect fuel cell would undergo no degradation, practical fuel cells, like batteries, will degrade. This paper is a study of fuel cell hybrids electrochemical performance when the fuel cell sub-system is under- going degradation. In all cases, one can utilize the waste heat to improve overall efficiency through hybridization. Even degradation rates of 0.25 percent per 1000 hours, corresponding to 40,000 hour life, produce significant amounts of waste heat. Power loss is especially high at the cycle end-of- life. Hybridization utilizes waste heat and can be used if degradation occurs and long fuel cell life is expected. The common practice is to linearize degradation. Giving a linear representation to DR, however, gives a linear structure to the area specific resistance, ASR(t). Experimental evidence shows that ASR(t) is commonly an ohmic parabolic function. Degradation rate, DR avg (t), %/1000 hours varies throughout the life of the fuel cell for ohmic parabolic degradation behavior.
燃料电池混合动力系统是能量转换子系统——燃料电池和热机的组合。混合燃料电池对未来很重要,因为它们是目前将甲烷化学能从可再生燃料转化为电能的最有效设备。虽然完美的燃料电池不会退化,但实用的燃料电池,如电池,会退化。本文研究了燃料电池子系统在退化过程中混合燃料电池的电化学性能。在所有情况下,可以利用余热通过杂交提高整体效率。即使每1000小时的降解率为0.25%,相当于40,000小时的寿命,也会产生大量的废热。在循环寿命结束时,功率损耗特别高。杂交利用废热,如果发生降解和燃料电池寿命长可以使用。通常的做法是线性化退化。然而,给DR一个线性表示,就给了面积比电阻ASR(t)一个线性结构。实验证明,ASR(t)通常是一个欧姆抛物线函数。降解率,DR avg (t), %/1000小时在燃料电池的整个生命周期中,欧姆抛物线降解行为是不同的。
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引用次数: 0
Removal of Fluoride Ions from Aqueous Solution Using Ferric Hydroxide 用氢氧化铁去除水溶液中的氟离子
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.67
H. Nakazawa, Kazuhito Nishikawa, Wataru Hareyama
Iron hydroxide works as an adsorbent for some metal ions such as arsenic and selenium and is used as a scavenger. In this study, the removal of fluoride in solution by ferric hydroxide powders has been investigated. Ferric hydroxide powders were prepared by adjusting pH in four kinds of ferric salt solutions to 3.0 followed by filtration and drying. Ferric chloride, ferric nitrate, ferric sulfate and ferric polysulfate were used as ferric salts. All the ferric hydroxide powders removed fluoride ions in the pH range between 6.0 and 7.0. Ferric hydroxide powder formed in ferric polysulfate solution was the most efficient. Sulfuric ion concentration increased with increase in the adsorbed amount of fluoride ions. It is known that sulfate ions adsorb on the surface of ferric hydroxide that precipitate in sulfuric solution. Fluorite ions could be removed by ion exchange with sulfate ions on the surface of ferric hydroxide.
氢氧化铁可作为砷、硒等金属离子的吸附剂和清除剂。研究了氢氧化铁粉末对溶液中氟化物的去除作用。将四种铁盐溶液的pH调至3.0,过滤干燥,制备氢氧化铁粉体。氯化铁、硝酸铁、硫酸铁和聚硫酸铁作为铁盐。所有氢氧化铁粉末在pH值为6.0 ~ 7.0范围内均能去除氟离子。在聚硫酸铁溶液中形成的氢氧化铁粉末效果最好。硫离子浓度随氟离子吸附量的增加而增加。硫酸氢氧化铁在硫酸溶液中沉淀,硫酸根离子吸附在氢氧化铁表面。氢氧化铁表面的硫酸根离子与萤石离子交换可去除萤石离子。
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引用次数: 2
Hydrothermal Synthesis of Bioactive Titanium Oxide-CaCO3 Films with Aqueous Ca(OH)2/KHCO3 on Pure Ti 纯钛上Ca(OH)2/KHCO3水热合成生物活性氧化钛- caco3膜
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.22
Yuka Suzaki, M. Ueda, M. Ikeda, K. Doi, Terauchi Shuntaro
Porous titanium is an excellent biomaterial candidate because of its ability to maintain appropriate strength once it is implanted. The osteointegration of titanium and its alloys is less than that of bioactive ceramics. Therefore, various surface modification techniques have been developed to improve the osteointegration. We successfully prepared titanium dioxide (TiO2) and calcium titanate (CaTiO3) films on the surfaces of pure Ti by combined chemical-hydrothermal treatment. Especially in CaTiO3, the formation of apatite was promoted due to the release of Ca 2+ from the surface of CaTiO3 in Hanks’ solution. Calcite (CaCO3) is a biodegradable material that must enhance hydroxyapatite (HAp) formation in simulated body fluid as well as in CaTiO3. The purpose of the present study was to synthesize bioactive films including CaCO3 on pure Ti substrates and porous titanium by chemical-hydrothermal treatment using Ca(OH)2 and KHCO3. The modified porous materials were tested mechanically in a compression test. CaTiO3-CaCO3 and TiO2-CaCO3 films were synthesized by choosing an ion concentration ratio of CO3 /Ca in the aqueous solution for hydrothermal treatment. CaTiO3-CaCO3 films were also synthesized on porous titanium by hydrothermal treatment. Compressive properties of porous titanium after the treatment were similar to those prior to the treatment. The films produced by the present surface modification showed no significant changes compared to the original properties.
多孔钛是一种优秀的候选生物材料,因为它能够在植入后保持适当的强度。钛及其合金的骨整合性低于生物活性陶瓷。因此,各种表面修饰技术被开发出来以改善骨整合。采用化学-水热联合处理方法在纯钛表面成功制备了二氧化钛(TiO2)和钛酸钙(CaTiO3)薄膜。特别是在CaTiO3中,由于汉克斯溶液中CaTiO3表面释放ca2 +,促进了磷灰石的形成。方解石(CaCO3)是一种可生物降解的材料,必须在模拟体液和CaTiO3中促进羟基磷灰石(HAp)的形成。本研究的目的是通过Ca(OH)2和KHCO3的化学水热处理,在纯钛和多孔钛上合成含CaCO3的生物活性膜。对改性多孔材料进行了力学性能测试。通过选择水热处理水溶液中CO3 /Ca的离子浓度比,合成了CaTiO3-CaCO3和TiO2-CaCO3薄膜。采用水热法在多孔钛上合成了CaTiO3-CaCO3薄膜。处理后多孔钛的压缩性能与处理前相似。经表面改性制备的膜与原膜的性能相比无明显变化。
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引用次数: 3
期刊
Resources Processing
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