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A Study on the Economic Evaluation for a Feasibility Study in Molybdenum Mineral Processing 钼矿选矿可行性研究的经济评价研究
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.10
Seong-Young Nam, Jang-hoon Roh, Ye-Jin Yang, Namil Um, Ji-Whan Ahn, Jin Kim
In the development of mines, risk is latent in a variety of areas. Thus a feasibility study was conducted to determine certain risks. In particular, mineral processing for the recovery of a target mineral constitutes a very large percentage of the cost from the start of a project, and it is an important step in relation to the recovery of funds. In this study, a feasibility study of molybdenum mineral processing is done and comparisons are made between a pilot plant and a commercial plant using the LCCA evaluation method. At the pilot plant, the NPV value of a deterministic approach at five years is $68,984 and the probability that the NPV exceeds 0 is 58.23% according to Monte Carlo simulation done using a probabilistic approach. At the commercial plant, the NPV value with the deterministic approach at five years is –$10,820,473, and it was found that the probability of NPV according to deterministic estimation is 49.91% in a Monte Carlo simulation. As a result, the commercial plant is evaluated as experiencing a loss due to a decrease in the molybdenum concentrate price, whereas a price increase of 20% relative to the current molybdenum concentrate price can meet the margin after five years when the NPV exceeds over 0.
在矿山开发过程中,风险潜伏在各个方面。因此进行了可行性研究,以确定某些风险。特别是,为回收目标矿物而进行的矿物加工从项目开始时起就占费用的很大比例,这是回收资金的一个重要步骤。本文采用LCCA评价方法,对钼矿选矿进行了可行性研究,并对中试厂和商业厂进行了比较。在试验工厂,确定性方法在五年的NPV值为68,984美元,根据使用概率方法进行的蒙特卡罗模拟,NPV超过0的概率为58.23%。在商业工厂,采用确定性方法的五年NPV值为- 10,820,473美元,在蒙特卡罗模拟中发现,根据确定性估计的NPV概率为49.91%。因此,商业工厂被评估为由于钼精矿价格下降而遭受损失,而相对于当前钼精矿价格上涨20%可以在五年后NPV超过0时满足边际利润。
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引用次数: 1
A Study on the Provision of Information on toward Energy-Saving Lifestyle 节能生活方式信息提供研究
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.54
Katsumasa Ihara, H. Onoda, K. Nagata
This study is aimed to find out the most effective way of the information provision which makes more people to take actions for energy saving. The author examined the result of “Home-eco diagnosis” by analyzing the data collected by a questionnaire, and discuss the method for providing effectively the appropriate energy-saving information.
本研究旨在找出最有效的信息提供方式,使更多的人采取节能行动。通过对问卷调查数据的分析,对“家-生态诊断”结果进行了检验,探讨了有效提供适宜节能信息的方法。
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引用次数: 0
Investigation and Thermodynamic Consideration for Chlorination-Volatilization Behavior of Valuable Metals in Printed Circuit Board Wastes 印制板废弃物中有价金属氯化挥发行为的研究与热力学考虑
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.90
A. Shibayama, Masahiro Watanabe, Kazutoshi Haga, A. Hosoi, Y. Takasaki
For the recycling of valuable metals contained in the printed circuit board wastes (PCBW), the effect of temperature on chlorination-volatilization behavior of metals under valuable chlorine resource was investigated. For the experimental sample powder of two types PCBW: crushed PCBW and roasted PCBW was used. The samples were heated at predefined temperatures ranging from 300°C to 900°C with chlorine, argon gas atmosphere or CaCl 2 as a solid chlorine source. Chlorine/Argon gas flow into furnace was set at a rate of 100 mL/min. As a result, most of metals in crushed PCBW did not volatilize regardless the temperature, argon gas atmosphere and CaCl 2 as chlorine source. In contrast, in the Cl 2 gas atmosphere, a lot of metals in crushed and/or roasted PCBW volatilized by raising temperature. Compering the experimental samples, volatilization rate of crushed PCBW is higher than roasted PCBW. This is considered to be influenced by the chemical composition of metals in the samples. When using the crushed PCBW, most metals were volatilized over 90% at 900°C. In addition, in 70% of volatilized metals that were recovered, Cu, Au, Ni were concen -trated. According to the results, valuable metals could be recovered by chlorination volatilization from PCBW.
为回收利用印制板废弃物中有价金属,研究了温度对有价氯资源下金属氯化挥发行为的影响。实验样品采用粉碎型和焙烧型两种粉末。样品在300°C至900°C的预定温度下加热,氯,氩气气氛或氯化钙作为固体氯源。氯气/氩气入炉速度设定为100ml /min。结果表明,无论温度、氩气气氛和氯化钙作为氯源,粉碎后的PCBW中大部分金属都不挥发。相反,在Cl 2气体环境中,粉碎和/或焙烧的PCBW中的许多金属通过升高温度而挥发。对比实验样品,粉碎后的PCBW挥发率高于焙烧后的PCBW。这被认为是受样品中金属化学成分的影响。当使用破碎的PCBW时,大多数金属在900℃时挥发超过90%。此外,在回收的挥发性金属中,有70%富集了Cu、Au、Ni。结果表明,氯化挥发法可回收多氯联苯废水中的有价金属。
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引用次数: 0
Proposal of Ball Milling System Suitable under the Seafloor for Development of Hydrothermal Deposits by Simulation 模拟提出适合海底热液矿床开发的球磨系统
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.155
S. Matsuo, K. Okaya, T. Fujita, Y. Nakajima, Sotaro Masanobu, J. Yamamoto, I. Takahashi
Seafloor hydrothermal deposits, which were formed by deposition of precipitates from hydrothermal fluids vented from seafloor, are one of unconventional mineral resources beneath deep seafloors in the Exclusive Economic Zone of Japan. The authors have proposed a concept for Mineral Processing of Seafloor, where useful minerals are separated on deep seafloor and then lifted while remaining gangue is disposed on seafloor in appropriate ways. In this paper the authors studied the new ball milling system which was adapted under seafloor mineral processing. A simulator for ball mill grinding using simple discrete element method was built for this analysis. In this simulation two conditions in ball milling were examined: the method of grinding by enclosing the inside of a ball mill with air and with sea water. Especially we discussed the implementability of the ball mill grinding fulfilled with water because of the ease of installation in the real operation. Consequently, it was suggested that the grinding phenomenon can be performed effectively by the increase in the existence ratio of iron ball in the first quadrant in the mill. In the case where the mill is filled up with the water, it can be expected that crushing efficiency increases by carrying out ball milling at high rotational rate and with the mixture of the small ball size.
海底热液矿床是由海底喷出的热液沉淀沉积而成的,是日本专属经济区海底深处的非常规矿产资源之一。作者提出了海底矿物加工的概念,即在海底深处分离有用的矿物,然后将其提升,而剩余的脉石则在海底以适当的方式处理。本文对适用于海底选矿的新型球磨系统进行了研究。为此,建立了基于简单离散元法的球磨机磨削仿真系统。模拟研究了球磨机内部空气封闭和海水封闭两种条件下球磨机内部空气封闭和海水封闭两种条件下球磨机内部空气封闭的研磨方法。特别是由于安装方便,在实际操作中对水磨球磨机的可行性进行了探讨。结果表明,提高磨机第一象限铁球的存在率可以有效地实现磨矿现象。在磨机充满水的情况下,可以预期,通过高转速和小球的混合物进行球磨,粉碎效率会提高。
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引用次数: 3
Measurement of Electrical Resistivity during Tensile Deformation of Pure Ti 纯钛拉伸变形过程中电阻率的测量
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.49
Kousuke Fujita, M. Ueda, M. Ikeda
The observation and evaluation of lattice defects such as vacancies, dislocations, and grain boundaries are very important in materials design. Electrical resistivity measurement is superior to electron microscopy for obtaining average microstructural information, including density and type of lattice defects. The purpose of this study was to estimate changes in electrical resistivity during the tensile deformation of commercial-purity (CP) Ti. The electrical resistivity of a cold-rolled Ti sheet was measured at 77 K (ρ77) and 300 K (ρ300) along the rolling direction (RD) using a direct current (DC) four-point method to determine Matthiessen’s empirical relationship, ρ77 = α/(R – 1) + β, R = ρ300/ρ77. Plots of ρ77 versus 1/(R – 1) showed a linear relationship, and the values of α and β were determined to be 0.5266 and –0.0024, respectively. Changes in ρ77 during tensile deformation were estimated by substituting the resistance ratio R into Matthiessen’s empirical relationship. In the elastic deformation region, no remarkable change in the resistivity was observed. Therefore, the dislocation density did not change significantly. However, the resistivity did increase drastically near the yield point.
晶格缺陷如空位、位错和晶界的观察和评价在材料设计中是非常重要的。电阻率测量在获得平均微观结构信息方面优于电子显微镜,包括晶格缺陷的密度和类型。本研究的目的是估计商业纯度(CP) Ti在拉伸变形过程中电阻率的变化。采用直流四点法测量冷轧Ti薄板沿轧制方向(RD)在77 K (ρ77)和300 K (ρ300)时的电阻率,确定了ρ77 = α/(R - 1) + β, R = ρ300/ρ77的Matthiessen经验关系。ρ77与1/(R - 1)呈线性关系,α值为0.5266,β值为- 0.0024。将阻力比R代入Matthiessen经验关系式,估算拉伸变形过程中ρ77的变化。在弹性变形区,电阻率变化不明显。因此,位错密度变化不明显。然而,在屈服点附近,电阻率确实急剧增加。
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引用次数: 1
Application of Aluminum Dross-Derived Layered Double Hydroxides to Removal of Organic Compounds in Aqueous Solution 铝渣衍生层状双氢氧化物在去除水溶液中有机化合物中的应用
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.32
N. Murayama, T. Miyoshi, Takumi Hayashi, J. Shibata
like surfactant, chelating agent and so on 16,17 . For exam-ple, various anionic surfactants such as dodecyl sulfate ions, dodecylbenzene sulfonate ions and octane sulfonate ions are easily captured in the LDH structure by an anion exchange reaction. Abstract Layered double hydroxides (LDHs) with hydrophobic surface by surfactant modification were prepared using aluminum dross as a raw material, to develop a new recycling method of aluminum dross. The physical properties including crystal structure, surface texture and contact angle were investigated for the LDHs modified with dodecyl sulfate ions (DS – ) as a surfactant. The removal tests of dilute toluene in aqueous solution were demonstrated using the DS – type LDHs (DS – LDHs). Organic modification of the LDHs synthesized from aluminum dross can be achieved success-fully by an anion exchange with DS – . The toluene in aqueous solution (initial concentration; 10 and 50 mg/dm 3 ) is removed using the DS – LDHs. It was clarified that the DS – LDHs synthesized from aluminum dross can be used as an excellent adsorbent for dilute organic compounds in aqueous solution.
如表面活性剂,螯合剂等。例如,各种阴离子表面活性剂,如十二烷基硫酸盐离子、十二烷基苯磺酸盐离子和辛烷磺酸盐离子,很容易通过阴离子交换反应捕获在LDH结构中。摘要以铝渣为原料,通过表面活性剂改性制备了具有疏水表面的层状双氢氧化物(LDHs),探索了铝渣回收利用的新方法。研究了以十二烷基硫酸盐离子(DS -)为表面活性剂改性的LDHs的晶体结构、表面织构和接触角等物理性能。采用DS型LDHs (DS - LDHs)对水溶液中的稀甲苯进行了脱除试验。通过与DS -进行阴离子交换,可以成功地对铝渣合成的低分子量氢氧化钠进行有机改性。水溶液中甲苯(初始浓度;使用DS - LDHs去除10和50 mg/dm(3)。结果表明,以铝渣为原料合成的DS - LDHs可作为水溶液中稀有机化合物的优良吸附剂。
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引用次数: 1
Study of Crushing and Physical Separation Properties of Nickel-Hydrogen Battery 镍氢电池的破碎与物理分离性能研究
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.177
Kenichi Horai, J. Shibata, N. Murayama, S. Koyanaka
The crushing and physical separation technologies as the pre-treatment of hydrometallurgical process were carried out for recovering valuable metals such as Ni, Co and rare earth from nickel-hydrogen battery. Two types of nickelhydrogen batteries which use a paste type electrode and sintered type electrode were roasted in the temperature range of 273–873 K and crushed by a single-axis cutter mill, a hammer crusher and a two-axis shear force crusher. Then the crushed products were classified with screens to give size distributions of the valuable metals. Magnetic separation was carried out for the crushed products of nickel-hydrogen battery using a paste type electrode. The optimum crushing conditions are different from the type of electrode. For the sintered type electrode, the crusher having an impact force is effective. For the paste type nickel foaming electrode, the crusher having a cutting and shear force is suitable. Classification after roasting in the proper conditions such as temperature and atmosphere followed by a magnetic separation is possible to separate Fe and NiO. The nickel content more than 80 wt% is possible.
采用破碎和物理分离技术作为湿法冶金前处理,从镍氢电池中回收镍、钴和稀土等有价金属。采用膏状电极和烧结型电极两种类型的镍氢电池,在273 ~ 873 K的温度范围内进行焙烧,分别用单轴铣床、锤式破碎机和两轴剪切力破碎机对其进行粉碎。然后用筛网对破碎后的产品进行分类,给出有价金属的粒度分布。采用膏状电极对镍氢电池粉碎后的产品进行了磁选。最佳破碎条件因电极类型不同而不同。对于烧结型电极,具有冲击力的破碎机是有效的。对于膏状发泡镍电极,适合采用具有剪切力的破碎机。在适当的温度和气氛条件下焙烧后进行分级,然后进行磁选,可以分离铁和NiO。镍含量超过80wt %是可能的。
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引用次数: 3
Wet Chemical Synthesis of Porous Silica from Copper Slag 用铜渣湿法合成多孔二氧化硅
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.195
Hagiri Masahide, Kuniya Ryosuke, Uchida Shuji
Copper slags obtained during smelting and refining of copper is now stored worldwide in large quantities. Here, we studied the synthesis of silica material from the extract of copper smelting slag, considering its chemical recycling. When the copper slag was extracted with an acidic solution, iron and silica were eluted. Accordingly, silica hydrogel was formed due to gradual aggregation of silica colloids. The dried silica hydrogel exhibited a high specific surface area and hygroscopicity favorable for application as adsorbents.
在铜的冶炼和精炼过程中产生的铜渣目前在世界范围内大量储存。本文以铜冶炼渣萃取物为原料,考虑其化学回收利用,进行了二氧化硅材料的合成研究。当用酸性溶液萃取铜渣时,铁和二氧化硅被洗脱。因此,二氧化硅胶体逐渐聚集形成二氧化硅水凝胶。干燥后的硅水凝胶具有较高的比表面积和吸湿性,有利于作为吸附剂的应用。
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引用次数: 0
Characteristics of the Arsenic-Methylating Bacterium Cellulomonas sp. Strain K63 砷甲基化细菌纤维素单胞菌K63的特性
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.162
M. Miyatake, S. Hayashi
Biomethylation of arsenic is usually considered as a detoxification of arsenic because toxicity of most organic methylated arsenic is much less than that of inorganic arsenic. We investigated the feasibility of a novel bioremediation using an arsenic methylating bacterium. An arsenic methylating bacterium Cellulomonas sp. strain K63, isolated from soil in Miyazaki, was evaluated for growth characteristics and arsenic metabolism. The growth of strain K63 was inhibited in 200 mg As/L arsenic medium. Strain K63 metabolized arsenite (<50.0 mg As/L) to nonvolatile species such as monomethylarsonic acid, dimethylarsinic acid, trimethylarsenic oxide and arsenobetaine effectively. The percent of organic methylated arsenic excreted into the medium by strain K63 showed 90.1% of total arsenic compounds when strain K63 was cultured aerobically in the medium containing 5.0 mg As/L of arsenite for five days.
砷的生物甲基化通常被认为是砷的一种解毒作用,因为大多数有机甲基化砷的毒性远远小于无机砷。我们研究了利用砷甲基化细菌进行新型生物修复的可行性。对从宫崎县土壤中分离到的一株砷甲基化细菌Cellulomonas sp.菌株K63的生长特性和砷代谢进行了研究。菌株K63在200 mg As/L的砷培养基中生长受到抑制。菌株K63能有效地将亚砷酸(<50.0 mg As/L)代谢为一甲基胂酸、二甲基胂酸、氧化三甲基胂酸和砷甜菜碱等非挥发性物质。菌株K63在含5.0 mg As/L亚砷酸盐的培养基中好氧培养5天后,其排出的有机甲基化砷占总砷化合物的90.1%。
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引用次数: 2
Recovery of Nickel and Cobalt from a Low Grade Laterite Ore 某低品位红土矿石中镍钴的回收
Pub Date : 2014-01-01 DOI: 10.4144/RPSJ.61.100
B. Altansukh, Kazutoshi Haga, A. Shibayama
This study focused on the development of hydrometallurgical process which allows the nickel (Ni) and cobalt (Co) recovery from a low grade laterite ore. The developed process consists of two main stages: leaching and precipitation. In the first stage, an appropriate leach liquor which contains a relatively high nickel and cobalt concentration is prepared by chemical leaching and pressure leaching followed by separation steps, respectively. The effects of sulfuric acid concentration, leaching temperature and time, internal pressure in an autoclave on the efficient leaching of Ni and Co from a laterite ore were presented. In the next stage, the Ni and Co ions present in the liquor are co-precipitated as sulfides by sulfuration with sodium hydrosulfide (pH 3.8). It was found that talc (Mg 3 Si 4 O 10 (OH) 2 ), goethite (FeOOH) and quartz (SiO 2 ) are main minerals of the laterite ore which contains 48.12% Fe, 1.8% Al, 0.95% Ni, 0.07% Co, 0.29% Cr and 0.15% Mg. The high efficiency of pressure leaching for Ni and Co from the low grade laterite ore was re vealed by comparing the chemical leaching results. The vast majority of Co (>97%) and Ni (55%) from the purified liquor resulting after neutralization with calcium carbonate (CaCO 3 ) was precipitat- ed as mixed-sulfides by adjusting the NaHS/(Co + Ni) ratio to 3 by the addition of sulfuration agent (NaHS) at the solution pH of 3.8. Based on the experimental results, the efficient recovery of cobalt (Co) and nickel (Ni) from the low grade laterite ore can be achieved using the pressure leaching and neutralization treatment followed by sulfuration.
研究了一种低品位红土矿石湿法冶金工艺,该工艺主要包括浸出和沉淀两个阶段。在第一阶段,分别通过化学浸出和压力浸出制备含镍和钴浓度较高的合适浸出液,然后进行分离。研究了硫酸浓度、浸出温度和浸出时间、高压釜内压对红土矿石中镍和钴的有效浸出的影响。在下一阶段,存在于液中的Ni和Co离子通过与氢硫化钠(pH 3.8)的硫化作用以硫化物的形式共沉淀。结果表明,该红土矿石含铁48.12%、铝1.8%、镍0.95%、Co 0.07%、Cr 0.29%、Mg 0.15%,主要矿物为滑石(mg3si4o10 (OH) 2)、针铁矿(FeOOH)和石英(sio2)。通过对化学浸出结果的比较,揭示了压力浸出低品位红土中镍、钴的高效。在溶液pH为3.8的条件下,通过添加硫化剂(NaHS)调节NaHS/(Co + Ni)比为3,将碳酸钙(caco3)中和后的纯化液中绝大部分Co(>97%)和Ni(55%)析出为混合硫化物。试验结果表明,采用压力浸出中和后再进行硫化处理,可实现低品位红土矿石中钴(Co)和镍(Ni)的高效回收。
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引用次数: 3
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Resources Processing
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