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Liquid-Liquid Separation of Fine Zircon-Alumina Mixtures for Abrasives Recycling 磨料回收中锆-氧化铝混合料的液-液分离
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.81
Y. Kanemitsu, Li Pang Wang, Gjergj Dodbiba, T. Fujita
A liquid-liquid separation method using aqueous and oil phases has been put forward for separation of fine zircon-alumina mixtures to recycle abrasives waste. By using a cation surfactant, zircon particles were made hydrophobic and extracted into the oil phase, whereas alumina remained in the aqueous phase. In this way, the fine zircon-alumina mixtures could be well separated. The result confirmed that the liquid-liquid separation method can be used to separate the fine zirconalumina mixtures achieving relatively high grade and recovery.
提出了一种采用水相和油相的液-液分离方法,用于分离精细锆-氧化铝混合物,回收磨料废料。通过使用阳离子表面活性剂,使锆英石颗粒具有疏水性并被萃取到油相中,而氧化铝则保持在水相中。通过这种方法,可以很好地分离精细的锆-氧化铝混合物。结果表明,液-液分离法可以分离出较高品位和回收率的锆-氧化铝细混合物。
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引用次数: 2
Influence of Water Quality on Turbidity Removal by Coagulation with Moringa Oleifera Seeds 水质对辣木种子混凝除浊的影响
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.73
Tasuma Suzuki, Masakazu Niinae, Yasuaki Sanada
Moringa oleifera (M. oleifera) is one of the most widely spread Moringa species that grows quickly in the tropical belt. The objective of this study was to investigate the influence of the aqueous pH, initial turbidity of the synthetic kaolin turbid water, ionic strength, and humic substances on the efficiency of the M. oleifera coagulant. The experimental results showed that the coagulation efficiency was significantly enhanced by the presence of divalent cations such as Ca or Mg, and slightly enhanced by lowering the aqueous pH from 9.0 to 4.0. It was also found that fulvic acid did not significantly affect the coagulation efficiency, while the initial turbidity and humic acid did. M. oleifera coagulant was effective for synthetic waters of an initial turbidity of 290 NTU. However, turbidity removal was not observed when the initial turbidity was lowered to 45 NTU. The presence of humic acid significantly increased the coagulant dosage required for turbidity removal. These obtained experimental observations were then used to discuss the influence of the water quality on the dominant coagulation mechanism.
辣木(M. oleifera)是热带地区分布最广、生长最快的辣木树种之一。本研究的目的是探讨水的pH值、合成高岭土浑浊水的初始浊度、离子强度和腐殖质对油松混凝剂效率的影响。实验结果表明,Ca或Mg等二价阳离子的存在显著提高了混凝效率,将pH值从9.0降低到4.0时,混凝效率略有提高。黄腐酸对混凝效率的影响不显著,而初始浊度和腐植酸对混凝效率有显著影响。油橄榄混凝剂对初始浊度为290 NTU的合成水有效。然而,当初始浊度降低到45 NTU时,没有观察到浊度的去除。腐植酸的存在显著增加了除浊所需的混凝剂用量。然后利用这些实验观察结果讨论了水质对主要混凝机制的影响。
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引用次数: 0
Hydrothermal Synthesis of Bioinert TiO2-ZrO2 Films on Ti Substrates with Zr-dissolved Alkaline Solutions 水热法合成钛基生物惰性TiO2-ZrO2膜
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.17
Ryuichi Kozakura, M. Ueda, M. Ikeda
Titanium and its alloys have been used in bone plates/screws; these are designed to be removed after recovery. However, bone can sometimes bond to surface of implanted materials that remain in the body for long periods of time. This can lead to re-fracture of newly repaired bone during operations to remove the implants. The purpose of the present study was to synthesize bioinert films, including ZrO2 on pure Ti surfaces and to investigate hydroxyapatite (HAp) formation on the synthesized films in simulated body fluid (SBF). Pure Ti disks were chemically treated with H2O2/ HNO3 aqueous solutions at 353 K for 20 min. The disks were hydrothermally treated with ZrOCl2/ NH3/C6H8O7 (citric acid) aqueous solutions at 453 K for 12 h. The specimens were immersed in SBF, which was maintained at 310 K. After being soaked for different periods of time, the surfaces were observed by SEM. In the hydrothermal treatment with ZrOCl2/NH3 aqueous solution, the surface product was anatase-type TiO2. On the other hand, when citric acid was added the surface of Ti was covered homogeneously with a TiO2-ZrO2 composite film. This surface suppressed the precipitation of HAp during SBF soaking.
钛及其合金已用于骨板/螺钉;这些被设计为在恢复后取出。然而,骨有时可以与植入材料的表面结合,并在体内停留很长一段时间。在移除植入物的手术中,这可能导致新修复的骨再次骨折。本研究的目的是在纯钛表面合成生物惰性膜,包括ZrO2,并研究在模拟体液(SBF)中合成的膜上羟基磷灰石(HAp)的形成。采用H2O2/ HNO3水溶液在353 K下化学处理20 min, ZrOCl2/ NH3/C6H8O7(柠檬酸)水溶液在453 K下水热处理12 h,试样浸泡在310 K的SBF中。浸泡不同时间后,用扫描电镜对表面进行观察。在ZrOCl2/NH3水溶液的水热处理下,表面产物为锐钛矿型TiO2。另一方面,当添加柠檬酸时,Ti表面被TiO2-ZrO2复合膜均匀覆盖。该表面抑制了SBF浸泡过程中HAp的析出。
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引用次数: 0
Role of Comminution as a Pretreatment of Physical Concentration in Resources Recycling 粉碎作为物理富集预处理在资源回收中的作用
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.3
S. Owada
This paper demonstrates the importance of comminution for achieving compositional liberation in order to establish an effective solid-solid separation process, in especial, in the field of mineral processing and resources recycling. We have developed a unique liberation model in comminution process by introducing an index of “preferential breakage probability”, e 1 , at phase boundary to the Wiegel model, which is well known in the field of mineral processing. From the results, we easily understood that the degree of liberation gradually increased with increasing the e 1 and it could be demonstrated that the energy required for obtaining a certain degree of liberation dramatically decreased with increasing the e 1 . This calculation indicated the importance of preferential breakage at phase boundary in comminution with lower energy consumption, which could contribute better separation efficiency in the following solid-solid separation. In other words, the e 1 must become a good index for the DfR (Design for Recycling) as an “EcoDesign” from the viewpoint of compositional separation. The paper also describes several recent approaches to obtain a good liberation of structural components in comminution, such as (semi)-autogenous grinding, surface grinding, blasting in water, microwave pretreatment, and electrical disintegration.
本文论证了粉碎对实现组分解放的重要性,以便建立有效的固-固分离工艺,特别是在矿物加工和资源回收领域。我们在选矿领域著名的Wiegel模型的相边界处引入了“优先破碎概率”指标e1,建立了一种独特的粉碎过程的解离模型。从结果不难看出,随着e1的增大,解离度逐渐增大,而达到一定解离度所需的能量随着e1的增大而急剧减小。计算结果表明,在较低能耗的粉碎过程中,相界优先破碎的重要性,有助于提高后续固-固分离的分离效率。换句话说,从成分分离的角度来看,e 1必须成为DfR(回收设计)作为“生态设计”的良好指标。本文还介绍了近年来在粉碎过程中获得结构部件良好解放的几种方法,如(半)自磨、表面磨、水中爆破、微波预处理和电崩解。
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引用次数: 1
Dispersion of Nano-sized BaTiO3 Particles in Toluene-Ethanol Media Using Phosphate Ester 磷酸酯在甲苯-乙醇介质中的分散研究
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.125
J. Shibata, N. Murayama, Hyoung-Ho Lee
An essential requirement for adequate BaTiO3 suspension is low viscosity at high shear rates for the ease of shaping and a suitable yield stress to maintain the shape after the forming process. The appropriate range of viscosity is reported to be 800–1100 mPa·s at a shear rate of 100 s. Particles need to be in a well-dispersed state to achieve homogenous and fine grain structure in a final sintered product. Four different kinds of phosphate ester were examined about the role as dispersant for submicrosized BaTiO3 particles suspended in toluene-ethanol media. In order to find out the effect of phosphate ester on dispersion state of the suspensions, rheological properties, median size and zeta potential of obtained suspensions were investigated. Oleyl acid phosphate gave the best result as the median diameter of BT-01 is reduced to 0.34 μm in toluene-ethanol media by adding 1mass% oleyl acid phosphate. It is suggested that dispersion enhanced by oleyl acid phosphate is based on steric hindrance due to the large alkyl chain.
适当的BaTiO3悬浮液的基本要求是在高剪切速率下的低粘度,以便于成型,以及在成型过程后保持合适的屈服应力。在剪切速率为100 s时,适宜的粘度范围为800 ~ 1100mpa·s。在最终的烧结产品中,颗粒需要处于良好的分散状态,以达到均匀和精细的晶粒结构。研究了四种不同的磷酸酯对悬浮在甲苯-乙醇介质中的亚微BaTiO3颗粒的分散剂作用。为了了解磷酸酯对悬浮液分散状态的影响,研究了所得悬浮液的流变性能、中位粒径和zeta电位。在甲苯-乙醇介质中,加入1mass%的油酸磷酸,BT-01的中位直径降至0.34 μm,效果最好。认为磷酸油酸的分散性增强是基于大烷基链的位阻作用。
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引用次数: 2
Preparation of High Strength Geopolymer Hardened Material from Waste Concrete 废混凝土制备高强度地聚合物硬化材料
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.137
T. Hongo, Kanae Igarashi, A. Iizuka, A. Yamasaki
Waste cement powder, which is generated after separation and recovery of aggregates from concrete waste, was attempted to reuse as a raw material of geopolymer hardened material. The geopolymer attracts attention as a new material to replace conventional cement, because the geopolymer emits less carbon dioxide compared with the conventional cement during its manufacturing process and has high resistance to acids and heat. In this study, the geopolymer hardened material was prepared from mixed powder of waste cement and granulated blast furnace slag. The prepared geopolymer hardened material had a high compressive strength over 24 N/mm enough to be used as construction material. When the mixing ratio of the waste cement powder and the granulated blast furnace slag was 40 : 60, the compressive strength was 76.8 N/mm.
从混凝土废料中分离回收骨料后产生的废水泥粉,尝试作为地聚合物硬化材料的原料。地聚合物作为一种替代常规水泥的新材料备受关注,因为它在制造过程中比常规水泥排放更少的二氧化碳,并且具有较高的耐酸性和耐热性。本研究以废水泥粉与粒状高炉矿渣混合制备地聚合物硬化材料。制备的地聚合物硬化材料具有较高的抗压强度,可作为建筑材料使用。废水泥粉与粒状高炉矿渣混合比例为40:60时,抗压强度为76.8 N/mm。
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引用次数: 5
Separation Process of Metals from Hydrochloric Acid Leach Liquor of Spent Lithium Ion Batteries by Solvent Extraction 溶剂萃取法分离废锂离子电池盐酸浸出液中金属的工艺研究
Pub Date : 2012-01-01 DOI: 10.4144/RPSJ.59.131
Masakazu Niinae, Tasuma Suzuki, Tomonori Nakamura, Y. Inoue, J. Shibata
The lithium ion secondary batteries (LIBs) contain valuable metallic components and although spent LIBs are not generally classified as dangerous waste, recovery of these metals is necessary from an economic point of view. In this work, separation of main metals such as aluminum, copper, cobalt and lithium contained in spent LIBs has been inves-tigated using a hydrometallurgical treatment based on solvent extraction. The results obtained this study are summa- rized as follows: Aluminum could not be selectively separated from copper and cobalt by the precipitation method as hydroxide because the precipitation curves of aluminum and copper were close and cobalt was precipitated due to the coprecip- itation with aluminum hydroxide or copper hydroxide. Meanwhile, aluminum could be selectively separated from cobalt and lithium with solvent extraction using PC-88A at pH 2.0–2.5 after the selective extraction of copper with Acorga M5640 at pH 1.0–2.0 while leaving cobalt and lithium in the raffinate. Acorga M5640 was efficient and selec- tive for the extraction of cobalt at pH of approximately 6.0 while leaving lithium in the raffinate. However, the stripping efficiency of Co from organic phase (Acorga M5640) was very low. Therefore, the extractant combination, PC-88A/TOA, was favorable to the separation of Co and Li at pH of approximately 5.0 compared with Acorga M5640. A separation process of aluminum, copper, cobalt and lithium from the spent LIBs using hydrometallurgical treatment based on solvent extraction was proposed.
锂离子二次电池(LIBs)含有有价值的金属成分,虽然废旧的LIBs通常不被归类为危险废物,但从经济角度来看,回收这些金属是必要的。本文研究了以溶剂萃取为基础的湿法冶金处理对废lib中主要金属铝、铜、钴和锂的分离。结果表明:铝和铜的析出曲线较为接近,由于铝和铜与氢氧化铝或氢氧化铜共沉淀法析出了钴,因此铝和铜不能以氢氧化铜的形式选择性分离铝和钴。同时,在pH 1.0 ~ 2.0用Acorga M5640选择性萃取铜后,在pH 2.0 ~ 2.5用PC-88A溶剂萃取可将铝与钴、锂选择性分离,钴、锂留在萃余液中。Acorga M5640在pH约为6.0时,对钴的萃取效率高,选择性好,同时将锂留在萃取液中。然而,从有机相(Acorga M5640)中剥离Co的效率很低。因此,与Acorga M5640相比,PC-88A/TOA组合在pH约为5.0时更有利于Co和Li的分离。提出了一种溶剂萃取湿法冶金从废lib中分离铝、铜、钴和锂的工艺。
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引用次数: 2
Generation of Iodine by Galvanostatic Electrolysis 恒流电解法制备碘
Pub Date : 2011-01-01 DOI: 10.4144/RPSJ.58.136
K. Koyama, Mikiya Tanaka, J. Shibata
In the present study, generation of iodine by an electrolytic oxidation from solutions containing iodide ions was investigated in order to develop a recycling process of gold using iodine-iodide solutions. In an anodic polarization curve, the current began to rise at an anodic potential of around 0.5 V vs. SHE, and solution near anode surface became brown, which is comparable to the thermodynamic potential for I 3 − /I − of 0.536 V vs. SHE. In the initial stage of galvanostatic electrolysis, iodine concentration increased with time and iodide concentration decreased. The current efficiencies were more than 90% in this stage. In the further electrolysis, iodine concentration decreased with time and solid state iodine was formed on the anode. The highest concentration of iodine could be estimated by the relationship between its solubility and the initial concentrations of iodine and iodide.
本研究研究了含碘离子溶液电解氧化生成碘的方法,以开发利用碘化碘溶液回收金的工艺。在阳极极化曲线中,电流在0.5 V / SHE左右的阳极电位处开始上升,阳极表面附近的溶液变成棕色,这与i3−/I−的热力学势0.536 V / SHE相当。在恒流电解初期,碘浓度随时间增加,碘化物浓度降低。在这一阶段,目前的效率超过90%。在进一步电解过程中,碘浓度随时间降低,在阳极上形成固态碘。根据碘的溶解度与碘和碘化物的初始浓度之间的关系,可以估计出碘的最高浓度。
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引用次数: 0
A Study on Arsenic Methylation by Microorganisms in Sludge Tank of Arsenic Removal Unit 除砷装置污泥池中微生物对砷甲基化的研究
Pub Date : 2011-01-01 DOI: 10.4144/RPSJ.58.141
M. Miyatake, S. Hayashi
An arsenic removal unit was constructed by the Miyazaki University research group in Bangladesh. The sludge drained from the arsenic removal unit was directed to a sludge tank and allowed to settle down. Then the supernatant in the tank was released to an artificial pond. Biomethylation of arsenic is usually considered as a detoxification of arsenic because toxicity of most organic methylated arsenic is much less than that inorganic arsenic. Microorganisms in the sludge tank were evaluated growth characteristics and arsenic methylation. As a result, dimethylarsinic acid was detected in the broth, and the amount of total arsenic compounds in the broth decreased. It is thought that this loss was contributed by biogenic activity induced by inorganic arsenic biomethylation to gasified volatile organic species, such as monomethylarsine and dimethylarsine. These results suggested that microorganisms in the sludge tank may be utilized for natural attenuation of arsenic sludge from the arsenic removal unit.
孟加拉国宫崎大学的研究小组建造了一个除砷装置。从除砷装置排出的污泥被引导到污泥池中沉淀下来。然后,水箱中的上清被释放到一个人工池塘中。砷的生物甲基化通常被认为是砷的一种解毒作用,因为大多数有机甲基化砷的毒性远远小于无机砷。对污泥池中微生物的生长特性和砷甲基化进行了评价。结果,在肉汤中检测到二甲基胂酸,并降低了肉汤中总砷化合物的含量。无机砷生物甲基化对气化挥发性有机物质(如单甲基larsin和二甲基larsin)的生物活性造成了这种损失。这些结果表明,可以利用污泥池中的微生物对除砷装置产生的砷污泥进行自然衰减。
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引用次数: 0
CO2 Absorption/Release Properties of Lithium Zirconate Powder Prepared by the Sol-Gel Process 溶胶-凝胶法制备锆酸锂粉体的CO2吸收/释放性能
Pub Date : 2011-01-01 DOI: 10.4144/RPSJ.58.108
Fei Wang, Y. Yoshimura, S. Hirai, Toshihiro Kuzuya
The sol-gel synthesized powder was a single phase Li2ZrO3. This synthesized powder reacted with CO2 at temperatures from the ambient temperature to a high temperature. The reaction products reacted reversibly to form Li2ZrO3 at temperatures above 925 K. The degree of absorption was defined as the value obtained by dividing the fractional mass gain of Li2ZrO3 after absorption by the fractional mass gain corresponding to a 100% reaction. Consequently, the degree of absorption was determined to be 95.2% under the absorption condition of 773 K and 7.2 ks. When CO2 absorption at 773 K and release at 993 K were repeated five times to examine the cyclic behavior, the degree of absorption was almost the same as the initial amount. The degree of absorption of commercial powder prepared by a solid-solid reaction of Li2CO3 and ZrO2 was 10.6% under the same absorption condition. The degrees of absorption with the sol-gel synthesized powder were determined to be 26, 31 and 43% under the absorption conditions of 293, 313 and 333 K for an exposure time of 115.2 ks. The absorption behavior could be best explained by an intraparticle diffusion mechanism. The diffusion of CO2 gas through the reaction product with an apparent activation energy of 24 kJ·mol−1 was a rate-determining step of the absorption reaction.
溶胶-凝胶合成的粉体为单相Li2ZrO3。这种合成的粉末与二氧化碳在从环境温度到高温的温度下发生反应。反应产物在925 K以上可逆反应生成Li2ZrO3。吸收度定义为吸收后Li2ZrO3的分数质量增益除以100%反应对应的分数质量增益得到的值。结果表明,在773 K和7.2 K的吸收条件下,该化合物的吸收度为95.2%。在773 K下CO2的吸收和993 K下CO2的释放重复5次,考察循环行为,吸收程度与初始量基本相同。在相同的吸附条件下,用Li2CO3和ZrO2固固反应制备的工业粉末的吸收率为10.6%。在293、313和333 K的吸收条件下,曝光时间为115.2 ks,溶胶-凝胶合成粉体的吸收率分别为26、31和43%。吸收行为可以用粒子内扩散机制来最好地解释。表观活化能为24 kJ·mol−1的反应产物中CO2气体的扩散是吸附反应的一个速率决定步骤。
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引用次数: 2
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