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TRIBOLOGICAL PROPERTIES OF WOVEN CARBON FIBRE COMPOSITE FOR WIND TURBINE BRAKE PADS 用于风力涡轮机刹车片的碳纤维编织复合材料的摩擦学特性
Pub Date : 2024-01-07 DOI: 10.21608/jest.2024.334797
A. M. Atia, K. M. Atia, A. H. Badran
The established challenge in contemporary mechanical engineering lies in the enhancement of materials for applications involving wear. This study focuses on analyzing the wear mechanism of brake pads by employing epoxy reinforced with carbon fiber. The fabrication involved the lay-up process, and curing time reduction was achieved through elevated temperatures. The number of the carbon fiber layers examined was 2, 3, 4, 5 and 6. To investigate the wear rate characteristics of the carbon fiber composite (CFC), a pin-on-disc apparatus with varying rotational speeds, convertible to linear distance, was utilized. The results reveal that wear decreased when toughness increased. As the fiber content increased, wear decreased. Besides, the delamination of the carbon fibers and the separation of individual layers within the composite structure were the wear mechanism of the composites.
当代机械工程面临的既定挑战在于如何提高材料的耐磨性。本研究的重点是通过使用碳纤维增强环氧树脂分析刹车片的磨损机理。制造过程包括层叠工艺,并通过高温缩短固化时间。测试的碳纤维层数分别为 2、3、4、5 和 6 层。为了研究碳纤维复合材料(CFC)的磨损率特性,使用了一个可转换为线性距离的不同转速的针盘装置。结果表明,当韧性增加时,磨损减少。随着纤维含量的增加,磨损减少。此外,复合材料结构中碳纤维的分层和单层的分离是复合材料的磨损机理。
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引用次数: 0
ELECTROSTATIC CHARGE GENERATED FROM SLIDING OF RUBBER ON EPOXY FILLED BY NATURAL FIBERS 橡胶在天然纤维填充的环氧树脂上滑动时产生的静电荷
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.336522
S. Shaaban, S. Z. El-Abden, W. Y. Ali
The present study investigates the effect of filling epoxy resins by natural fibers on the generation of the electrostatic charge (ESC) from the dry sliding of rubber on the proposed composites. Fine fibers of wood, rice straw and palm were added as filling material in contents of 2.5, 5.0, 7.5, 10, 12.5, 15, 17.5 and 20 wt. %. The tested composites were loaded and slid on rubber at 2, 4, 6 and 8 N normal loads to measure ESC at contact/separation and sliding. It was found that filling epoxy composites by wood, palm and rice straw fibers reduced ESC generated after contact/separation and sliding. ESC decreased with increasing the content of the tested fibers that fill epoxy matrix. The optimal fiber content was ranging between 5.0 to 7.5 wt. %. It was observed that epoxy free from fibers displayed the highest ESC values. Besides, wood fibers showed lower ESC values than that observed for palm and rice straw fibers after contact/separation. While after sliding, palm displayed lower ESC than wood fibers. ESC generated on the rubber showed the same trend observed for the tested composites. The reduction of ESC can be explained on the position of wood and cellulose in the triboelectric series that suggests the contact of the tested fibers with rubber generates positive and negative ESC on the fibers and rubber surfaces respectively. As result of that, the values of ESC decreased. It is recommended to apply wood and palm fibers to fill epoxy to reduce the generation of ESC in floor material application.
本研究探讨了天然纤维填充环氧树脂对橡胶在拟议复合材料上干滑产生静电荷(ESC)的影响。填充材料包括木材、稻草和棕榈的细纤维,其含量分别为 2.5、5.0、7.5、10、12.5、15、17.5 和 20 wt.%。在橡胶上以 2、4、6 和 8 牛顿的正常载荷加载和滑动测试复合材料,以测量接触/分离和滑动时的电调。结果发现,在环氧树脂复合材料中填充木纤维、棕榈纤维和稻草纤维可减少接触/分离和滑动时产生的电调。随着填充环氧树脂基体的测试纤维含量的增加,ESC 也随之减少。最佳纤维含量在 5.0 至 7.5 重量百分比之间。据观察,不含环氧树脂的纤维显示出最高的 ESC 值。此外,木纤维在接触/分离后显示的 ESC 值低于棕榈纤维和稻草纤维。而在滑动后,棕榈纤维显示的 ESC 值低于木纤维。橡胶上产生的静电荷与测试复合材料的趋势相同。电调降低的原因在于木材和纤维素在三电系列中的位置,这表明测试纤维与橡胶接触后,在纤维和橡胶表面分别产生正电调和负电调。因此,ESC 值下降。建议使用木纤维和棕榈纤维来填充环氧树脂,以减少地板材料应用中产生的电调。
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引用次数: 0
PERFORMANCE EVALUATION OF FREE-STANDING TRIBOELECTRIC GENERATOR (F-S TEG) USING DIFFERENT ELECTRODES AND TRIBOELECTRIC LAYERS 使用不同电极和三电层的独立式三电发生器(F-S TEG)性能评估
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.334766
R. A. Ibrahem
Triboelectric Generators (TEGs) and Nano-generators represent promising alternatives in the realm of energy gathering technologies. TEGs have the ability of energy conversion from diverse sources such as human motion, water flow, and wind waves into electrical energy by leveraging the triboelectric effect. The functionality of TEGs/TENGs relies on the synergy of triboelectric charges and electrostatic induction, allowing them to generate both output voltage and current. These innovative devices have garnered substantial attention due to their potential applications in wearable electronics, self-powered sensors, and portable devices. TEGs/TENGs boast several advantages over traditional energy harvesting technologies, including high efficiency, cost-effectiveness, and flexibility. Ongoing research in this field is dedicated to enhancing their performance, reliability, and scalability, with the goal of seamless integration into various applications. The present study delves into the impact of triboelectric layer materials and electrode materials on the performance of free-standing triboelectric generators under different conditions. The investigation involved three types of electrode layers (Aluminium, copper, and graphite) paired with four types of triboelectric layers (PP, PVC, PTFE, and Kapton) to assess the efficacy of the proposed Free-Standing TEGs (F-S TEGs). The findings reveal that the use of aluminium or graphite electrodes can significantly enhance the triboelectric performance of free-standing triboelectric generators comprising Kapton, PTFE, PP, or PVC triboelectric layers.
三电发电机(TEG)和纳米发电机是能源收集技术领域前景广阔的替代技术。TEG 能够利用三电效应将人体运动、水流和风浪等不同来源的能量转化为电能。TEG/TENGs 的功能依赖于三电荷和静电感应的协同作用,使其能够产生输出电压和电流。这些创新装置因其在可穿戴电子设备、自供电传感器和便携式设备中的潜在应用而备受关注。与传统的能量收集技术相比,TEG/TENGs 具有多项优势,包括效率高、成本效益高和灵活性强。该领域正在进行的研究致力于提高其性能、可靠性和可扩展性,目标是将其无缝集成到各种应用中。本研究探讨了三电层材料和电极材料在不同条件下对独立式三电发生器性能的影响。调查涉及三种类型的电极层(铝、铜和石墨)和四种类型的三电层(聚丙烯、聚氯乙烯、聚四氟乙烯和卡普顿),以评估拟议的独立式 TEG(F-S TEG)的功效。研究结果表明,使用铝或石墨电极可显著提高由 Kapton、PTFE、PP 或 PVC 三电层组成的独立式三电发生器的三电性能。
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引用次数: 0
ECO-GREEN SILVER NANOPARTICLES PREPARATION, CHARACTERIZATION, AND TRIBOLOGICAL ENHANCEMENTS ON 6061AMC 生态绿色银纳米粒子的制备、表征以及在 6061amc 上的摩擦学增强效果
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.334784
H. Gassour, G. A. Abu El-Magd, A. Mazen, A. M. Ibrahim
Nowadays, researchers are mostly drawn to green synthesis methods for nanoparticles because of their economic viability and environmental friendliness. Compared to the eco-green approaches developed in this work, traditional synthesis methods have one significant drawback: an extended reaction time. This work presents a novel method for producing silver nanoparticles (AgNPs), which is then used to reinforce Al6061 alloy matrix. For a novel microwave assisted green AgNPs synthesis optimization, many trials have been made to speed up the reaction time. The approach involves microwave-irradiating extracts of Aloe vera leaves. The produced nanoparticles were used to investigate tribological characteristics of the reinforced Al6061matrix composition. XRD analysis demonstrated improvements in particle sizes, particularly when utilizing the microwave-assisted approach, and confirmed the creation of AgNPs in the newly introduced green method. Indexing, inter atomic spacing, and specific surface area, were analyzed. Three samples, 0, 1, and 2 wt. % AgNPs contents, were manufactured using powder metallurgical technique for the purpose of investigating tribological enhancements. A dry wear test was performed monitoring many test parameters such as temperature, friction force, and humidity. The coefficient of friction (COF) and weight loss rates were evaluated in relation to the tribological properties. At different sliding speeds, the relationship between weight loss rates and AgNPs contents was examined, and substantial improved behavior was perceived.
如今,由于纳米粒子的绿色合成方法具有经济可行性和环境友好性,因此研究人员大多对这种方法情有独钟。与本研究中开发的生态绿色方法相比,传统合成方法有一个明显的缺点:反应时间延长。本研究提出了一种生产银纳米粒子(AgNPs)的新方法,然后将其用于强化 Al6061 合金基体。为了优化新型微波辅助绿色 AgNPs 合成,我们进行了多次试验,以加快反应时间。该方法涉及微波辐照芦荟叶提取物。生产出的纳米粒子被用于研究增强型 Al6061 基质成分的摩擦学特性。XRD 分析表明了颗粒尺寸的改善,尤其是在使用微波辅助方法时,并证实了在新引入的绿色方法中生成了 AgNPs。对指数、原子间距和比表面积进行了分析。采用粉末冶金技术制造了三种 AgNPs 含量分别为 0、1 和 2 wt.进行了干磨损试验,监测了许多试验参数,如温度、摩擦力和湿度。评估了摩擦系数(COF)和重量损失率与摩擦学特性的关系。在不同的滑动速度下,对失重率与 AgNPs 含量之间的关系进行了研究,结果表明,AgNPs 的性能得到了显著改善。
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引用次数: 0
MECHANICAL AND TRIBOLOGICAL CHARACTERISTICS OF STIR-CASTING Al2O3-SiC-Gr/Al6063 HYBRID COMPOSITE 耐热铸造 Al2O3-SiC-Gr/Al6063 混合材料的力学和结构特性
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.334761
A. M. Hewidy, I. Sabry
The mechanical characteristics of composite materials play a crucial role in advancing technology. The present investigation employed the stir-casting method to produce hybrid aluminum matrix composites. Silicon carbide and aluminum oxide were selected as reinforcements in order to improve mechanical performance. Aluminum matrix composites (AMCs) were synthesized through the implementation of the stir-casting technique, incorporating varying volume percentages of aluminum oxide (10%, 15%, and 20%) with a consistent volume fraction of silicon carbide (15%) ang 10% graphite(G). The constructed AMCs were subjected to testing in order to evaluate their tensile strength (UTS), hardness (VHN), and wear rate (WR%). The wear rate was quantified across weights (10 N, 15 N, 20 N, and 25 N) and sliding velocities (0.3 m/s, 0.6 m/s, 0.9 m/s, and 1.3 m/s). In this study, a comparison was made between the mechanical characteristics of the manufactured aluminium matrix composites (AMCs) and those of the Al6063 alloy. The work outcomes indicated that the incorporation of silicon carbide and aluminium oxide resulted in a critical reinforcement of both the tensile strength and hardness properties. The tensile strength exhibited a notable rise, rising from an initial value of 590 MPa to a final value of 900 MPa. Similarly, the hardness of the material experienced an upward trend, ascending from an initial measurement of 70VHN to a final measurement of 90VHN. The wear rate exhibited a positive correlation with the magnitude of the applied load. Nevertheless, the variation in sliding velocity yielded distinct consequences. The velocity exhibited a quick increase until it attained a peak value of 0.9 m/s, then undergoing a sharp decline.
复合材料的机械特性对技术进步起着至关重要的作用。本研究采用搅拌铸造法生产混合铝基复合材料。为了提高机械性能,选择了碳化硅和氧化铝作为增强材料。通过采用搅拌铸造技术合成了铝基复合材料(AMC),其中含有不同体积百分比的氧化铝(10%、15% 和 20%)和一致体积百分比的碳化硅(15%)以及 10%的石墨(G)。对制成的 AMC 进行了测试,以评估其拉伸强度(UTS)、硬度(VHN)和磨损率(WR%)。对不同重量(10 N、15 N、20 N 和 25 N)和滑动速度(0.3 m/s、0.6 m/s、0.9 m/s 和 1.3 m/s)下的磨损率进行了量化。在这项研究中,对制造的铝基复合材料(AMC)和 Al6063 合金的机械特性进行了比较。研究结果表明,加入碳化硅和氧化铝后,拉伸强度和硬度都得到了显著增强。抗拉强度明显提高,从初始值 590 兆帕提高到最终值 900 兆帕。同样,材料的硬度也呈上升趋势,从初始测量值 70VHN 上升到最终测量值 90VHN。磨损率与施加载荷的大小呈正相关。然而,滑动速度的变化产生了明显的后果。滑动速度迅速上升,直到达到 0.9 米/秒的峰值,然后急剧下降。
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引用次数: 0
NATURAL OILS AS AN ECO-FRIENDLY LUBRICANT FOR MACHINING OPERATIONS, A REVIEW 天然油作为机加工操作中的环保型润滑剂,综述
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.334785
W. M. Shewakh, Abdullah A. Faqihi, R. A. Ibrahem
Machining processes are the most common manufacturing operations for a wide range of products in our daily life produced from metallic, polymeric, and composite materials that undergo processing steps to be converted into final products. Turning operations for circular cross-section parts, drilling for cutting a rounded hole, and milling for cutting various configurations are the popular conventional machining processes for the manufacturing of different products. During the turning process, the work part is subjected to rotating speed as well as cutting force from the single point cutting tool which generates high friction forces between the pairs of contact surfaces – work part and tool-that lead to increases in temperature at the contact area. For drilling and milling operations, the cutting tools rotate at high cutting speeds and act by the cutting force on the work part, which also raises the heat at the contact area. Increases of generated heat at the cutting zone between the cutting tool and working material lead to several problems like wear of tool, tool failure, surface damage of machined parts, increased power consumption, and many hazardous effects to the operator by flying hot chips. To prevent or reduce the hazardous effect of heat on the working area, machining liquids are used for the purposes of cooling and lubricating of the contact zone. This comprehensive review concerned the importance of cutting fluids that are used during machining processes. It will focus light on natural lubricants; the pros and cons, economic and environmental impacts of using natural oils and lubricants as well as the challenges and prospects.
机械加工工艺是日常生活中最常见的制造工艺,用于生产各种产品,这些产品由金属、聚合物和复合材料制成,经过加工步骤后转化为最终产品。车削加工圆形截面零件、钻孔加工圆形孔、铣削加工各种形状的零件是制造不同产品的常用传统加工工艺。在车削过程中,工件会受到来自单点切削刀具的旋转速度和切削力的影响,从而在工件和刀具这对接触面之间产生高摩擦力,导致接触区域的温度升高。在钻孔和铣削操作中,切削刀具高速旋转,并通过切削力作用于工件,这也会增加接触区域的热量。切削工具和加工材料之间的切削区域所产生的热量增加会导致一些问题,如工具磨损、工具失效、加工零件表面损坏、功耗增加以及热切屑飞溅对操作员造成的许多危险影响。为了防止或减少热量对工作区域的危害,人们使用加工液对接触区域进行冷却和润滑。本综述涉及加工过程中使用的切削液的重要性。它将重点介绍天然润滑剂;使用天然油和润滑剂的利弊、经济和环境影响以及挑战和前景。
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引用次数: 0
ARTIFICIAL PANCREAS WITH CLOSED-LOOP CONTROL FOR TYPE 1 DIABETES: DESIGN, IMPLEMENTATION, AND EVALUATION 用于 1 型糖尿病的闭环控制人工胰腺:设计、实施和评估
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.334792
Mohamed Ahmed Massoud, Wael Abouelwafa Ahmed, Bassma H. Elwakil, Mohamed I. Badawi
A closed-loop controller of insulin supply, often known as an artificial pancreas, is used to treat type 1 diabetes. This research presents the status of closed-loop control systems and anticipated future developments while discussing the difficulties of automated glucose management using fuzzy model predictive Controller. By limiting or preventing short-and long-term impacts, these solutions lessen the daily strain of managing diabetes. This paper investigates the current literature on artificial pancreas and suggests a strategy to enhance its regulation. Contrarily, a closed loop system can deliver the proper dose and timing of insulin and glucose. The artificial pancreas' algorithm entails monitoring a patient's blood glucose levels using a glucose sensor before sending a signal to an insulin pump to alter basal insulin dosage in accordance with the desired level of insulin the patient requires. The noninvasive glucose sensor prototype's results point to a promising future for NIR technology in biomedicine, particularly in optical spectroscopy for continuous, real-time glucose monitoring. The outcomes of the non-invasive glucose sensor prototype show that NIR technology has promising applications in biomedicine, particularly in optical spectroscopy for continuous, real-time glucose monitoring.
胰岛素供应闭环控制装置通常被称为人工胰腺,用于治疗 1 型糖尿病。本研究介绍了闭环控制系统的现状和预期的未来发展,同时讨论了使用模糊模型预测控制器进行自动血糖管理的困难。通过限制或预防短期和长期影响,这些解决方案减轻了糖尿病患者的日常管理压力。本文调查了当前有关人工胰腺的文献,并提出了加强其调节的策略。相反,闭环系统可以提供适当剂量和时间的胰岛素和葡萄糖。人工胰腺的算法需要使用葡萄糖传感器监测患者的血糖水平,然后向胰岛素泵发送信号,根据患者所需的胰岛素水平改变基础胰岛素剂量。无创葡萄糖传感器原型的研究结果表明,近红外技术在生物医学领域,特别是用于连续、实时葡萄糖监测的光学光谱学领域前景广阔。无创葡萄糖传感器原型的结果表明,近红外技术在生物医学中的应用前景广阔,尤其是在用于连续、实时葡萄糖监测的光学光谱学方面。
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引用次数: 0
DEVELOPMENT OF ELECTRONIC SKIN BASED ON BIDIRECTIONAL DIRECT CURRENT TRIBOELECTRIC NANOGENERATOR 开发基于双向直流三电纳米发电机的电子皮肤
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.338640
M. A. Massoud, A. S. Ali, A. M. Al-Kabbany, W. Y. Ali, M. H. El-Shazly
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引用次数: 0
REDUCING ELECTROSTATIC CHARGE GENERATED FROM SLIDING OF RUBBER ON PROPOSED ARTIFICIAL TURF 减少橡胶在拟建人工草皮上滑动时产生的静电荷
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.334746
A. A. Meshref, A. S. Ali, W. Y. Ali, K. Hamdy
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引用次数: 0
INFLUENCE OF MAGNETIC FIELD ON THE PERFORMANCE OF THE TRIBOELECTRIC NANOGENERATOR 磁场对三电纳米发电机性能的影响
Pub Date : 2024-01-01 DOI: 10.21608/jest.2024.334747
M. H. El-Shazly, A. M. Al-Kabbany, W. Y. Ali, A. S. Ali, Ameer A. K.
The present study aims to develop the performance of the triboelectric nanogenerator (TENG) based on triboelectrification and magnetic field. PP and steel sheets of different thicknesses were inserted between the contact area and the magnets to investigate the effect of the distance separating them on the generated voltage. It was found that the generated voltage drastically decreased with increasing PP sheet thickness. Besides, position of the magnets relative to the contact area has insignificant effect on the generated voltage. In sliding, voltage showed higher values than that observed for contact-separation. While voltage significantly increased with increasing the thickness of steel sheet. Longitudinal sliding produced higher voltage values than transverse sliding and contact-separation. Finally, it is proposed to use steel sheet to induce an extra magnetic field to increase the external voltage. In condition of using nonmagnetic material such as PP, the distance between the magnet and the contact area increases then the magnetic field lines become larger and consequently the number of magnetic field lines passing through the contact area decreases leading to the decrease of the magnetic field.
本研究旨在开发基于三电化和磁场的三电纳米发电机(TENG)的性能。在接触区和磁体之间插入了不同厚度的 PP 片和钢片,以研究它们之间的距离对产生电压的影响。结果发现,随着 PP 片厚度的增加,产生的电压急剧下降。此外,磁铁相对于接触区的位置对产生的电压影响不大。在滑动时,电压值高于接触分离时的电压值。随着钢板厚度的增加,电压也明显增加。纵向滑动产生的电压值高于横向滑动和接触分离。最后,建议使用钢片诱导额外磁场以增加外部电压。在使用 PP 等非磁性材料的情况下,磁体与接触区之间的距离增加,磁场线变大,因此通过接触区的磁场线数量减少,导致磁场减弱。
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引用次数: 0
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Journal of the Egyptian Society of Tribology
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