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PGM Optimization by Robust Design 基于稳健设计的PGM优化
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3849
George C. Mitchell, M. Zammit, Douglas J. Ball
A Robust Engineering experiment was performed to determine the effects PGM loading and placement on the FTP emissions of a 4 cylinder 2.4L and two 8 cylinder 4.7L vehicles. 1.3L catalytic converters were used containing a front and rear catalyst of equal volume. The experiment is defined by a Taguchi L-8 array. Eight different combinations of catalyst PGM loadings were aged and evaluated. Results show that nmHC and NOx emissions are predominately affected by the PGM loading of the front catalyst. The rear catalyst is insensitive to either Pt or Pd which can be used at low concentrations. Results also compare the benefits of Pd and Rh to reduce emissions. Confirmation runs suggest that significant reductions in PGM cost can be achieved over baseline designs.
为了确定PGM加载和放置对一辆4缸2.4L和两辆8缸4.7L汽车FTP排放的影响,进行了一项鲁棒工程试验。采用1.3L催化转化器,前后各装一个等体积催化剂。实验由田口L-8阵列定义。对8种不同的催化剂PGM负载组合进行了老化和评估。结果表明,nmHC和NOx排放主要受前端催化剂PGM负载的影响。后催化剂对Pt或Pd不敏感,可以在低浓度下使用。结果还比较了Pd和Rh在减少排放方面的好处。确认运行表明,PGM成本可以在基线设计基础上显著降低。
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引用次数: 5
Development of a Robust Injector Design for Superior Deposit Resistance 一种抗沉积性能优异的坚固喷油器设计的开发
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3841
P. V. Bacho, J. Galante-Fox, David W. Sant
A comprehensive investigation into why gasoline fuel injectors fail in the field due to deposit formation has led to the development of a robust fuel injector design. Analysis of field failures provided critical clues as to why fuel injectors form deposits. The development of a repeatable test and a repeatable deposit forming fuel allowed the confirmation of these clues and the testing of design improvements. This combination of test cycle and fuel allowed for a reduced test time while providing sufficient sensitivity to differentiate between injector design improvements. Confirmation of design improvements was completed on a stationary vehicle using both commercially available gasoline and a formulated deposit forming fuel.
针对汽油燃油喷射器在现场因沉积物形成而失效的原因进行了全面调查,从而开发了一种坚固耐用的燃油喷射器设计。现场故障分析为燃油喷射器形成沉积物的原因提供了关键线索。可重复试验和可重复沉积形成燃料的发展使得这些线索得以确认,并对设计改进进行了测试。这种测试周期和燃料的结合减少了测试时间,同时提供了足够的灵敏度来区分喷油器设计的改进。在固定车辆上完成了设计改进的确认,该车辆使用了市售汽油和配方沉积形成燃料。
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引用次数: 11
Design of a Portable Micro-Dilution Tunnel Particulate Matter Emissions Measurement System 便携式微稀释隧道颗粒物排放测量系统的设计
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3795
E. Pertl, D. Carder, F. A. Pertl, M. Gautam, James E. Smith
The Federal Test Procedure (FTP) for heavy-duty engines requires the use of a full-flow tunnel based constant volume sampler (CVS). These are costly to build and maintain, and require a large workspace. A small portable micro-dilution system that could be used on-board, for measuring emissions of in-use, heavy-duty vehicles would be an inexpensive alternative. This paper presents the rationale behind the design of such a portable particulate matter measuring system. The presented micro-dilution tunnel operates on the same principle as a full-flow tunnel, however given the reduced size dilution ratios can be more easily controlled with the micro dilution system. The design targets dilution ratios of at least four to one, in accordance with the ISO 8178 requirements. The unique features of the micro-dilution system are the use of only a single pump and a porous sintered stainless steel tube for mixing dilution air and raw exhaust sample. This paper contains the results of that design process.
重型发动机的联邦测试程序(FTP)要求使用基于全流隧道的恒体积取样器(CVS)。它们的构建和维护成本很高,并且需要很大的工作空间。一种小型便携式微稀释系统可以在车上使用,用于测量使用中的重型车辆的排放,这将是一种廉价的替代方案。本文介绍了设计这种便携式颗粒物测量系统的基本原理。微稀释隧道的工作原理与全流隧道相同,但由于微稀释系统减小了粒径,因此可以更容易地控制稀释比。设计目标稀释比至少为4:1,符合ISO 8178要求。微稀释系统的独特之处在于仅使用单个泵和多孔烧结不锈钢管混合稀释空气和原始排气样品。本文包含了该设计过程的结果。
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引用次数: 2
The Effect of Spark Retard on Engine-out Hydrocarbon Emissions 火花延迟对发动机熄火碳氢化合物排放的影响
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3867
J. Eng
Using spark retard during a cold-start is a very effective means of achieving fast catalyst light-off. In addition to obtaining faster catalyst light-off, retarding the spark also results in lower engine-out HC emissions. The objective of this research was to understand the reasons for the decrease in HC emissions with spark retard. In order to make the results as unambiguous as possible, the experiments were performed on a dynamometer at constant speed and load conditions using pre-vaporized, premixed gasoline. A zero-dimensional ring-pack crevice flow model was used to determine the mass flows into and out of the piston crevice during the engine cycle. The analysis showed that with spark retard a large fraction of the unburned fuel from the ring-pack re-entered the cylinder before the end of flame propagation, and was consumed by the flame when it extinguished on the cylinder wall. The level of post-flame HC consumption was estimated as the difference between the measured engine-out HC emissions and the unburned fuel re-entering the cylinder after the end of flame propagation, which was taken to be the crankangle of 90% mass fraction burned. Even with the most severe levels of spark retard the majority of the HC consumption, up to 70%, takes place by the flame within the cylinder before exhaust valve opening.
在冷启动期间使用火花延迟是实现快速催化剂点火的一种非常有效的手段。除了获得更快的催化剂点燃,延迟火花也导致较低的发动机出HC排放。本研究的目的是了解与火花延迟HC排放减少的原因。为了使结果尽可能明确,实验在恒速和负载条件下使用预汽化,预混汽油在测力机上进行。采用零维环包间隙流动模型,确定了发动机循环过程中活塞间隙的质量流量。分析表明,由于火花延迟,在火焰传播结束之前,环包中有很大一部分未燃烧的燃料重新进入气缸,并在火焰在气缸壁上熄灭时被火焰消耗。燃烧后的HC消耗水平是测量出的发动机HC排放与火焰传播结束后未燃烧的燃料重新进入气缸的差值,取90%质量分数燃烧的曲角。即使在最严重的火花延迟水平下,大部分HC消耗,高达70%,在排气阀打开之前,由气缸内的火焰发生。
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引用次数: 37
The Effects of Intake Charge Preheating in a Gasoline-Fueled HCCI Engine 汽油燃料HCCI发动机进气预热的影响
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3742
R. Iverson, R. E. Herold, R. Augusta, D. Foster, J. Ghandhi, J. Eng, P. Najt
Experiments were performed on a homogeneously fueled compression ignition gasoline-type engine with a high degree of intake charge preheating. It was observed that fuels that contained lower end and/or non-branched hydrocarbons (gasoline and an 87 octane primary reference fuel (PRF) blend) exhibited sensitivity to thermal conditions in the surge tanks upstream of the intake valves. The window of intake charge temperatures, measured near the intake valve, that provided acceptable combustion was shifted to lower values when the upstream surge tank gas temperatures were elevated. The same behavior, however, was not observed while using isooctane as a fuel. Gas chromatograph mass spectrometer analysis of the intake charge revealed that oxygenated species were present with PRF 87, and the abundance of the oxygenated species appeared to increase with increasing surge tank gas temperatures. No significant oxygenated species were detected when running with isooctane. The presence of the oxygenated species for PRF 87 fueling indicated that reactions were occurring in the intake surge tanks which resulted in needing lower intake charge temperatures to achieve autoignition.
在进气增压高度预热的均燃压缩点火汽油型发动机上进行了实验研究。我们观察到,含有低端和/或非支化碳氢化合物的燃料(汽油和87辛烷值的初级参考燃料(PRF)混合物)对进气阀上游的调压箱中的热条件表现出敏感性。当上游调压罐气体温度升高时,在进气阀附近测量的可提供可接受燃烧的进气温度窗口被转移到较低的值。然而,当使用异辛烷作为燃料时,没有观察到同样的行为。气相色谱-质谱分析表明,进气液中存在prf87的含氧物质,且含氧物质丰度随调压罐气体温度的升高而增加。当用异辛烷运行时,未检测到显著的氧合物质。prf87燃料中含氧物质的存在表明,在进气调压箱中发生了反应,导致需要较低的进气装药温度才能实现自燃。
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引用次数: 23
Developmental Fuels Emissions Evaluation 发展性燃料排放评估
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3704
P. Merritt, Eric J. Netemeyer
Emissions characterization of three, small off-road engines of less than 19 kW power rating operating on two developmental fuels and one reference fuel was performed. The two fuels were formulated to remove benzene completely, curtail sulfur, and in one blend, include a substantial proportion of ethyl tert-butyl ether (ETBE). The engines selected included one side-valve four-stroke engine, one overhead valve four-stroke engine and one handheld two-stroke engine. The engines were maintained in stock condition. Exhaust emissions from operation with the two developmental fuels were compared to those from operation with light-duty certification-grade gasoline. California Air Resources Board (CARB) Small Off-Road Engine (SORE) emissions test methods and test cycles were used to test the engines. Duplicate tests were performed on each engine using dilute sampling procedures. Hydrocarbon speciation was performed on one replicate with each fuel. The handheld, 2-stroke engine was also tested for particulate matter emissions. Results averaged for the three engines indicated emissions reductions in-total hydrocarbons (HC), carbon monoxide (CO), benzene, and 1,3-butadiene for the oxygenated fuel, and reductions in oxides of nitrogen (NOx), CO, benzene, and acetaldehyde for the non-oxygenated fuel. Despite substantial increases in formaldehyde with both developmental fuels, the total exhaust emissions of "EPA Toxic Compounds" were decreased in all engines by 41 to 57 percent, primarily attributable to the removal of benzene from the test fuels. Particulate matter emissions for the 2-stroke engine were reduced with both developmental fuels. In addition to exhaust emissions, a comparison was made between conventional gasoline and the developmental fuels with regards to evaporative emissions.
测试了3台功率小于19千瓦的小型越野发动机,分别使用两种开发燃料和一种参考燃料。这两种燃料的配方可以完全去除苯,减少硫,并且在一种混合物中包含相当比例的乙基叔丁基醚(ETBE)。所选择的发动机包括一台侧气门四冲程发动机,一台顶置气门四冲程发动机和一台手持式二冲程发动机。发动机保持在库存状态。将使用这两种开发燃料的废气排放与使用轻型认证级汽油的废气排放进行了比较。采用美国加州空气资源委员会(CARB)小型越野发动机(Small Off-Road Engine)排放测试方法和测试循环对发动机进行了测试。使用稀释取样程序对每台发动机进行了重复测试。每种燃料在一次重复上进行碳氢化合物形态形成。手持二冲程发动机也进行了颗粒物排放测试。三种发动机的平均结果表明,含氧燃料的总碳氢化合物(HC)、一氧化碳(CO)、苯和1,3-丁二烯的排放量减少,非含氧燃料的氮氧化物(NOx)、一氧化碳、苯和乙醛的排放量减少。尽管两种开发燃料的甲醛含量都大幅增加,但所有发动机的“EPA有毒化合物”总废气排放量减少了41%至57%,这主要归功于从测试燃料中去除了苯。使用两种开发燃料后,二冲程发动机的颗粒物排放都有所减少。除了废气排放外,还比较了传统汽油和开发燃料在蒸发排放方面的差异。
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引用次数: 1
Detailed Hydrocarbon Species and Particulate Emissions from a HCCI Engine as a Function of Air-Fuel Ratio HCCI发动机碳氢化合物种类和微粒排放随空燃比的变化
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3749
E. Kaiser, M. Maricq, N. Xu, Jialin Yang
Concentrations of individual species in the engine-out exhaust gas from a gasoline-fueled (101.5 or 91.5 RON), direct-injection, compression-ignition (HCCI) engine have been measured by gas chromatography over the A/F range 50 to 230 for both stratified and nearly homogeneous fuel-air mixtures. The species identified include hydrocarbons, oxygenated organic species, CO, and CO 2 . A single-cylinder HCCI engine (CR = 15.5) with heated intake charge was used. Measurements of the mass and size distribution of particulate emissions were also performed. The 101.5 RON fuel consisted primarily of five species, simplifying interpretation of the exhaust species data: iso-pentane (24%), iso-octane (22%), toluene (17%), xylenes (10%), and trimethylbenzenes (9%). The thermal oxidation of iso-pentane and iso-octane were studied individually during brief experiments in a Pyrex reactor in order to ascertain the major primary and secondary products formed during oxidation of these fuel components at 765 K. A sharp increase occurs in the emissions indices of the organics formed by the combustion of the major fuel components beginning near A/F = 70. These product mole fractions increase by factors of 15 to 40 as the A/F ratio becomes leaner while unburned fuel species mole fractions increase by factors of 2 to 3. As observed previously in this engine and by others, the CO mole fraction increases sharply beginning near A/F = 70. The size distribution of the particulate emissions for A/F 70, the distribution changes sharply to that characteristic of semi-volatile particles. The body of data, including detailed examination of the cylinder pressure traces, indicate that a significant change occurs in the nature of the combustion process near A/F =70.
采用气相色谱法,在a /F范围50 ~ 230的范围内,测量了一种汽油燃料(101.5或91.5 RON)、直喷、压燃(HCCI)发动机排出的废气中单个物质的浓度。已鉴定的物种包括碳氢化合物、氧化有机物种、CO和CO 2。采用加热进气增压的单缸HCCI发动机(CR = 15.5)。还进行了颗粒排放的质量和尺寸分布的测量。101.5 RON燃料主要由五种物质组成,简化了废气物质数据的解释:异戊烷(24%)、异辛烷(22%)、甲苯(17%)、二甲苯(10%)和三甲基苯(9%)。为了确定这些燃料组分在765 K氧化过程中形成的主要一次产物和二次产物,在Pyrex反应器中分别对异戊烷和异辛烷进行了简单的热氧化实验。主要燃料组分燃烧形成的有机物排放指数在A/F = 70附近开始急剧增加。当A/F比变低时,这些产物的摩尔分数会增加15到40倍,而未燃烧燃料的摩尔分数会增加2到3倍。正如以前在这个发动机和其他发动机中观察到的那样,CO摩尔分数在A/F = 70附近开始急剧增加。对于A/ f70,颗粒排放的大小分布急剧转变为半挥发性颗粒的特征。数据体,包括对气缸压力轨迹的详细检查,表明在a /F =70附近燃烧过程的性质发生了重大变化。
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引用次数: 27
An Experimental Investigation of S.I. Engine Operation on Gaseous Fuels Lean Mixtures 气体燃料稀薄混合物内燃机运行的实验研究
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3765
Hailin Li, G. Karim
The operation of S.I. engines on lean or diluents containing gaseous fuel-air mixtures is attractive in principle since it can provide improved fuel economy, reduced tendency to knock and low NO x emissions combined with a possible improvement to the operational life of the engine. However, the overall flame propagation rates then tend to drop sharply as the operational mixture is excessively leaned or diluted with CO 2 or N 2 . The paper presents experimental data obtained in a single cylinder, variable compression ratio, S.I., CFR engine when operated on a number of gaseous fuels and some of their mixtures. A gradual leaning of the operating mixture can affect adversely in turn, emissions of CO and unburned fuel and cyclic variation. The extent of deterioration in these operating parameters is shown to correlate well with the corresponding values of the combustion period, a key combustion indicator. Similar effects were observed when adding diluents to stoichiometric CH 4 -air mixtures. The addition of H 2 to CH 4 tends to accelerate the flame propagation and improve combustion stability but enhances the formation of NO x, especially for lean mixtures operation. A discussion of the possible reasons for the trends observed is presented together with outlining some possible measures to obtain low NO x emissions while keeping satisfactory rates of flame propagation.
S.I.发动机在含有气体燃料-空气混合物的稀稀或稀释剂上运行,原则上是有吸引力的,因为它可以提供更好的燃油经济性,减少爆震和低nox排放,并可能提高发动机的使用寿命。然而,当操作混合物过度倾斜或被CO 2或n2稀释时,整体火焰传播速率会急剧下降。本文介绍了在单缸变压缩比、s.i.、CFR发动机上对多种气体燃料及其混合物运行的实验数据。逐渐倾斜的操作混合物反过来会对CO和未燃烧燃料的排放和循环变化产生不利影响。这些操作参数的恶化程度与燃烧周期(一个关键的燃烧指标)的相应值密切相关。当向化学计量的甲烷-空气混合物中加入稀释剂时,也观察到类似的效果。在ch4中加入h2会加速火焰的传播,提高燃烧稳定性,但会促进nox的生成,特别是在稀薄混合物中。讨论了观察到的趋势的可能原因,并概述了一些可能的措施,以获得低nox排放,同时保持令人满意的火焰传播速度。
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引用次数: 22
The Exhaust Emissions of Prototype Ultra-Low Sulfur and Oxygenated Diesel Fuels 超低硫和含氧柴油原型燃料的废气排放
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3880
D. Hilden, Chris C. Crellin, J. Toner, Leslie R. Wolf
A 1.3-L direct injection diesel engine was used in steady-state testing to determine the emissions performance of a matrix of ultra-low sulfur diesel fuels encompassing two types of sulfur removal and the use of fuel oxygenates. As expected, exhaust gas recirculation was the most effective technique for NOx reduction. With regard to fuel effects, an oxygenated diesel fuel produced with a conventional sulfur removal process reduced particulate emissions substantially, and these particulate reductions could be converted into NOx reductions by using higher levels of exhaust gas recirculation. On a simulated FTP, this oxygenated fuel simultaneously decreased NOx emissions by 30% and total particulate emissions by 50% compared to a baseline fuel.
使用一台1.3 l直喷柴油发动机进行稳态测试,以确定超低硫柴油燃料的排放性能,包括两种类型的硫去除和燃料氧化物的使用。正如预期的那样,废气再循环是减少氮氧化物最有效的技术。关于燃料效应,用传统的除硫工艺生产的含氧柴油燃料大大减少了颗粒排放,这些颗粒减少可以通过使用更高水平的废气再循环转化为氮氧化物减少。在模拟FTP上,与基准燃料相比,这种含氧燃料同时减少了30%的氮氧化物排放和50%的总颗粒排放。
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引用次数: 6
Factors Affecting Axle Lubricant Stability 影响车轴润滑油稳定性的因素
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3892
Chris Morgan, J. Linden
There are many factors that can affect the service lifetime of a lubricant. In automobiles, one lubricant that has been heavily tested in recent years for fuel efficiency improvement and durability is axle lubricant. While a substantial amount of testing has been performed toward developing new axle lubricants to aid original equipment manufacturers to reduce warranty costs, improve Corporate Average Fuel Economy, and provide extended drain intervals, not as much testing has been documented to show some of the effects that different operating conditions have on these lubricants. The scope of this work is to bring to light some of the different parameters that affect axle lubricant.
影响润滑剂使用寿命的因素有很多。在汽车领域,有一种润滑油近年来在提高燃油效率和耐久性方面进行了大量测试,那就是车轴润滑油。为了帮助原始设备制造商降低保修成本、提高企业平均燃油经济性并延长排放间隔,在开发新型车轴润滑油方面已经进行了大量的测试,但没有多少测试记录显示不同操作条件对这些润滑油的影响。这项工作的范围是使光的一些不同的参数,影响轴润滑剂。
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引用次数: 1
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