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Degradation of Ship Pipe Metal Due to Long-Term Operation 长期运行导致的船管金属退化
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-29 DOI: 10.1007/s11223-024-00648-2
V. D. Makarenko, O. E. Chygyrynets, Yu. L. Vynnykov, V. I. Gots, S. Yu. Maksymov, V. V. Pipa, Yu. V. Makarenko

Previous studies have shown that with increasing service life of shipbuilding steels, a strong hydrogen charging of their internal near-surface layers occurs, especially if the service life exceeds 3 years or more. This is known to cause changes in the mechanical properties of steels. Therefore, there is a need to conduct additional experimental studies on the effect of hydrogen in a wide temperature range on the degradation of the structural and phase states of steels, in particular, on changes in the crystal lattice and redistribution of cementite, which directly leads to a decrease in the ductile and deformation properties of the metal, especially at subzero air temperatures. The effect of service life and subzero temperatures on the stress state of the a-matrix lattice and its parameters for the 10KhSND and D32 steels was investigated. A tendency to increase in the value of lattice distortion stresses and decrease in the mass fraction of cementite in specimens of these steels after long-term operation was revealed. Metallographic studies showed that with decrease in the temperature of the cooling medium, the volume fraction of hydrides increases significantly, which leads to embrittlement and softening of steels.

以往的研究表明,随着造船钢使用寿命的延长,其内部近表面层会出现强烈的氢充电现象,尤其是在使用寿命超过 3 年或更长的情况下。众所周知,这将导致钢的机械性能发生变化。因此,有必要就氢在宽温度范围内对钢的结构和相态退化的影响进行更多的实验研究,特别是对晶格变化和雪明碳钙重新分布的影响,这直接导致金属的韧性和变形性能下降,尤其是在零下气温条件下。研究了 10KhSND 和 D32 钢的使用寿命和零下温度对 a 矩阵晶格应力状态及其参数的影响。结果表明,长期使用后,这些钢材试样的晶格畸变应力值呈上升趋势,雪明碳酸盐的质量分数呈下降趋势。金相学研究表明,随着冷却介质温度的降低,氢化物的体积分数显著增加,从而导致钢的脆化和软化。
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引用次数: 0
Thermo-Fluid-Solid Coupling Analysis on the Hot Water Pipeline in the Nuclear Reactor Water System 核反应堆水系统中热水管道的热流体-固体耦合分析
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-29 DOI: 10.1007/s11223-024-00653-5
Z. J. Sun, J. T. Dai, H. D. Liu, L. F. Qu

This paper proposed a modeling method of the thermo-fluid-solid coupling simulation for the hot water pipeline with the insulation layer outside in the nuclear reactor. The temperature and stress distributions are analyzed and compared with the tests; the effects of the insulation layer thickness and support interval are investigated. The maximum stress occurs at the support points. The maximum stress increases approximately linearly with the increase of the support interval. The maximum deflection occurs at the middle of the two supports. The maximum deflection increases rapidly with the increase of the support interval, which is approximately in a parabolic relationship. The axial elongation ratio increases with the insulation layer thickness. The simulation results agree with the test results very well with regard of both stress and temperature distributions. The simulation method can also be used for the stress and temperature analysis in various cases, such as chemical-vessel and gas-oil pipeline with various thermal fluids inside.

本文提出了核反应堆内带外保温层热水管道的热流体-固体耦合模拟建模方法。分析了温度和应力分布,并与试验进行了对比;研究了保温层厚度和支撑间隔的影响。最大应力出现在支撑点处。最大应力随着支撑间隔的增加而近似线性增加。最大挠度出现在两个支撑点的中间。最大挠度随支撑间距的增加而迅速增大,近似于抛物线关系。轴向伸长率随绝缘层厚度的增加而增加。在应力和温度分布方面,模拟结果与试验结果非常吻合。该模拟方法还可用于各种情况下的应力和温度分析,如内部装有各种热流体的化工容器和油气管道。
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引用次数: 0
Critical Plane Approach-Based Fatigue Life Prediction for Multiaxial Loading: A New Model and its Verification 基于临界面法的多轴载荷疲劳寿命预测:新模型及其验证
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-29 DOI: 10.1007/s11223-024-00647-3
P. V. Yakovchuk, E. V. Savchuk, S. M. Shukayev

The results of a comparative analysis of five models of multiaxial fatigue based on the concept of the critical plane are presented. The Fatemi–Socie, Wang–Brown, Wu–Hu–Song, and augmented generalized strain energy models were studied. The durability calculated by these models was compared with experimental data obtained for 10 metal alloys and six multi-axis loading paths. The data analysis showed that the prediction of durability under multiaxial loading can be improved by using a fatigue damage parameter that includes the maximum shear strain and the square of the linear strain at the maximum shear site. The proposed model can be considered a new variant of the Brown-Miller model, where for the first time the fatigue damage parameter was presented as the sum of the maximum shear strain and the linear strain at the maximum shear site. It is shown that this model correlates well with the experimental data for both proportional and non-proportional loading.

本文介绍了基于临界面概念的五种多轴疲劳模型的对比分析结果。研究了 Fatemi-Socie、Wang-Brown、Wu-Hu-Song 和增强广义应变能模型。将这些模型计算出的耐久性与 10 种金属合金和六种多轴加载路径的实验数据进行了比较。数据分析显示,使用疲劳损伤参数(包括最大剪切应变和最大剪切部位线性应变的平方)可以改善多轴加载下的耐久性预测。所提出的模型可视为布朗-米勒模型的新变体,其中首次将疲劳损伤参数表述为最大剪切应变与最大剪切部位线性应变之和。研究表明,该模型与比例加载和非比例加载的实验数据相关性良好。
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引用次数: 0
Effect of Heat Treatment on the Microstructure and Vickers Hardness of Aluminum Alloy Gradient Plate Prepared Through Friction Stir Processing 热处理对摩擦搅拌加工制备的铝合金梯度板显微组织和维氏硬度的影响
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-29 DOI: 10.1007/s11223-024-00652-6
W. W. Song, J. F. Pu, D. Jiang, X. L. Ge, Q. Dong, H. F. Wang

Aluminum alloy plates with varying properties were prepared through the superposition friction stir processing of three different aluminum alloys with friction stir joining technology and subjected to solid solution aging. Experimental results showed that friction stir joining yielded a relatively smooth aluminum alloy surface gradient change plate. The plate surface presented a circular superposition trajectory with a clear outline and a rough surface with a flying edge during preparation. The three superimposed aluminum alloy plates achieved good fusion. In particular, fusion was most evident between the uppermost 5052 aluminum alloy and the middle layer of the 6061 aluminum alloy. The fusion of the middle layer of the 6061 aluminum alloy and the lower layer of the 7075 aluminum alloy weakened, and an obvious dividing line was observed. The average Vickers hardness values of the uppermost and undersurfaces of the samples heat-treated at 540°C were the highest, which were 1.34 and 119.06% higher than those of the samples without heat treatment, respectively. The most notable cross-section Vickers hardness gradient was obtained at the solution temperature of 500°C.

通过三种不同铝合金的叠加搅拌摩擦加工技术制备了不同性能的铝合金板材,并进行了固溶时效处理。实验结果表明,摩擦搅拌连接制备的铝合金表面梯度变化板相对光滑。板材表面在制备过程中呈现出轮廓清晰的圆弧叠加轨迹和飞边粗糙表面。三块叠加的铝合金板实现了良好的熔合。尤其是最上层的 5052 铝合金和中间层的 6061 铝合金之间的融合最为明显。6061 铝合金中层和 7075 铝合金下层的融合减弱,出现了明显的分界线。在 540°C 下热处理的样品最上层和最下层表面的平均维氏硬度值最高,分别比未经热处理的样品高出 1.34% 和 119.06%。最显著的截面维氏硬度梯度出现在溶液温度为 500°C 时。
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引用次数: 0
Personnel Protection Armor Strength Enhancement by Nested Structures 通过嵌套结构增强人员防护装甲强度
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-29 DOI: 10.1007/s11223-024-00651-7
A. V. Kovtun, V. O. Tabunenko, S. I. Nesterenko

The Armed Forces of Ukraine pay great attention to the development of personnel protection armor. However, despite the availability of protective equipment, the practice of warfare shows that the tasks of protecting military personnel are not fully resolved. The task of developing protective structures against bullets and shrapnel remains urgent. The analysis of scientific and technical information showed that the processes that occur during the impact interaction of elements of mechanical systems have not been fully studied, and the development of means to protect against kinetic damage has not been fully covered in scientific papers. The process of interaction between the impactor and the protective barrier may change if nested structures are used as a protective barrier. The possibility of developing a new method for increasing the strength of armor protection by using nested structures (bullet–cylinder) is investigated. A new analytical dependence for determining the depth of penetration of a bullet into a cylinder is obtained. The novelty of the analytical dependence lies in the absence in the scientific literature of a mathematical model of bullet penetration into a cylinder whose inner diameter is smaller than the outer diameter of the bullet, taking into account the effective friction coefficient between the bullet and the inner surface of the cylinder, and the fact that the depth of penetration of a bullet into a cylinder can be equal to the length of the bullet, or be greater or less than it. On the basis of the proposed analytical dependence for determining the depth of penetration of a bullet into a cylinder, the dependences of the depth of penetration of a bullet into a cylinder on the value of tension (between the bullet and the cylinder) and the thickness of the cylinder are constructed. The research results indicate the fundamental possibility of reducing the depth of penetration of a bullet by using nested structures.

乌克兰武装部队非常重视人员防护装甲的发展。然而,尽管有防护装备,但战争实践表明,保护军事人员的任务并没有完全解决。开发能抵御子弹和弹片的防护结构的任务依然紧迫。对科学和技术资料的分析表明,对机械系统元件在撞击相互作用过程中发生的过程还没有进行充分的研究,科学论文中也没有完全涉及开发防护动能损伤的手段。如果使用嵌套结构作为保护屏障,撞击器和保护屏障之间的相互作用过程可能会发生变化。通过使用嵌套结构(子弹-圆筒),研究了开发提高装甲防护强度的新方法的可能性。研究获得了确定子弹穿透圆柱体深度的新的分析依赖关系。该分析依赖关系的新颖性在于,考虑到子弹与圆柱体内表面之间的有效摩擦系数,以及子弹穿入圆柱体的深度可以等于子弹长度,也可以大于或小于子弹长度这一事实,科学文献中没有关于子弹穿入内径小于子弹外径的圆柱体的数学模型。根据所提出的确定子弹穿入圆柱体深度的分析依赖关系,构建了子弹穿入圆柱体深度与拉力值(子弹与圆柱体之间)和圆柱体厚度的依赖关系。研究结果表明,使用嵌套结构可以从根本上降低子弹的穿透深度。
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引用次数: 0
Application of Image Analysis Technique in Visualization of Failure During the Testing Of Materials 图像分析技术在材料测试过程中故障可视化中的应用
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-29 DOI: 10.1007/s11223-024-00658-0
H. Rupani, J. T. Chavda

In experimental investigations, conventional measuring instruments such as dial gauges, linear variable differential transformers, and extensometers are used to measure the displacement at a specific gauge length (i.e., global deformation). They are contact-based instruments which are not able to evaluate the displacements within the gauge length (i.e., localized deformations). The image analysis techniques are able to evaluate the displacements at each point within the gauge length. In the present study, the applicability and effectiveness of the image analysis technique are assessed for four different materials, i.e., concrete, steel, wood, and geomembrane which are widely used in the field of geotechnical engineering as construction material for geo-structures. For this, four different tests, i.e., compression testing of the concrete cube, tensile testing of the steel plate and wooden strip, and wide-width tensile testing of the geomembrane are performed in a systematic manner. The image analysis technique is used to evaluate the displacement fields for each material under given loading conditions. The results obtained from the image analysis technique are compared with those of conventional measuring instruments to emphasize the applicability and effectiveness of the image analysis technique for different materials having different properties.

在实验研究中,刻度盘量规、线性可变差动变压器和拉伸计等传统测量仪器用于测量特定量规长度处的位移(即整体变形)。它们都是接触式仪器,无法评估量规长度范围内的位移(即局部变形)。而图像分析技术则能够评估量规长度内各点的位移。本研究评估了图像分析技术对四种不同材料的适用性和有效性,即混凝土、钢材、木材和土工膜,这四种材料作为土工结构的建筑材料被广泛应用于岩土工程领域。为此,系统地进行了四种不同的测试,即混凝土立方体的压缩测试、钢板和木条的拉伸测试以及土工膜的宽幅拉伸测试。图像分析技术用于评估每种材料在给定加载条件下的位移场。将图像分析技术得出的结果与传统测量仪器得出的结果进行比较,以强调图像分析技术对不同性质材料的适用性和有效性。
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引用次数: 0
Modernization of the VK-350 Instrumented Drop Weight Impact Testing Machine for Impact Testing of Various Types 用于各种类型冲击试验的 VK-350 型仪器式落下砝码冲击试验机的现代化改造
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-29 DOI: 10.1007/s11223-024-00650-8
A. V. Kravchuk, E. A. Kondryakov, V. N. Zhmaka, V. V. Kharchenko

This study conducted modernization of the VK-350 instrumented drop weight impact testing machine (DWITM) developed at the Pisarenko Institute of Problems of Strength of the National Academy of Sciences of Ukraine, equipped with a high-speed strain and force recording system that allows recording a load diagram with a sampling rate of up to 20 MHz, and heating and cooling systems for testing specimens in a wide temperature range. Modernization was carried out to expand the functionality of the DWITM, namely, a new dynamometer and specimen fixing units for impact shear, compression and dynamic pushing tests were installed. The new dynamometer was calibrated for two ranges of amplification and test specimens of various types were tested. The DWITM was also equipped with a video recording system, which includes a high-speed PHOTRON FASTCAM NOVA S9 camera that allows recording the deformation and fracture process at a speed of up to 200,000 frames per second. The camera is equipped with a 12x zoom lens and stroboscopic high-frequency lamps for illumination with the GSVITEC MultiLED G8 control system. Based on the results of the impact bending and shear tests, video signals of the deformation and fracture of the specimens were obtained, which made it possible to determine the time of onset of plastic deformation and formation of adiabatic shear zones in the impact shear specimens, as well as the moment of crack appearance on the side surface of the Charpy specimen and to estimate the rate of its propagation.

本研究对乌克兰国家科学院皮萨连科强度问题研究所开发的 VK-350 型仪器式落锤冲击试验机(DWITM)进行了现代化改造,该试验机配备了高速应变和力记录系统,可记录采样率高达 20 MHz 的载荷图,还配备了加热和冷却系统,可在宽温度范围内对试样进行试验。为了扩大 DWITM 的功能,对其进行了现代化改造,即安装了一台新的测功机和试样固定装置,用于冲击剪切、压缩和动态推动试验。新的测功机校准了两个放大范围,并对各种类型的试样进行了测试。DWITM 还配备了视频记录系统,其中包括一台高速 PHOTRON FASTCAM NOVA S9 摄像机,可以每秒 20 万帧的速度记录变形和断裂过程。摄像机配备了 12 倍变焦镜头和频闪高频灯,通过 GSVITEC MultiLED G8 控制系统进行照明。根据冲击弯曲和剪切试验的结果,获得了试样变形和断裂的视频信号,从而可以确定冲击剪切试样中塑性变形和绝热剪切区形成的开始时间,以及夏比试样侧表面出现裂纹的时刻,并估算出裂纹的扩展速度。
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引用次数: 0
Investigation of Static and Fatigue Characteristics of Thermoplastic CF-UD/PEKK Material for Rotorcraft Lug Parts 用于旋翼机吊耳部件的热塑性 CF-UD/PEKK 材料的静态和疲劳特性研究
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-26 DOI: 10.1007/s11223-024-00655-3
U. G. Çakıcı, R. E. Ece, S. Toros, T. Apatay, B. Yıldırım

In rotary wing aircraft, composite lug structures are perforated structures that connect the rotor and blades. They play a significant structural role in rotary wing aircraft. In this study the effect of lay-up parameters on mechanical strength of a thick composite part that represents a blade root. This part is autoclave manufactured polyetherketoneketone matrix carbon fiber reinforced (CF/PEKK) composites, which have recently been researched for usage in defense and aerospace is investigated. The chosen material carbon-fiber-reinforced polyetherketoneketone composites (CF-PEKK) have an excellent mechanical, physical, thermal performance. Aerospace sector has a special interest on this material due to material’s low density and versatility. In this study, static and fatigue performance of rotorcraft lug part were investigated by applying non-destructive-test (NDT) methods and the mechanical strength values were discussed according to the experimental results. It has been observed that the component parts with ∓45° layup has the highest mechanical strength. As a result of the static and fatigue tests, it is seen that satisfactorily performance in the view of the both static and dynamic loading states.

在旋翼飞机中,复合片结构是连接旋翼和叶片的穿孔结构。它们在旋翼飞机中发挥着重要的结构作用。本研究探讨了铺层参数对代表叶片根部的厚复合材料部件机械强度的影响。该部件是高压釜制造的聚醚酮酮基碳纤维增强(CF/PEKK)复合材料,最近已被研究用于国防和航空航天领域。所选材料碳纤维增强聚醚醚酮复合材料(CF-PEKK)具有优异的机械、物理和热性能。由于这种材料密度低、用途广,航空航天领域对其特别感兴趣。本研究采用无损检测(NDT)方法研究了旋翼机吊耳部件的静态和疲劳性能,并根据实验结果讨论了机械强度值。结果表明,∓45°铺层的部件具有最高的机械强度。静态和疲劳试验的结果表明,无论在静态还是动态负载状态下,其性能都令人满意。
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引用次数: 0
Prediction of Strain Hardening and Durability Based on the Calculated Non-Proportional Cyclic Hardening Coefficient 根据计算得出的非比例循环硬化系数预测应变硬化和耐久性
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-26 DOI: 10.1007/s11223-024-00646-4
M. V. Borodii

The effectiveness of the previously proposed improved approach for determining the non-proportional cyclic hardening coefficient in predicting the maximum level of strain hardening and durability of metallic materials was tested. The approach is based on the correlation between static and cyclic strain hardening of metallic materials, takes into account the amplitude of cyclic deformation, and does not require fatigue experiments under non-proportional loading. The calculated and experimental values of this coefficient were compared for structural materials with different cyclic and physical properties. For the 27 analyzed materials, the maximum level of strain hardening was predicted using the obtained calculated coefficient, and a good agreement with experimental data was demonstrated. Using the strain criterion for assessing durability, which includes the calculated non-proportional cyclic hardening coefficient, the durability for circular cyclic trajectories of non-proportional deformation was predicted on the basis of the basic uniaxial fatigue diagram. Satisfactory results of durability prediction (in comparison with the experiment) were obtained for materials with FCC metal lattice structure. For materials with BCC structure, the agreement between the calculated and experimental data was somewhat worse. It is shown that for this type of materials, the use of an alternative method for determining the non-proportional cyclic hardening coefficient can improve the results of durability prediction.

测试了之前提出的确定非比例循环硬化系数的改进方法在预测金属材料应变硬化最大程度和耐久性方面的有效性。该方法基于金属材料静态应变硬化和循环应变硬化之间的相关性,考虑了循环变形的振幅,并且不需要在非比例加载条件下进行疲劳实验。针对具有不同循环和物理特性的结构材料,对该系数的计算值和实验值进行了比较。对于 27 种分析过的材料,利用计算得出的系数预测了应变硬化的最大程度,结果表明与实验数据十分吻合。评估耐久性的应变标准包括计算出的非比例循环硬化系数,利用该标准,在基本单轴疲劳图的基础上预测了非比例变形圆形循环轨迹的耐久性。FCC 金属晶格结构材料的耐久性预测结果令人满意(与实验相比)。对于 BCC 结构的材料,计算数据与实验数据之间的一致性稍差。这表明,对于这类材料,使用另一种方法确定非比例循环硬化系数可以改善耐久性预测结果。
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引用次数: 0
Improvement of a Procedure for Determining the Brinell Hardness of Structural Steels Based on the Results of Instrumented Indentation 根据仪器压痕结果改进测定结构钢布氏硬度的程序
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-24 DOI: 10.1007/s11223-024-00649-1
O. A. Katok, R. V. Kravchuk, A. V. Sereda, M. P. Rudnytskyi, V. V. Kharchenko

Using the created experimental equipment for testing metals by the method of instrumented indentation, a procedure for determining Brinell hardness during the nondestructive testing of structural elements has been developed. In contrast to the conventional method, the hardness is determined by the proposed procedure using the proportionality parameter of plastic indentation, a, which is equal to the slope of the instrumented indentation diagram in the coordinates maximum force of cycle Fmax – residual indentation depth hp after removing the test load of this cycle. Based on the results of a series of tests by the method of instrumented indentation of hardness standards, a linear correlation dependence was obtained between the Brinell hardness value and the proportionality parameter of plastic indentation in a wide range of measured hardness values of 110–650 HBW. The peculiarities of using this procedure and its limitations are analyzed on a number of structural carbon, heat-resistant, and high-strength steels. It is shown that the Brinell hardness measurement results, obtained by the improved procedure, agree within the permissible error with the results of the conventional DSTU ISO 6506-1:2019 method. The difference between their values does not exceed 3.9%. The presented improved procedure can be used in the laboratories of research and educational institutes, central factory laboratories and specialized divisions of various subordination, and other organizations involved in monitoring the condition of the operating critical equipment and setting its further service life both in the laboratory and in the field.

利用仪器压痕法测试金属的实验设备,开发了一种在结构件无损检测过程中确定布氏硬度的程序。与传统方法不同的是,所提出的程序使用塑性压痕比例参数 a 来确定硬度,该参数等于仪器压痕图在去除该周期测试载荷后的最大周期力 Fmax - 残余压痕深度 hp 坐标中的斜率。根据硬度标准仪器压痕法的一系列测试结果,在 110-650 HBW 的广泛硬度测量值范围内,布氏硬度值与塑性压痕比例参数之间存在线性相关关系。在一些碳素结构钢、耐热钢和高强度钢上分析了使用该程序的特殊性及其局限性。结果表明,使用改进程序获得的布氏硬度测量结果与传统 DSTU ISO 6506-1:2019 方法的结果一致,误差在允许范围内。两者之间的差值不超过 3.9%。本改进程序可用于研究和教育机构的实验室、中央工厂实验室和各下属专业部门,以及在实验室和现场监测运行中关键设备的状况并确定其进一步使用寿命的其他组织。
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引用次数: 0
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