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Comparative Study of Analytical Methods for Buckling Behavior of Cold-Formed Purlins 冷弯檩条屈曲行为分析方法比较研究
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-05 DOI: 10.1007/s11223-023-00593-6
J. H. You, Q. L. Wu

The direct strength method (DSM) has become an alternative to the effective width method (EWM) to compute the bending moment capacity of cold-formed channel sections. The traditional EWM examines the nominal moment capacity by the PURLIN program. DSM uses a signature curve from tests on many Australian channel sections to obtain design moment capacity for local and distortional buckling modes. Moreover, the non-linear analysis performed by Strand7 will be compared with the current DSM curve. In general, these comparisons of results are in good agreement: the THIN-WALL program results and the linear static analysis results in Strand7; the moment capacity calculated by the PURLIN program (EWM) and the DSM curve in the local buckling mode; the non-linear analysis results in Strand7 and the DSM curve for each buckling mode. The outcome of this study will benefit structural engineers by providing them with design methods analysis.

直接强度法(DSM)已成为有效宽度法(EWM)的替代方法,用于计算冷弯槽钢截面的弯矩承载力。传统的有效宽度法是通过 PURLIN 程序来检查名义弯矩承载力。DSM 使用对许多澳大利亚槽钢截面进行测试后得出的特征曲线,以获得局部和扭曲屈曲模式的设计弯矩承载力。此外,Strand7 进行的非线性分析也将与当前的 DSM 曲线进行比较。总体而言,这些比较结果非常一致:THIN-WALL 程序的结果和 Strand7 的线性静态分析结果;PURLIN 程序 (EWM) 计算的局部屈曲模式下的弯矩承载力和 DSM 曲线;Strand7 的非线性分析结果和每种屈曲模式下的 DSM 曲线。这项研究的成果将为结构工程师提供设计方法分析,使他们受益匪浅。
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引用次数: 0
Three-Dimensional Stress-Strain State Analysis of the Bimetallic Launch Vehicle Propellant Tank Shell 双金属运载火箭推进剂罐壳三维应力-应变状态分析
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-05 DOI: 10.1007/s11223-023-00582-9
P. P. Gontarovskyi, N. V. Smetankina, N. G. Garmash, I. I. Melezhyk, T. V. Protasova

A high competition level in modern space-rocket technology requires continuous improvement of structural elements and enhancement of their reliability, on the other hand, reduction in production costs and lead times. One of the pressing problems of national rocket engineering is to hold down the number of physical tests (especially destructive) of the samples and replace them with computational methods. The first consideration in efficiently designing space-rocket power structures, such as propellant tanks, high-pressure cylinders, etc., is to increase the net volume of the structure and cut down its materials consumption without losing strength properties. Various engineering designs are employed to enhance the reliability and strength of such structures: end and intermediate rib stiffening, variable shell thickness, etc. The new model of a bimetallic waffle-skin shell of a launch vehicle propellant tank, made of an aluminum alloy and strengthened with a titanium skin, is advanced. The finite element method-based software was used to perform its 3D stress-strain state computations. The results for bimetallic shell computations showed that a titanium skin was liable to elastic strains that do not exceed 0.54 %, and maximum equivalent strains of an aluminum alloy reached about 0.7 %, while equivalent elastic strains were approximately half as much. Computational studies confirmed that the bimetallic shell of a lower weight exhibited insignificant plastic strains compared to the conventional waffle-skin design. Moreover, the thickness of an aluminum alloy sheet for shell fabrication is reduced by more than half; thus, the shell alternative as a double-layer structure can be employed to advantage. The computational results can be used to design new space-rocket structural elements and assess their stress-strain state.

现代空间火箭技术的高竞争水平要求不断改进结构部件并提高其可靠性,另一方面要求减少生产成本和交货时间。如何减少样品的物理试验(特别是破坏性试验),用计算方法代替,是国家火箭工程面临的紧迫问题之一。航天火箭推进剂储罐、高压气瓶等动力结构的高效设计首先要考虑的是在不损失强度性能的前提下,增加结构的净体积,减少材料消耗。采用各种工程设计来提高这种结构的可靠性和强度:端肋和中间肋加强,变壳厚度等。提出了一种新型的运载火箭推进剂燃料箱双金属华夫皮外壳,该外壳由铝合金制成,用钛皮加固。采用基于有限元法的软件对其进行三维应力-应变状态计算。双金属壳计算结果表明,钛皮的弹性应变不超过0.54%,铝合金皮的最大等效应变约为0.7%,而等效弹性应变约为其一半。计算研究证实,与传统的华夫皮设计相比,重量较低的双金属壳表现出微不足道的塑性应变。此外,用于制造外壳的铝合金板的厚度减少了一半以上;因此,可以利用作为双层结构的壳体替代方案。计算结果可用于新型航天火箭结构元件的设计和应力应变状态评估。
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引用次数: 0
Strength Assessment of Elastic Fuel Reservoirs During Accelerated Refueling of Combat Vehicles 战车加速加油过程中弹性油箱强度评估
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-05 DOI: 10.1007/s11223-023-00588-3
A. V. Kovtun, R. O. Kaidalov, V. O. Tabunenko, S. I. Nesterenko

The possibility of increasing the survivability of the system of refueling combat vehicles during combat operations through the development of a new method that reduces refueling time and the use of new technical means to implement it is substantiated. The essence of the method of accelerated refueling of combat vehicles is to place an elastic fuel reservoir (EFR)under the combat vehicle wheel and run it over at low motion velocity, resulting in the fuel displacement from EFR to the fuel tank of the vehicle being refueled. The study results indicate the feasibility of accelerated refueling of combat vehicles by this method. A mathematical model for determining the pressure in the EFR run over a vehicle wheel was refined in this study. A mathematical model for determining the stress-strain state of an EFR loaded with internal excessive alternating pressure was proposed, allowing one to assess stresses arising in the EFR wall when refueling combat vehicles and optimize the EFR design. Experimental results on the of accelerated refueling of vehicles confirmed the efficiency of the proposed refueling method and the EFR design.

通过研制一种减少加油时间的新方法和采用新的技术手段来实现,提高战斗作战车辆加油系统生存能力的可能性得到了证实。战车加速加油方法的实质是在战车车轮下放置弹性油箱,并以低运动速度碾过,使燃油从弹性油箱排入被加油车辆的油箱。研究结果表明,用该方法实现作战车辆加速加油是可行的。在本研究中,对确定车辆车轮上EFR运行压力的数学模型进行了改进。提出了一种确定内部交变过大压力下EFR应力-应变状态的数学模型,可用于评估战车加油时EFR壁面产生的应力,并对EFR设计进行优化。车辆加速加注的实验结果验证了所提出的加注方法和EFR设计的有效性。
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引用次数: 0
Temperature Effect on Interface Damage of Thermoplastic Polymers Composites Materials: CF/PEEK, CF/PMMA, and CF/PPS 温度对热塑性聚合物复合材料界面损伤的影响:CF/PEEK、CF/PMMA和CF/PPS
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-05 DOI: 10.1007/s11223-023-00598-1
A. Mokaddem, M. Belkheir, M. Rouissat, A. Boutaous

In the recent years, composite polymers have been widely involved in a large scale of sensitive applications such as biomedical, remote healthcare, electronic devices, smart industry 4.0, and so on. This is due to their numerous advantages in terms of high precision measurement, mechanical and electrical strengths, and affordable cost, witnessed by various recent researches. Moreover, and to meet their environment installation conditions, polymers are usually reinforced by a protective layer, thoroughly produced by various resistant materials such as carbon fibers (CF). In that context, our present work aims to analyze and compare the temperature effect and the mechanical stress on the fiber-matrix interface damage for the three reinforced polymers: CF/poly ether ether keton (PEEK), CF/poly methyl methacrylate (PMMA), and CF/poly phenylene sulfide (PPS). The obtained results by a genetic approach and a non-linear acoustic technique obviously depict that for the three composite materials, and above 137°C, the interface damage increases very swiftly. In addition, the fiber-matrix interface adhesion of CF/PEEK shows better response compared to the other interfaces CF/PMMA and CF/PPS, this conclusion was confirmed by Aucher where he found in his study that the ductility of the resin and the strong fibre/matrix adhesion, especially in the case of CF/PEEK, is better compared to CF/PMMA and CF/PPS. Results obtained by our present study are intended to complete those already found in the field of the reinforced polymers designed for the aforementioned engineering applications.

近年来,复合聚合物广泛涉及生物医学、远程医疗、电子设备、智能工业4.0等大规模敏感应用。这是由于它们在高精度测量,机械和电气强度以及可承受的成本方面的众多优势,最近的各种研究都证明了这一点。此外,为了满足其环境安装条件,聚合物通常由保护层增强,保护层由各种耐材料(如碳纤维(CF))制成。在此背景下,我们的工作旨在分析和比较三种增强聚合物:CF/聚醚醚酮(PEEK), CF/聚甲基丙烯酸甲酯(PMMA)和CF/聚苯硫醚(PPS)的温度效应和机械应力对纤维-基质界面损伤的影响。通过遗传方法和非线性声学技术得到的结果清楚地表明,对于三种复合材料,在137°C以上,界面损伤迅速增加。此外,与CF/PMMA和CF/PPS的其他界面相比,CF/PEEK的纤维-基质界面粘附性表现出更好的响应,这一结论得到了Aucher的证实,他在研究中发现,与CF/PMMA和CF/PPS相比,CF/PEEK的树脂的延展性和纤维-基质的强粘附性,特别是CF/PEEK的粘附性更好。我们目前的研究结果旨在完成为上述工程应用而设计的增强聚合物领域已经发现的结果。
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引用次数: 0
Cyclic Mean Stress Variation Effect on Pipe Ratcheting 循环平均应力变化对管道棘轮的影响
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-05 DOI: 10.1007/s11223-023-00580-x
M. Adamchuk, M. Borodii, Z. Yaskovets
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引用次数: 0
Application of Modern Approaches to the Numerical Modeling of the Stress-Strain State for the Strength Assessment of Complex Units of the NPP Primary Circuit Equipment. Part 2. Extended Finite Element Method 现代方法在核电厂一次回路设备复杂单元强度评估中应力-应变状态数值模拟中的应用第2部分。扩展有限元法
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-05 DOI: 10.1007/s11223-023-00579-4
E. O. Kondryakov

Along with the classical finite element method (FEM), other calculation methods for assessing crack resistance characteristics are currently being actively developed. This is due to the existing shortcomings of the FEM caused by the dependence of the calculation results on the density of the finite element mesh. One of the promising methods being developed in world practice is the extended finite element method (XFEM), which allows obtaining satisfactory calculation results while simplifying the crack modeling procedure and saving calculation time. In this paper, three problems are numerically modeled using the classical FEM and XFEM methods: calculation of a disc crack in a cube under uniaxial tension, calculation of the off-center tension of a compact CT specimen, and calculation of a cylindrical part of an NPP reactor vessel with a semi-elliptical crack under thermal shock. The obtained results showed that the extended finite element method gives sufficiently accurate results compared to analytical solutions and the classical FEM. At the same time, using the XFEM method does not require considering the singularity of stresses at the crack tip when building an FE model. Therefore, the minimum size of the FE can be increased by almost five times while maintaining the accuracy of the results. This greatly simplifies the procedure for constructing the FE mesh, reduces the total number of FEs in the model, and saves computational time. Thus, the XFEM method can be used to calculate the crack resistance characteristics and improve the efficiency of assessing the resistance to brittle fracture of structural elements.

除了经典的有限元法外,其它评估抗裂特性的计算方法也在积极发展。这是由于有限元法存在的计算结果依赖于有限元网格密度的缺点。扩展有限元法(XFEM)是目前在世界实践中发展起来的一种很有前途的方法,它可以在简化裂纹建模程序和节省计算时间的同时得到令人满意的计算结果。本文采用经典有限元法和XFEM方法对立方体盘状裂纹在单轴拉伸作用下的计算、致密CT试样离中心拉伸作用下的计算以及含半椭圆裂纹的核电厂反应堆容器圆柱形部分在热冲击作用下的计算进行了数值模拟。结果表明,与解析解和经典有限元法相比,扩展有限元法给出了足够精确的结果。同时,采用XFEM方法建立有限元模型时不需要考虑裂纹尖端应力的奇异性。因此,有限元的最小尺寸可以增加近五倍,同时保持结果的准确性。这大大简化了有限元网格的构建过程,减少了模型中有限元网格的总数,节省了计算时间。因此,可以利用XFEM方法计算结构构件的抗裂特性,提高结构构件抗脆性断裂评估的效率。
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引用次数: 0
Updating of a Portable Installation for Determining the Strength Characteristics of Structural Elements by Instrumented Indentation 更新通过仪器压痕法测定结构部件强度特性的便携式装置
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-05 DOI: 10.1007/s11223-023-00586-5
O. A. Katok, R. V. Kravchuk, A. V. Sereda, V. V. Kharchenko, M. P. Rudnytskyi

The instrumented indentation method, based on the digital recording of the parameters of the entire process of continuous local deformation of the material by an indenter, provides more complete and accurate information about the material’s behavior under load. Obtaining such information without compromising the integrity of a critical structure during operation increases its value. Therefore, more and more attention has recently been paid to portable installations and devices that use the instrumented indentation method. To date, no such equipment is manufactured in Ukraine. Therefore, there is a need to develop portable equipment for conducting such tests in the field under various modes of static and cyclic loading in the macro range of forces. The paper describes an updated portable installation PIIT-02M for determining the strength characteristics of structural elements in service by instrumented indentation, which was developed following the requirements of ISO 14577 and is intended for testing at the macro level. The system of fastening the portable installation on the test object was updated from mechanical (hooks and chains) to electromagnetic. This made it possible to conduct tests on pipes and flat surfaces, including sheet materials and structures made of them, significantly increasing the test efficiency and expanding the range of applications. Comparative tests on a 12 mm thick structural carbon 20 steel plate using the previous mechanical fastening system and the new electromagnetic one showed that the indentation diagrams obtained overlap well. Based on the results of tests of high-strength steels, the portable installation PIIT-02M allows one under both laboratory and operating conditions to record the process of indentation of the indenter into specimens of structural materials with high accuracy and, accordingly, to determine their mechanical characteristics by instrumented indentation.

仪器压痕法基于对压头对材料进行连续局部变形的整个过程的参数进行数字记录,可提供有关材料在负载下行为的更完整、更准确的信息。在不影响关键结构在运行过程中的完整性的情况下获取这些信息,可以提高其价值。因此,使用仪器压痕法的便携式装置和设备最近受到越来越多的关注。迄今为止,乌克兰还没有生产此类设备。因此,有必要开发便携式设备,以便在各种静态和循环加载模式下,在宏观力的范围内进行现场测试。本文介绍了一种最新的便携式设备 PIIT-02M,用于通过仪器压痕法测定使用中结构元件的强度特性,该设备是根据 ISO 14577 的要求开发的,用于宏观测试。将便携式装置固定在测试物体上的系统从机械式(挂钩和链条)更新为电磁式。这样就可以在管道和平面上进行测试,包括板材和板材结构,大大提高了测试效率,扩大了应用范围。使用以前的机械紧固系统和新的电磁紧固系统对 12 毫米厚的碳 20 结构钢板进行的对比测试表明,获得的压痕图重合度很高。根据高强度钢的测试结果,便携式装置 PIIT-02M 可以在实验室和工作条件下高精度地记录压头在结构材料试样中的压入过程,并相应地通过仪器压入确定其机械特性。
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引用次数: 0
Effect of Hydrogen on the Static Crack Resistance of 05Kh13N8M3 Cast Martensitic Steel 氢对05Kh13N8M3铸马氏体钢静态抗裂性能的影响
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2023-12-04 DOI: 10.1007/s11223-023-00581-w
O. I. Balytskyi, L. M. Ivaskevych

The laws governing the influence of a hydrogen atmosphere at a pressure of up to 15 MPa with controlled total oxygen and water vapor content of up to 0.004 g/m3 and pre-absorbed hydrogen on the strength and ductility characteristics, short-term and long-term static crack resistance of 05Kh13N8M3 cast martensitic steel (in wt.%: 0.045 C, 0.38 Si, 12.9 Cr, 2.69 Mo, 0.43 Mn, 7.8 Ni, 0.057 La) at room temperature were studied. After hydrogen pre-charging for 4 h at a temperature of 773 K and a pressure of 5, 10, and 15 MPa, the hydrogen content of the specimens determined with a LECO TCH 600 device by infrared adsorption with melting was 3.3, 4.9, and 7.6 ppm, respectively. It was found that under short-term loading, the intensity of the effect of hydrogen on the fracture toughness of steel increases with an increase in the absorbed hydrogen content, crack sharpness, and a decrease in the loading rate. At the maximum hydrogen concentration of 7.6 ppm and a tensile rate of 0.1 mm/min, the relative elongation, lateral contraction ratio of smooth 25 mm long cylindrical specimens with a test portion diameter of 5 mm and the critical stress intensity factor of beam specimens measuring 20×10×100 mm with a relative length of the pre-induced crack of (upvarepsilon =) 0.53 decrease almost twofold. At the same concentration, hydrogen does not affect the stress intensity factor of cracked specimens at a rate of 10 mm/min and specimens with a stress concentrator in the form of a notch with a tip radius of 0.065 mm at a rate of 0.1 mm/min. Under long-term static loading with a test duration of 300 h of double-cantilever beam specimens in the form of a rectangular plate 10 mm thick with milled grooves 3 mm deep and a tip angle of 60°, the threshold value of the stress intensity factor decreases. The rate of subcritical crack growth in the second portion of the hydrogen cracking diagram increases in proportion to the logarithm of hydrogen concentration.

研究了压力为15 MPa、总氧和水蒸气含量控制在0.004 g/m3以下和预吸收氢对05Kh13N8M3铸造马氏体钢(wt)强度和延展性特性、短期和长期静态抗裂性能的影响规律。%: 0.045 C, 0.38 Si, 12.9 Cr, 2.69 Mo, 0.43 Mn, 7.8 Ni, 0.057 La) at room temperature were studied. After hydrogen pre-charging for 4 h at a temperature of 773 K and a pressure of 5, 10, and 15 MPa, the hydrogen content of the specimens determined with a LECO TCH 600 device by infrared adsorption with melting was 3.3, 4.9, and 7.6 ppm, respectively. It was found that under short-term loading, the intensity of the effect of hydrogen on the fracture toughness of steel increases with an increase in the absorbed hydrogen content, crack sharpness, and a decrease in the loading rate. At the maximum hydrogen concentration of 7.6 ppm and a tensile rate of 0.1 mm/min, the relative elongation, lateral contraction ratio of smooth 25 mm long cylindrical specimens with a test portion diameter of 5 mm and the critical stress intensity factor of beam specimens measuring 20×10×100 mm with a relative length of the pre-induced crack of (upvarepsilon =) 0.53 decrease almost twofold. At the same concentration, hydrogen does not affect the stress intensity factor of cracked specimens at a rate of 10 mm/min and specimens with a stress concentrator in the form of a notch with a tip radius of 0.065 mm at a rate of 0.1 mm/min. Under long-term static loading with a test duration of 300 h of double-cantilever beam specimens in the form of a rectangular plate 10 mm thick with milled grooves 3 mm deep and a tip angle of 60°, the threshold value of the stress intensity factor decreases. The rate of subcritical crack growth in the second portion of the hydrogen cracking diagram increases in proportion to the logarithm of hydrogen concentration.
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引用次数: 0
Preparation and Physical Properties of Tempo-Oxidized Cellulose Nanofiber/Acryl Transparent Composite Materials 慢氧化纤维素纳米纤维/丙烯酸酯透明复合材料的制备及物理性能研究
4区 材料科学 Q4 Engineering Pub Date : 2023-07-01 DOI: 10.1007/s11223-023-00569-6
H. Sugimoto, K. Kondo, K. Sugiyama
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引用次数: 0
New Method for the Micro- and Nanohardness Measurement of Thin Film of Monolayer Solid by the Indentation of a Sharp Needle of a Cone Tip 用锥尖尖针压痕法测定单层固体薄膜微纳硬度的新方法
4区 材料科学 Q4 Engineering Pub Date : 2023-07-01 DOI: 10.1007/s11223-023-00571-y
A. Boudilmi, K. Loucif, M. Slamani, M. Titoum, K. Bouchareb
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引用次数: 0
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Strength of Materials
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