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Study on Bonding Properties of Different Surfacing Layer Metals with 45 Steel Base Metal 不同堆焊层金属与 45 钢基体金属的粘接性能研究
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-06 DOI: 10.1007/s11223-024-00632-w
F. Huang

Austenite steel, Nb-bearing alloy steel, and high-Cr alloy cast iron surfacing layers (SL) were grown on 45 steel base metal (SBM) by using the arc surfacing method with self-shielded flux-cored welding wire and fusion electrode, and the composition and microstructure of these SLs were analyzed. The criss-cross push-off (CCPO) specimens for each type were processed, and the bonding property between SLs and 45 SBM was measured using a customized CCPO test. The fracture path and fractograph characteristics were also investigated using a metallographic and scanning electron microscope. The experimental results indicated that the bonding strength (BS) of austenite steel SLs and 45 SBM was the highest (465 MPa); the fracturing sites were near the fusion line, and the fracture exhibited cleavage fracturing features. The BS of niobium-bearing alloy steel and 45 SBM was 310 MPa, and the fracture was at the bottom of the SLs and exhibited quasi-cleavage fracturing features. The BS of the alloy cast iron SLs and 45 SBM was 175 MPa, and the fracture was at the bottom of the SLs and showed brittle fracturing features.

通过使用自保护药芯焊丝和熔化电极的电弧堆焊方法,在 45 钢母材(SBM)上生长了奥氏体钢、含铌合金钢和高铬合金铸铁堆焊层(SL),并分析了这些堆焊层的成分和微观结构。对每种类型的十字交叉推移(CCPO)试样进行了处理,并使用定制的 CCPO 试验测量了 SL 与 45 SBM 之间的结合性能。此外,还使用金相显微镜和扫描电子显微镜研究了断裂路径和断口特征。实验结果表明,奥氏体钢 SLs 和 45 SBM 的结合强度(BS)最高(465 兆帕);断裂部位靠近熔合线,断口呈现劈裂断裂特征。含铌合金钢和 45 SBM 的 BS 为 310 MPa,断口位于 SL 的底部,并呈现准劈裂断裂特征。合金铸铁 SLs 和 45 SBM 的 BS 为 175 MPa,断口位于 SLs 的底部,呈现脆性断裂特征。
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引用次数: 0
Phase Formation Analysis of Ti-Al-C Composite Reinforcement Ti-Al-C 复合加固材料的相形成分析
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-06 DOI: 10.1007/s11223-024-00633-9
R. Kandrotaitė-Janutienė, I. Venytė, L. Gegeckienė, D. Mažeika, O. Syzonenko

Ti-Al-based multifunctional composite materials are widely analyzed for their outstanding properties—ultra-lightweight, high strength, high temperature, and corrosion resistance. Due to these special and unique properties, the new composite materials are widely used in various applications such as water filters, medical equipment, high-performance gas turbine engines, automobile and aerospace industries, and elsewhere. This work aims to determine the formation of MAX phases involving different systems for samples of TI-Al-C composites of a defined composition based on the research conducted by scientists.

钛铝基多功能复合材料因其超轻、高强度、耐高温和耐腐蚀等优异性能而受到广泛关注。由于这些特殊和独特的性能,新型复合材料被广泛应用于各种领域,如水过滤器、医疗设备、高性能燃气涡轮发动机、汽车和航空航天工业等。这项工作旨在根据科学家的研究成果,确定具有特定成分的 TI-Al-C 复合材料样品中涉及不同体系的 MAX 相的形成情况。
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引用次数: 0
Spiral Buckling of Torque and Axial Force-Prestressed Nanotubes 扭矩和轴向力预应力纳米管的螺旋屈曲
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-04 DOI: 10.1007/s11223-024-00627-7
V. I. Gulyayev, N. V. Shlyun, Yu.O. Zaets

The 3D problem became the basis for modeling the critical states and shapes of bifurcation buckling of longitudinal force and torque-stressed nanotubes. The homogeneous system of ordinary differential equations built on the theory of rectilinear elastic rods was formulated. Its nontrivial solutions result in critical torque or longitudinal force levels at preset values of one of those entities. The closed-form solutions under chosen boundary conditions indicate that only spatial curves as variable diameter spirals with the left or right orientation consistent with that of the torque can be stability loss modes. The spiral is single-wound without longitudinal force, regardless of the tube length. If the tube is also prestressed with axial compression or tension, the bifurcation spiral is multi-wound; its number is determined by the eigenvalue of the equations, which increases with growing forces and tube length.

该三维问题成为模拟纵向力和扭矩应力纳米管分叉屈曲临界状态和形状的基础。以直线弹性杆理论为基础,建立了同质常微分方程系统。其非微分解法导致在其中一个实体的预设值下出现临界扭矩或纵向力水平。所选边界条件下的闭式解表明,只有左或右方向与扭矩方向一致的可变直径螺旋形空间曲线才可能是稳定性损失模式。无论管道长度如何,螺旋都是单绕的,没有纵向力。如果管子还受到轴向压缩或拉伸预应力,则分叉螺旋为多缠绕;其数量由方程的特征值决定,特征值随力和管子长度的增加而增加。
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引用次数: 0
A Procedure for the Numerical Determination of the Strength Criterion Parameters of a Three-Dimensionally Reinforced Composite Material 数值确定三维增强复合材料强度标准参数的程序
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-04 DOI: 10.1007/s11223-024-00626-8
A. V. Morozov, G. I. Lvov

A numerical procedure for determining the parameters of the quadratic strength criterion for composite materials is presented, which considers the difference in tensile and compressive ultimate stresses. In addition to the reinforcement geometry, the elastic properties and ultimate stresses of fibers and the matrix are used as input data. The developed approach is based on the finite element modeling of a representative element of the volume of a three-dimensionally reinforced composite material. The boundary conditions are formulated, which makes it possible to reproduce the stress state within this volume under different types of homogeneous (on average) loads of the composite material. The local maximum equivalent stresses were determined separately for fibers and the matrix, which were used to determine the calculated ultimate stresses of the composite. The numerical results for flat specimens under tension in two directions and shear in the specimen plane were experimentally verified. The maximum difference between the calculated and experimental values of ultimate stress is 6.13%, which makes it possible to use the proposed procedure in design works.

本文介绍了确定复合材料二次强度准则参数的数值程序,该程序考虑了拉伸和压缩极限应力的差异。除了加固几何形状外,纤维和基体的弹性特性和极限应力也被用作输入数据。所开发的方法基于三维增强复合材料体积代表元素的有限元建模。边界条件的制定使得在复合材料不同类型的均匀(平均)载荷下再现该体积内的应力状态成为可能。分别确定了纤维和基体的局部最大等效应力,用于确定复合材料的计算极限应力。通过实验验证了平面试样在两个方向上的拉伸和试样平面上的剪切的数值结果。极限应力的计算值和实验值之间的最大差异为 6.13%,这使得在设计工作中使用所建议的程序成为可能。
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引用次数: 0
Microstructure and Hardness Analysis of Aluminum Alloy Gradient Plate Prepared by Friction Stirring After Heat Treatment 热处理后摩擦搅拌制备的铝合金梯度板的显微结构和硬度分析
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-03-01 DOI: 10.1007/s11223-024-00614-y

A friction stir joining technology was used in preparing a performance gradient aluminum alloy sheet through friction stirring. The sheet was treated by solution aging, and the metallographic structure and hardness of the sheet before and after heat treatment were analyzed. Results showed that the sheet with good hardness gradient distribution can be obtained by selecting appropriate process parameters. When the rotation speed of the stirring tool is 300 rpm, the feed speed of the stirring tool is 250 mm/min, the downward pressure of the stirring tool is 6.6 mm, the hardness distribution of the upper and lower surfaces and sections of the specimens with or without heat treatment improves, and the best gradient hardness distribution of the sections is obtained. The grains in the stirred region of the prepared gradient sheet obtained by each parameter are refined to a certain extent, especially after heat treatment. Grain changes are obvious, but the grains grow after heat treatment. The second phase precipitated after heat treatment is evenly distributed, and this is effect improves the hardness of the sheet. The aluminum alloy gradient material prepared in this paper can meet the requirements of the automobile industry and other molding plate performance requirements. It is also found that the friction stir joining technology can better prepare aluminum alloy gradient material, and the fabricated material has fewer defects than the continuous casting technology.

采用摩擦搅拌连接技术,通过摩擦搅拌制备了一种性能梯度铝合金板材。对板材进行了固溶时效处理,并分析了热处理前后板材的金相组织和硬度。结果表明,选择适当的工艺参数可以获得硬度梯度分布良好的板材。当搅拌工具的转速为 300 rpm,搅拌工具的进给速度为 250 mm/min,搅拌工具的下压力为 6.6 mm 时,经过或未经过热处理的试样的上下表面和断面的硬度分布均有所改善,并获得了断面的最佳硬度梯度分布。用各种参数制备的梯度片材的搅拌区晶粒都有一定程度的细化,尤其是在热处理后。晶粒变化明显,但热处理后晶粒长大。热处理后析出的第二相分布均匀,从而提高了板材的硬度。本文制备的铝合金梯度材料可以满足汽车工业和其他成型板材的性能要求。研究还发现,搅拌摩擦连接技术能更好地制备铝合金梯度材料,与连铸技术相比,制备的材料缺陷更少。
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引用次数: 0
Low-Power Fully Acoustic Non-Destructive Testing of Glass Fiber-Reinforced Composite Plate Utilizing Local Defect Resonance 利用局部缺陷共振对玻璃纤维增强复合板进行低功耗全声学无损检测
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-29 DOI: 10.1007/s11223-024-00613-z
N. S. V. N. Hanuman, T. Bose

In this paper, a low power fully acoustic non-destructive testing (NDT) of glass fiber reinforced composite plate has been presented. Input acoustic power in microwatt range has been used for local defect resonance (LDR) based delamination activation. Both numerical and experimental results are compared here. Numerical simulation has been carried out in ABAQUS platform. An oblique incident wave interaction with 3D composite plate has been created and the sound radiation pattern over the plate has been studied with an air layer over the plate. In experiment, the sound has been generated by a piezo-speaker and a MEMS microphone has been used for reception over the plate. Moreover, a laser Doppler vibrometer has been used for LDR frequency and corresponding mode shape validation. Frequency spectrum, mode shape at LDR frequency, best wave impinging angle, efficiency and sound directivity patterns are studied. θ, ϕ = 10°, 30° has been found to the best direction for sonic excitation. Moreover, fully acoustic system is found to be more efficient than partial acoustic system, i.e., contacts excitation. This method can be used for inspection of large structures due to long distance non-contact excitation.

本文介绍了玻璃纤维增强复合板的低功率全声学无损检测(NDT)。输入声功率在微瓦范围内,用于基于局部缺陷共振(LDR)的分层激活。这里对数值结果和实验结果进行了比较。数值模拟是在 ABAQUS 平台上进行的。创建了斜入射波与三维复合板的相互作用,并研究了板上空气层的声辐射模式。在实验中,声音由压电扬声器产生,MEMS 麦克风用于接收板上的声音。此外,还使用激光多普勒测振仪对 LDR 频率和相应的模态进行验证。θ、ϕ = 10°、30° 是声波激励的最佳方向。此外,还发现全声学系统比部分声学系统(即触点激励)更有效。由于长距离非接触式激励,这种方法可用于检测大型结构。
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引用次数: 0
Effects of Date (Phoenix Dactylifera-DPF) and Doum (Hyphaene Thebaica) Palm Natural Fibers Reinforced Polymer Matrix on Damage of Advanced Biocomposites Materials 椰枣(Phoenix Dactylifera-DPF)和豆棕(Hyphaene Thebaica)天然纤维增强聚合物基质对先进生物复合材料损伤的影响
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-29 DOI: 10.1007/s11223-024-00616-w

The present work aims to perform an extensive numerical study based on genetic algorithms and Weibull probabilistic approach to highlight the effect of date palm fiber (DPF), doum palm and alfa fibers on the fiber–matrix interface damage of date palm/epoxy, doum palm/epoxy, and alfa/epoxy biocomposite materials. The results obtained in this study coincide perfectly and in good agreement with very recent theoretical and experimental studies. Mehdi Jonoobi et al. found through experimental trials that date palm fibers can be used to improve the ductility of epoxy matrix, and the use of date palm fibers in an epoxy-based composite can improve epoxy strength according to the weight ratio of fiber used, in addition, Noora Al-Qahtani et al. found that the morphology of the composites was improved which present superior adhesion among the palm fiber and the polymer matrix. Thus, it is useful now to study the opportunity to promote date palm fiber in different development sectors to encourage industries to manufacture ecological products from the date palm which will be a candidate promoter for new technological applications.

本研究旨在基于遗传算法和 Weibull 概率法进行广泛的数值研究,以突出枣椰纤维(DPF)、豆棕纤维和阿尔法纤维对枣椰/环氧树脂、豆棕/环氧树脂和阿尔法/环氧树脂生物复合材料的纤维-基质界面损伤的影响。这项研究获得的结果与最近的理论和实验研究完全吻合,且非常一致。Mehdi Jonoobi 等人通过实验发现,椰枣纤维可用于改善环氧基质的延展性,在环氧基复合材料中使用椰枣纤维可根据纤维的重量比提高环氧强度。因此,现在有必要研究在不同发展领域推广枣椰纤维的机会,以鼓励各行业利用枣椰制造生态产品,这将成为新技术应用的候选促进因素。
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引用次数: 0
Refined Calculation of a Circular Transtropic Plate Under Concentric Curve-Distributed Loading 同心曲线分布荷载下圆形各向同性板的精细计算
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-29 DOI: 10.1007/s11223-024-00605-z
V. I. Shvabyuk, S. V. Rotko, V. V. Shvabyuk, O. S. Prykhodko

The method of linear conjugation of analytical functions of complex variable was used to solve the problem of circular transversally isotropic plate bending hinged on the edge and loaded over the outer surface by the force distributed along the concentric curve. The complex potentials employed for registering the stress and deformation characteristics of the problem can possess the specific features at the concentrated force loading points, their nature was investigated and applied to the existing loading as conditionally concentrated. For getting the solution, the equation for the refined transtropic plate bending model was used that includes transverse shear strains and cross-sectional reductions, and, unlike other refined theories, the formulas with those refinements are advanced. The constants in the complex potentials were established with the boundary conditions and conjugation conditions for the moments and generalized angles of cross-section rotation along the loading line. With the approach by Timoshenko and Woinowsky-Krieger, from the circular loading solution, as a particular case, the solution for the centered concentrated force-loaded plate was obtained. For both cases, the refined normal radial and circumferential stresses were calculated in the center and on the edge of the plate. The data are summarized in tables and graphs. The model and numerical results show that an increase in the transverse plate anisotropy can radically change stress distribution patterns in its transverse cross-sections, up to the change in the radial stress signs on the outer surfaces. The classical model of plate bending and refined models such as by Timoshenko and Reissner are inapplicable in this case.

利用复变解析函数的线性共轭方法解决了边缘铰接的圆形横向各向同性板弯曲问题,外表面受到沿同心曲线分布的力的加载。用于记录问题的应力和变形特征的复数势能在集中力加载点处具有特定特征,研究了它们的性质,并将其应用于现有的条件集中加载。为了求解,使用了包含横向剪切应变和横截面缩减的改进横向板弯曲模型方程,与其他改进理论不同的是,这些改进的公式是先进的。复势中的常数是根据边界条件和矩的共轭条件以及横截面沿加载线旋转的广义角度确定的。采用 Timoshenko 和 Woinowsky-Krieger 的方法,从圆形加载解作为一个特殊案例,得到了中心集中力加载板的解。对于这两种情况,都计算了板中心和边缘的细化法向径向应力和周向应力。数据汇总在表格和图表中。模型和数值结果表明,板横向各向异性的增加会从根本上改变其横截面的应力分布模式,直至改变外表面的径向应力符号。经典的板弯曲模型以及 Timoshenko 和 Reissner 等人的改进模型都不适用于这种情况。
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引用次数: 0
Size Effect on Tensile Properties of Cold-Rolled ASS-304 Sheets at Various Service Temperatures 不同使用温度下尺寸对冷轧 ASS-304 板材拉伸性能的影响
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-29 DOI: 10.1007/s11223-024-00615-x
R. B. Gou, Y. B. Ge, M. Yu, C. Y. Zhang, Y. J. Shi, W. J. Dan, N. Wang, Z. Y. Si

To investigate the relationship between service temperature ranging from –40~250℃, and size effect on tensile properties of thin ASS-304 sheets with nine different thicknesses (40~500 μm), uniaxial tensile tests were performed on thin ASS-304 sheets of the same average grain size in the present study. Within the thickness range of 40 to 300 μm, corresponding to η = t/d values from 1.1 to 8.1. The ultimate tensile strength (UTS), yield strength (YS), and elongation (EL) of ASS-304 exhibits a dimensional effect of “the thinner, the stronger”. For example, as the η increases from 1.1 to 8.1, the UTS rapidly decreased from 1798.8 to 839.0 MPa at 20℃, from 1703.1 to 526.9 MPa at 150℃, and from 1661.2 to 478.9 MPa at 250℃, attenuation of 53.36, 69.06, and 71.17%, respectively. Meanwhile, the YS at 20℃ are separately 1768.9 to 418.7 MPa with 1695.2 to 343.3 MPa at 150℃ as well as 1645.7 to 330.1 MPa at 250°C, decrease the proportion of 76.33%, 79.75% and 79.94% respectively. Notably, the UTS, YS, and EL at 150 and 250℃ are lower than those at 20℃. The true stress value of ASS-304 was enhanced at –20 and –40℃, and the true strain increases first and then weakens as the thickness increases, the reason is the transformation- induced-plasticity (TRIP) effect of ASS-304 in stretching. The asymptotic function describes the relationship between strength and the values of η, while the Chapman function represents the relationship between elongation and the η. A linear variation exists between service temperature and tensile properties. And relevant empirical equations including T-η- and T-η-tensile properties were established, which can predict the UTS, YS, and EL of thin ASS-304 sheets under different service temperatures.

为了研究-40~250℃的使用温度与粒度对九种不同厚度(40~500 μm)的 ASS-304 薄板拉伸性能的影响之间的关系,本研究对平均粒度相同的 ASS-304 薄板进行了单轴拉伸试验。在 40 到 300 μm 的厚度范围内,对应的 η = t/d 值为 1.1 到 8.1。ASS-304 的极限拉伸强度 (UTS)、屈服强度 (YS) 和伸长率 (EL) 表现出 "越薄越强 "的尺寸效应。例如,当 η 从 1.1 增加到 8.1 时,20℃ 时的 UTS 从 1798.8 快速下降到 839.0 MPa,150℃ 时的 UTS 从 1703.1 快速下降到 526.9 MPa,250℃ 时的 UTS 从 1661.2 快速下降到 478.9 MPa,分别衰减了 53.36%、69.06% 和 71.17%。同时,20℃时的 YS 分别为 1768.9 至 418.7 MPa,150℃时为 1695.2 至 343.3 MPa,250℃时为 1645.7 至 330.1 MPa,衰减比例分别为 76.33%、79.75% 和 79.94%。值得注意的是,150 和 250℃时的 UTS、YS 和 EL 均低于 20℃时的值。ASS-304 的真实应力值在 -20 和 -40℃ 时增大,随着厚度的增加,真实应变先增大后减小,其原因是 ASS-304 在拉伸过程中的转化诱导塑性效应(TRIP)。渐近函数描述了强度与 η 值之间的关系,而查普曼函数则表示伸长率与 η 值之间的关系。使用温度与拉伸性能之间存在线性变化。建立了包括 T-η- 和 T-η- 拉伸性能在内的相关经验方程,可以预测 ASS-304 薄板在不同使用温度下的 UTS、YS 和 EL。
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引用次数: 0
Patterns of Growth of an Internal Annular Crack Under the Influence of Thermal Stresses During Turbine Startup 涡轮机启动期间热应力影响下内部环形裂缝的生长模式
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-28 DOI: 10.1007/s11223-024-00604-0
V. A. Peshko, A. P. Bovsunovskyi

During the operation of a steam turbine, its structural elements are subjected to significant thermal and mechanical loads. The consequence of the long-term effect of such a load is the accumulation of scattered fatigue damage to the material of the structural elements of the steam turbine, which is localized over time in the form of fatigue cracks of various types. Evidence of this is several accidents and catastrophic failures of steam turbines due to significant fatigue damage to the shafting. The localization of damage in turbine rotors is facilitated by stress concentration in the gouges and fillets, as well as damage to the surface layer of the rotors during the thermomechanical treatment stage since all metal processing operations (forging, turning and milling, heat treatment) are accompanied by plastic deformation of the material. One of the reasons for the long-term accumulation of fatigue damage in the structural elements of steam turbines is thermal stresses, which can reach dangerous values during turbine startup operations. In certain parts of the rotors, these stresses are sufficient to cause scattered fatigue damage to the material (the so-called thermoplasticity), especially when starting the turbine from a cold state. In the case of crack initiation, the thermal stresses are all the more sufficient for its further intensive development even when starting the turbine from uncooled and hot states, which are less damaging than starting from the cold state. To study the intensity of crack growth in the turbine rotor due to thermal stresses arising during turbine startup, a computational model based on using a finite element model of the shaft of the K-200-130 steam turbine and fracture mechanics approaches is proposed. Studies based on the proposed computational model have demonstrated the ability to predict the process of crack growth in the rotor due to turbine startup from different thermal states and assess its danger to structural integrity. The initial size of the internal annular crack was determined, which has the potential for further intensive growth under the influence of thermal stresses.

在蒸汽轮机的运行过程中,其结构部件会承受巨大的热负荷和机械负荷。这种载荷长期作用的后果是,蒸汽轮机结构元件的材料会积累分散的疲劳损伤,随着时间的推移,这些损伤会以各种疲劳裂纹的形式局部出现。一些事故和蒸汽轮机的灾难性故障就证明了这一点,这些事故和故障都是由于轴系的严重疲劳损伤造成的。由于所有金属加工操作(锻造、车削和铣削、热处理)都伴随着材料的塑性变形,因此在热机械处理阶段,沟槽和圆角处的应力集中以及转子表层的损坏都会促进汽轮机转子损坏的局部化。热应力是导致汽轮机结构件疲劳损伤长期累积的原因之一,在汽轮机启动运行期间,热应力会达到危险值。在转子的某些部位,这些应力足以对材料造成分散的疲劳损伤(即所谓的热塑性),尤其是当汽轮机从冷态启动时。在裂纹产生的情况下,即使涡轮机从未冷却状态和热状态启动,热应力也足以使裂纹进一步密集发展,而未冷却状态和热状态比从冷状态启动时的破坏性要小。为了研究汽轮机启动过程中产生的热应力导致的汽轮机转子裂纹增长强度,提出了一个基于 K-200-130 汽轮机轴有限元模型和断裂力学方法的计算模型。基于该计算模型的研究表明,该模型能够预测汽轮机启动时不同热状态下转子中裂纹的生长过程,并评估其对结构完整性的危害。确定了内部环形裂缝的初始尺寸,在热应力的影响下,裂缝有可能进一步密集增长。
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引用次数: 0
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