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Assessment of the Fracture Toughness of Elastoplastic Materials Based on the Structure State at the Crack Tip 根据裂纹尖端的结构状态评估弹塑性材料的断裂韧性
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-05-08 DOI: 10.1007/s11223-024-00630-y
M. R. Muzyka

The methodological foundations of assessing the fracture toughness of elastic-plastic materials are considered. A methodology is proposed based on the results of assessing the fracture toughness of a material based on the structure state in the region of the crack tip. It is shown that the state of the material structure in the fracture zone of a uniaxially loaded specimen under the action of a stress close to the material’s ultimate strength is adequate to the structure state in the region of the crack tip before crack initiation and is a structural characteristic of this material. Based on the above correlation of material states, a structural parameter is proposed for assessing the fracture toughness of elastic-plastic materials with a crack. A statistical parameter, determined by the LM-hardness method from the Weibull homogeneity coefficient m, which characterizes the degree of scattering of hardness characteristics obtained by indenting the test portion of the loaded specimen, was taken as the fracture toughness index. This characteristic is invariant to the type of stress state and the loading method, i.e., the state of the material structure in the region of the crack tip does not depend on the loading method, which affects only the rate of reaching the ultimate structural damage in the region of the crack tip and the direction of crack propagation. It has been experimentally proved that the structural criterion of fracture toughness can be the same material characteristic as the force or strain characteristic of material fracture toughness. The difference between materials in their ability to resist crack initiation and propagation is determined by their initial structure. It depends only on the value of the thermal and force load parameters at which the material reaches a level of damage (loosening) of the structure at the crack tip sufficient for crack initiation. For comparison, we consider possible options for assessing the fracture toughness of elastic-plastic materials about the damageability of the structure: based on the scattering of the hardness values of the material of the specimen with a crack, on the state of the material structure in the test portion after the failure of the loaded specimen or after its reloading, as well as based on the state of the material structure of the specimen under loading to the ultimate strength of the material.

本文探讨了评估弹塑性材料断裂韧性的方法论基础。根据裂纹尖端区域的结构状态评估材料断裂韧性的结果,提出了一种方法。结果表明,在接近材料极限强度的应力作用下,单轴加载试样断裂区的材料结构状态与裂纹萌发前裂纹尖端区域的结构状态相适应,是该材料的结构特征。根据上述材料状态的相关性,提出了一种结构参数,用于评估带有裂纹的弹塑性材料的断裂韧性。用 LM 硬度法根据 Weibull 均匀系数 m 确定的统计参数被用作断裂韧性指数,该参数表征了通过压入加载试样的测试部分获得的硬度特征的分散程度。这一特性与应力状态类型和加载方法无关,也就是说,裂纹尖端区域的材料结构状态与加载方法无关,加载方法只影响裂纹尖端区域达到最终结构破坏的速度和裂纹扩展的方向。实验证明,断裂韧性的结构标准可以是与材料断裂韧性的力或应变特征相同的材料特征。材料之间抗裂纹萌发和扩展能力的差异是由其初始结构决定的。它只取决于材料在裂纹尖端结构达到足以产生裂纹的破坏(松动)程度时的热荷载和力荷载参数值。为了进行比较,我们考虑了评估弹塑性材料断裂韧性与结构可破坏性的可能方案:基于带裂纹试样材料硬度值的散射、加载试样失效后或重新加载后测试部分材料结构的状态,以及加载至材料极限强度时试样材料结构的状态。
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引用次数: 0
Estimation of the Acoustic Emission Sources Activity Under Mechanical Loading of Materials Based on the Local Dynamic Criterion 基于局部动态标准估算材料机械负载下的声发射源活性
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-05-07 DOI: 10.1007/s11223-024-00625-9
O. V. Drozdov, Yu. M. Volkov

One of the most common ways to assess the activity of acoustic emission (AE) sources and their hazard under mechanical loading of materials and structures is to use the local-dynamic criterion. To verify the latter, specimens of various materials, namely fiberglass, corundum refractory, and steel, were tested under static loading during three-point bending. A special software AE-Criterion was developed to determine the AE parameters, including the current parameters of source activity, based on the local dynamic criterion using both the force factor and the time since the beginning of the test. Taking into account the multiplicity and stochastic nature of AE events during the loading of materials, it is proposed to determine the average values of MS, MT, and the values of the indices IAS and IAT of the activity degree of AE sources when applying the force parameter and time, respectively. The analysis of the data obtained during the bending tests of the above-mentioned specimens and, accordingly, the calculation of the parameters of source activity showed that the value of the index IAS, when using the force factor, satisfactorily reflects the deformation and fracture processes of these materials. The study’s results indicate the suitability of the local dynamic criterion for diagnosing the deformation and fracture processes of the above materials.

评估声发射(AE)源的活动及其在材料和结构机械负载下的危害的最常用方法之一是使用局部动态标准。为了验证后者,在三点弯曲的静态加载条件下对玻璃纤维、刚玉耐火材料和钢等不同材料的试样进行了测试。我们开发了一个专门的 AE-Criterion 软件,根据局部动态标准,利用力系数和测试开始后的时间来确定 AE 参数,包括源活动的当前参数。考虑到材料加载过程中 AE 事件的多重性和随机性,建议在应用力参数和时间时分别确定 MS、MT 以及 AE 源活动程度指数 IAS 和 IAT 的平均值。通过对上述试样弯曲试验中获得的数据进行分析,并据此计算出声源活动度参数,结果表明在使用力因子时,指数 IAS 的值能够令人满意地反映这些材料的变形和断裂过程。研究结果表明,局部动态标准适用于诊断上述材料的变形和断裂过程。
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引用次数: 0
Analysis of Material Hardening Effect on the SCC Creep Characteristics Around the Crack Tip in the Welding Zone 材料硬化对焊接区裂纹尖端周围 SCC 蠕变特性的影响分析
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-05-06 DOI: 10.1007/s11223-024-00634-8
X. J. Wen, L. M. Yue

The mechanical properties of the crack tip are vital for material safety evaluation. The weld material of welded joints is prone to work hardening during processing and installation, which changes the material mechanical properties and seriously affects the safety assessment of nuclear power welded joints. At the same time, nuclear power pipelines will creep under high temperatures and cause changes in the mechanical field at the crack tip. This paper obtains the mechanical properties of nickel-based alloy 182 in a nuclear power water environment. With the help of ABAQUS software, the change rules of the crack tip stress field and creep field under different hardening degrees are analyzed, and then the influence on crack tip creep and crack propagation rate is analyzed. Results show that increasing pre-hardening will increase the Mises stress around the crack tip, and the creep around the crack tip is expressed under pre-deformation, indicating that pre-hardening can accelerate the cracking of stress corrosion to a certain extent. Research has shown that the work hardening induced by the pre-deformation has an important influence on the creep rate at the crack tip, and the high creep zone is mainly concentrated in the direction of crack propagation. Under a certain work hardening rate, the crack growth will be accumulated.

裂纹尖端的机械性能对材料安全评估至关重要。焊接接头的焊缝材料在加工和安装过程中容易发生加工硬化,从而改变材料的力学性能,严重影响核电焊接接头的安全评估。同时,核电管道在高温下会发生蠕变,导致裂纹尖端的力学场发生变化。本文获得了镍基合金 182 在核电水环境下的力学性能。借助 ABAQUS 软件,分析了不同硬化程度下裂纹尖端应力场和蠕变场的变化规律,进而分析了其对裂纹尖端蠕变和裂纹扩展速率的影响。结果表明,增加预硬化会增加裂纹尖端周围的米塞斯应力,裂纹尖端周围的蠕变在预变形下表现出来,说明预硬化在一定程度上能加速应力腐蚀的开裂。研究表明,预变形引起的加工硬化对裂纹尖端的蠕变率有重要影响,高蠕变区主要集中在裂纹扩展方向。在一定的加工硬化率下,裂纹的增长会不断累积。
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引用次数: 0
Study on Bonding Properties of Different Surfacing Layer Metals with 45 Steel Base Metal 不同堆焊层金属与 45 钢基体金属的粘接性能研究
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-05-06 DOI: 10.1007/s11223-024-00632-w
F. Huang

Austenite steel, Nb-bearing alloy steel, and high-Cr alloy cast iron surfacing layers (SL) were grown on 45 steel base metal (SBM) by using the arc surfacing method with self-shielded flux-cored welding wire and fusion electrode, and the composition and microstructure of these SLs were analyzed. The criss-cross push-off (CCPO) specimens for each type were processed, and the bonding property between SLs and 45 SBM was measured using a customized CCPO test. The fracture path and fractograph characteristics were also investigated using a metallographic and scanning electron microscope. The experimental results indicated that the bonding strength (BS) of austenite steel SLs and 45 SBM was the highest (465 MPa); the fracturing sites were near the fusion line, and the fracture exhibited cleavage fracturing features. The BS of niobium-bearing alloy steel and 45 SBM was 310 MPa, and the fracture was at the bottom of the SLs and exhibited quasi-cleavage fracturing features. The BS of the alloy cast iron SLs and 45 SBM was 175 MPa, and the fracture was at the bottom of the SLs and showed brittle fracturing features.

通过使用自保护药芯焊丝和熔化电极的电弧堆焊方法,在 45 钢母材(SBM)上生长了奥氏体钢、含铌合金钢和高铬合金铸铁堆焊层(SL),并分析了这些堆焊层的成分和微观结构。对每种类型的十字交叉推移(CCPO)试样进行了处理,并使用定制的 CCPO 试验测量了 SL 与 45 SBM 之间的结合性能。此外,还使用金相显微镜和扫描电子显微镜研究了断裂路径和断口特征。实验结果表明,奥氏体钢 SLs 和 45 SBM 的结合强度(BS)最高(465 兆帕);断裂部位靠近熔合线,断口呈现劈裂断裂特征。含铌合金钢和 45 SBM 的 BS 为 310 MPa,断口位于 SL 的底部,并呈现准劈裂断裂特征。合金铸铁 SLs 和 45 SBM 的 BS 为 175 MPa,断口位于 SLs 的底部,呈现脆性断裂特征。
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引用次数: 0
Phase Formation Analysis of Ti-Al-C Composite Reinforcement Ti-Al-C 复合加固材料的相形成分析
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-05-06 DOI: 10.1007/s11223-024-00633-9
R. Kandrotaitė-Janutienė, I. Venytė, L. Gegeckienė, D. Mažeika, O. Syzonenko

Ti-Al-based multifunctional composite materials are widely analyzed for their outstanding properties—ultra-lightweight, high strength, high temperature, and corrosion resistance. Due to these special and unique properties, the new composite materials are widely used in various applications such as water filters, medical equipment, high-performance gas turbine engines, automobile and aerospace industries, and elsewhere. This work aims to determine the formation of MAX phases involving different systems for samples of TI-Al-C composites of a defined composition based on the research conducted by scientists.

钛铝基多功能复合材料因其超轻、高强度、耐高温和耐腐蚀等优异性能而受到广泛关注。由于这些特殊和独特的性能,新型复合材料被广泛应用于各种领域,如水过滤器、医疗设备、高性能燃气涡轮发动机、汽车和航空航天工业等。这项工作旨在根据科学家的研究成果,确定具有特定成分的 TI-Al-C 复合材料样品中涉及不同体系的 MAX 相的形成情况。
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引用次数: 0
Spiral Buckling of Torque and Axial Force-Prestressed Nanotubes 扭矩和轴向力预应力纳米管的螺旋屈曲
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-05-04 DOI: 10.1007/s11223-024-00627-7
V. I. Gulyayev, N. V. Shlyun, Yu.O. Zaets

The 3D problem became the basis for modeling the critical states and shapes of bifurcation buckling of longitudinal force and torque-stressed nanotubes. The homogeneous system of ordinary differential equations built on the theory of rectilinear elastic rods was formulated. Its nontrivial solutions result in critical torque or longitudinal force levels at preset values of one of those entities. The closed-form solutions under chosen boundary conditions indicate that only spatial curves as variable diameter spirals with the left or right orientation consistent with that of the torque can be stability loss modes. The spiral is single-wound without longitudinal force, regardless of the tube length. If the tube is also prestressed with axial compression or tension, the bifurcation spiral is multi-wound; its number is determined by the eigenvalue of the equations, which increases with growing forces and tube length.

该三维问题成为模拟纵向力和扭矩应力纳米管分叉屈曲临界状态和形状的基础。以直线弹性杆理论为基础,建立了同质常微分方程系统。其非微分解法导致在其中一个实体的预设值下出现临界扭矩或纵向力水平。所选边界条件下的闭式解表明,只有左或右方向与扭矩方向一致的可变直径螺旋形空间曲线才可能是稳定性损失模式。无论管道长度如何,螺旋都是单绕的,没有纵向力。如果管子还受到轴向压缩或拉伸预应力,则分叉螺旋为多缠绕;其数量由方程的特征值决定,特征值随力和管子长度的增加而增加。
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引用次数: 0
A Procedure for the Numerical Determination of the Strength Criterion Parameters of a Three-Dimensionally Reinforced Composite Material 数值确定三维增强复合材料强度标准参数的程序
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-05-04 DOI: 10.1007/s11223-024-00626-8
A. V. Morozov, G. I. Lvov

A numerical procedure for determining the parameters of the quadratic strength criterion for composite materials is presented, which considers the difference in tensile and compressive ultimate stresses. In addition to the reinforcement geometry, the elastic properties and ultimate stresses of fibers and the matrix are used as input data. The developed approach is based on the finite element modeling of a representative element of the volume of a three-dimensionally reinforced composite material. The boundary conditions are formulated, which makes it possible to reproduce the stress state within this volume under different types of homogeneous (on average) loads of the composite material. The local maximum equivalent stresses were determined separately for fibers and the matrix, which were used to determine the calculated ultimate stresses of the composite. The numerical results for flat specimens under tension in two directions and shear in the specimen plane were experimentally verified. The maximum difference between the calculated and experimental values of ultimate stress is 6.13%, which makes it possible to use the proposed procedure in design works.

本文介绍了确定复合材料二次强度准则参数的数值程序,该程序考虑了拉伸和压缩极限应力的差异。除了加固几何形状外,纤维和基体的弹性特性和极限应力也被用作输入数据。所开发的方法基于三维增强复合材料体积代表元素的有限元建模。边界条件的制定使得在复合材料不同类型的均匀(平均)载荷下再现该体积内的应力状态成为可能。分别确定了纤维和基体的局部最大等效应力,用于确定复合材料的计算极限应力。通过实验验证了平面试样在两个方向上的拉伸和试样平面上的剪切的数值结果。极限应力的计算值和实验值之间的最大差异为 6.13%,这使得在设计工作中使用所建议的程序成为可能。
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引用次数: 0
Microstructure and Hardness Analysis of Aluminum Alloy Gradient Plate Prepared by Friction Stirring After Heat Treatment 热处理后摩擦搅拌制备的铝合金梯度板的显微结构和硬度分析
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-03-01 DOI: 10.1007/s11223-024-00614-y

A friction stir joining technology was used in preparing a performance gradient aluminum alloy sheet through friction stirring. The sheet was treated by solution aging, and the metallographic structure and hardness of the sheet before and after heat treatment were analyzed. Results showed that the sheet with good hardness gradient distribution can be obtained by selecting appropriate process parameters. When the rotation speed of the stirring tool is 300 rpm, the feed speed of the stirring tool is 250 mm/min, the downward pressure of the stirring tool is 6.6 mm, the hardness distribution of the upper and lower surfaces and sections of the specimens with or without heat treatment improves, and the best gradient hardness distribution of the sections is obtained. The grains in the stirred region of the prepared gradient sheet obtained by each parameter are refined to a certain extent, especially after heat treatment. Grain changes are obvious, but the grains grow after heat treatment. The second phase precipitated after heat treatment is evenly distributed, and this is effect improves the hardness of the sheet. The aluminum alloy gradient material prepared in this paper can meet the requirements of the automobile industry and other molding plate performance requirements. It is also found that the friction stir joining technology can better prepare aluminum alloy gradient material, and the fabricated material has fewer defects than the continuous casting technology.

采用摩擦搅拌连接技术,通过摩擦搅拌制备了一种性能梯度铝合金板材。对板材进行了固溶时效处理,并分析了热处理前后板材的金相组织和硬度。结果表明,选择适当的工艺参数可以获得硬度梯度分布良好的板材。当搅拌工具的转速为 300 rpm,搅拌工具的进给速度为 250 mm/min,搅拌工具的下压力为 6.6 mm 时,经过或未经过热处理的试样的上下表面和断面的硬度分布均有所改善,并获得了断面的最佳硬度梯度分布。用各种参数制备的梯度片材的搅拌区晶粒都有一定程度的细化,尤其是在热处理后。晶粒变化明显,但热处理后晶粒长大。热处理后析出的第二相分布均匀,从而提高了板材的硬度。本文制备的铝合金梯度材料可以满足汽车工业和其他成型板材的性能要求。研究还发现,搅拌摩擦连接技术能更好地制备铝合金梯度材料,与连铸技术相比,制备的材料缺陷更少。
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引用次数: 0
Low-Power Fully Acoustic Non-Destructive Testing of Glass Fiber-Reinforced Composite Plate Utilizing Local Defect Resonance 利用局部缺陷共振对玻璃纤维增强复合板进行低功耗全声学无损检测
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-02-29 DOI: 10.1007/s11223-024-00613-z
N. S. V. N. Hanuman, T. Bose

In this paper, a low power fully acoustic non-destructive testing (NDT) of glass fiber reinforced composite plate has been presented. Input acoustic power in microwatt range has been used for local defect resonance (LDR) based delamination activation. Both numerical and experimental results are compared here. Numerical simulation has been carried out in ABAQUS platform. An oblique incident wave interaction with 3D composite plate has been created and the sound radiation pattern over the plate has been studied with an air layer over the plate. In experiment, the sound has been generated by a piezo-speaker and a MEMS microphone has been used for reception over the plate. Moreover, a laser Doppler vibrometer has been used for LDR frequency and corresponding mode shape validation. Frequency spectrum, mode shape at LDR frequency, best wave impinging angle, efficiency and sound directivity patterns are studied. θ, ϕ = 10°, 30° has been found to the best direction for sonic excitation. Moreover, fully acoustic system is found to be more efficient than partial acoustic system, i.e., contacts excitation. This method can be used for inspection of large structures due to long distance non-contact excitation.

本文介绍了玻璃纤维增强复合板的低功率全声学无损检测(NDT)。输入声功率在微瓦范围内,用于基于局部缺陷共振(LDR)的分层激活。这里对数值结果和实验结果进行了比较。数值模拟是在 ABAQUS 平台上进行的。创建了斜入射波与三维复合板的相互作用,并研究了板上空气层的声辐射模式。在实验中,声音由压电扬声器产生,MEMS 麦克风用于接收板上的声音。此外,还使用激光多普勒测振仪对 LDR 频率和相应的模态进行验证。θ、ϕ = 10°、30° 是声波激励的最佳方向。此外,还发现全声学系统比部分声学系统(即触点激励)更有效。由于长距离非接触式激励,这种方法可用于检测大型结构。
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引用次数: 0
Effects of Date (Phoenix Dactylifera-DPF) and Doum (Hyphaene Thebaica) Palm Natural Fibers Reinforced Polymer Matrix on Damage of Advanced Biocomposites Materials 椰枣(Phoenix Dactylifera-DPF)和豆棕(Hyphaene Thebaica)天然纤维增强聚合物基质对先进生物复合材料损伤的影响
IF 0.7 4区 材料科学 Q4 Engineering Pub Date : 2024-02-29 DOI: 10.1007/s11223-024-00616-w

The present work aims to perform an extensive numerical study based on genetic algorithms and Weibull probabilistic approach to highlight the effect of date palm fiber (DPF), doum palm and alfa fibers on the fiber–matrix interface damage of date palm/epoxy, doum palm/epoxy, and alfa/epoxy biocomposite materials. The results obtained in this study coincide perfectly and in good agreement with very recent theoretical and experimental studies. Mehdi Jonoobi et al. found through experimental trials that date palm fibers can be used to improve the ductility of epoxy matrix, and the use of date palm fibers in an epoxy-based composite can improve epoxy strength according to the weight ratio of fiber used, in addition, Noora Al-Qahtani et al. found that the morphology of the composites was improved which present superior adhesion among the palm fiber and the polymer matrix. Thus, it is useful now to study the opportunity to promote date palm fiber in different development sectors to encourage industries to manufacture ecological products from the date palm which will be a candidate promoter for new technological applications.

本研究旨在基于遗传算法和 Weibull 概率法进行广泛的数值研究,以突出枣椰纤维(DPF)、豆棕纤维和阿尔法纤维对枣椰/环氧树脂、豆棕/环氧树脂和阿尔法/环氧树脂生物复合材料的纤维-基质界面损伤的影响。这项研究获得的结果与最近的理论和实验研究完全吻合,且非常一致。Mehdi Jonoobi 等人通过实验发现,椰枣纤维可用于改善环氧基质的延展性,在环氧基复合材料中使用椰枣纤维可根据纤维的重量比提高环氧强度。因此,现在有必要研究在不同发展领域推广枣椰纤维的机会,以鼓励各行业利用枣椰制造生态产品,这将成为新技术应用的候选促进因素。
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引用次数: 0
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Strength of Materials
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