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Destabilization of Cylindrical Shells Coupling Effect of Local Impact Load and Circumferential Pressure 圆柱形壳体的失稳局部冲击载荷与圆周压力的耦合效应
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-24 DOI: 10.1007/s11223-024-00654-4
X. D. Li, Z. R. Fan, J. P. Yin, Z. J. Wang, R. Shi

Underwater vehicles have a great deal of tactical significance in the future sea warfare, and their structural forms are mostly cylindrical shells: underwater vehicles. It may be attacked by underwater weapons. Its payload forms include hydrostatic pressure and localized impact. This article uses finite element analysis software ABAQUS to study the dynamic response of thin-walled cylindrical shells under local impact loading and circumferential pressure effect of cylindrical shell under coupling effect of pressure and local shock. Study shows that under impact load alone, the time of action, the maximum deflection at the point of application of the timing is linear with the peak value of the impact load. When the impact load peak is less than 40MPa, the coupling 30% reduction in critical collapse pressure of columnar crucibles due to cooperative use than cumulative ones, and impact load crest satisfy a certain function form and fit the results of this study to get the functional relationship.

水下航行器在未来海战中具有重要的战术意义,其结构形式多为圆柱形壳体:水下航行器。它可能受到水下武器的攻击。其载荷形式包括静水压力和局部冲击。本文利用有限元分析软件 ABAQUS 研究了薄壁圆柱壳在局部冲击载荷下的动态响应,以及圆柱壳在压力和局部冲击耦合效应下的周向压力效应。研究表明,在单独的冲击载荷作用下,作用时间、作用点的最大挠度与冲击载荷的峰值呈线性关系。当冲击载荷峰值小于40MPa时,柱状坩埚的临界崩溃压力因协同使用比累积使用降低30%,冲击载荷峰值满足一定的函数形式,并与本研究结果拟合得到函数关系。
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引用次数: 0
Effect of Ti Addition and Electric Field on Microstructure and Mechanical Properties of the Al-Si-Fe Hypereutectic Alloy 添加钛和电场对 Al-Si-Fe 共晶合金微观结构和机械性能的影响
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-24 DOI: 10.1007/s11223-024-00656-2
Q. L. Wang, L. Wang, F. Yang, J. Wang, L. Y. Sheng

In the present research, the Al-Si-Fe hypereutectic alloys with different Ti addition were prepared and the electric field treatment was performed on the alloys to regulate the phase morphology. The microstructure and mechanical properties of the alloys were characterized by OM, SEM, TEM, EPMA and tensile test. The results reveal that the Al-Si-Fe hypereutectic alloy prepared by conventional casting is mainly composed cubic β-Si phase, long rod-like and needle-like β-Al5FeSi phases. In addition, there are stacking faults in the β-Al5FeSi phase. Minor Ti addition in Al-Si-Fe hypereutectic alloy could change the needle-like phase into eutectic structure, decrease the size of β-Al5FeSi phase and homogenize the β-Si phase size. The more Ti addition tends to coarsen the β-Al5FeSi and β-Si phases, and moreover the needle-like phase precipitate again. The electric field treatment promotes the coarsening of β-Al5FeSi and β-Si phases in the Al-Si-Fe hypereutectic alloy with 0-1.0 wt.% Ti addition, but results in the refinement of β-Al5FeSi and β-Si phases in 1.5 wt.% Ti doped Al-Si-Fe hypereutectic alloy. Furthermore, the needle-like phase has been transformed into small-size eutectic structure in the 1.0 and 1.5 wt.% Ti doped Al-Si-Fe hypereutectic alloys. With the synergistical effect of Ti addition and electric field treatment, the 1.5 wt.% Ti doped Al-Si-Fe hypereutectic alloy obtains yield strength of 100 MPa and ultimate tensile strength of 113 MPa, which is about 26% and 37% higher than the conventional-cast Al-Si-Fe hypereutectic alloy.

在本研究中,制备了添加不同钛元素的 Al-Si-Fe 共晶合金,并对合金进行了电场处理以调节相形态。通过 OM、SEM、TEM、EPMA 和拉伸试验对合金的微观结构和力学性能进行了表征。结果表明,传统铸造法制备的 Al-Si-Fe 超共晶合金主要由立方体 β-Si 相、长棒状和针状 β-Al5FeSi 相组成。此外,β-Al5FeSi 相中还存在堆叠断层。在铝-硅-铁低共晶合金中少量添加 Ti 可使针状相转变为共晶结构,减小 β-Al5FeSi 相的尺寸,并使β-Si 相的尺寸均匀化。钛的添加量越多,β-Al5FeSi 和 β-Si 相越趋于粗化,而且针状相再次析出。在钛添加量为 0-1.0 wt.% 的铝硅铁超共晶合金中,电场处理促进了β-Al5FeSi 和 β-Si 相的粗化,但在钛添加量为 1.5 wt.% 的铝硅铁超共晶合金中,电场处理导致了β-Al5FeSi 和 β-Si 相的细化。此外,在掺杂 1.0 和 1.5 wt.% Ti 的 Al-Si-Fe 共晶合金中,针状相已转变为小尺寸共晶结构。在添加钛和电场处理的协同作用下,掺杂 1.5 重量%钛的铝硅铁超共晶合金获得了 100 兆帕的屈服强度和 113 兆帕的极限抗拉强度,比传统铸造的铝硅铁超共晶合金分别高出约 26% 和 37%。
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引用次数: 0
Numerical Investigation of Rock-Breaking Force Analysis of TBM Disk-Cutters 掘进机盘式铣挖机破岩力分析数值研究
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-23 DOI: 10.1007/s11223-024-00659-z
Y. Yang, H. Cheng, M. Liu, H. Haeri, J. Fu, R. Hou

The rock-breaking force of the disk cutter is affected by many factors. The greater the rock-breaking force applied to the disk cutter, the higher the breakage efficiency and removal in the rock masses, thereby speeding up the excavation speed and improving construction efficiency. The elastic-plasticity of rock materials will greatly affect the disk cutter rock-breaking force, thereby affecting the efficiency and speed of the TBM excavation process. The commercial finite element software LS-DYNA was performed to simulate the rock breakage mechanism by disk cutter, and the influence of three rock behavior models of elastic-plastic, plastic, and elastic models on the rock-breaking force by disk cutter was studied. Finally, the elastic model with the least influencing parameters was selected to study the effects of rock elastic modulus and disk-cutting depth on rock-breaking force.

圆盘铣挖机的破岩力受多种因素影响。圆盘铣挖机的破岩力越大,对岩体的破碎效率和清除率就越高,从而加快开挖速度,提高施工效率。岩石材料的弹塑性会在很大程度上影响圆盘铣刀的破岩力,从而影响 TBM 挖掘过程的效率和速度。利用商业有限元软件 LS-DYNA 对圆盘铣刀破岩机理进行了模拟,研究了弹塑性、塑性和弹性三种岩石行为模型对圆盘铣刀破岩力的影响。最后,选择影响参数最小的弹性模型来研究岩石弹性模量和圆盘切割深度对岩石破碎力的影响。
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引用次数: 0
Numerical Simulation of the Stress-Strain State of a PAW-MIG-Welded 1561 Aluminum Alloy Butt Joint Produced Under Different Process Modes 不同工艺模式下生产的 PAW-MIG 焊接 1561 铝合金对接接头的应力-应变状态数值模拟
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-19 DOI: 10.1007/s11223-024-00645-5
V. V. Kvasnytskyi, A. O. Perepichai, O. V. Prokhorenko, O. A. Slyvinskyi, I. M. Lagodzinskyi

Hybrid plasma-arc welding with a consumable electrode (PAW-MIG) of sheet aluminum alloy blanks exposed to a fast-moving heat source is involved in the formation of residual stresses and strains that can lead to changes in size and shape, buckling distortion, fatigue strength reduction, and deterioration of other operational properties of the welded product. This necessitates to introduce additional arrangements for reducing welding strains, stresses, and displacements, such as rigid outfits. Finite-element analysis of residual stress-strain state parameters of PAW-MIG welded 1561 aluminum alloy butt joints 5 mm thick with two different process modes: in the free state and in the outfit followed by its removal after cooling, was performed. The PAW-MIG welding after the second alternative compared to the first one was established to reduce the total displacements by 15 times and equivalent stresses by more than 30%, it also provides a decrease in displacements on the weld axis: longitudinal by 1.5 times and buckling distortion by 16.7 times.

使用易损电极(PAW-MIG)对暴露在快速移动热源下的铝合金板坯进行混合等离子弧焊时,会形成残余应力和应变,从而导致焊接产品的尺寸和形状发生变化、弯曲变形、疲劳强度降低以及其他操作性能下降。因此,有必要引入额外的安排来减少焊接应变、应力和位移,如刚性外罩。在两种不同的工艺模式下,即在自由状态下和在冷却后拆除装备的状态下,对厚度为 5 毫米的 PAW-MIG 焊接 1561 铝合金对接接头的残余应力-应变状态参数进行了有限元分析。与第一种模式相比,第二种模式下的 PAW-MIG 焊接可将总位移减少 15 倍,等效应力减少 30% 以上,同时还可减少焊接轴线上的位移:纵向位移减少 1.5 倍,屈曲变形减少 16.7 倍。
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引用次数: 0
Mathematical Approach to the Stress-Strain State of AMg61 Alloy Weld Joints during their Electrodynamic Treatment on Fusion Welding 用数学方法研究 AMg61 合金焊接接头在熔融焊接过程中的应力-应变状态
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-19 DOI: 10.1007/s11223-024-00644-6
L. M. Lobanov, M. O. Pashchyn, O. L. Mikhodui, Y. M. Sydorenko, P. R. Ustymenko

Mathematical simulation of stress states arising in butt weld joints of AMg61 aluminum alloy plates (δ = 2, 4, and 8 mm) induced by electrodynamic treatment (EDT) at different temperatures was performed. The vertical velocity V0 of the indenter electrode (EDT tool), determined by the energy characteristics of EDT equipment, was taken to be V0 = 5 m/s. The T values were set to represent the EDT conditions after welding (20°C) and during fusion welding (150 and 300°C). The three-dimensional problem was solved by the finite element method using an ANSYS software package. The conditions for the stresses arising in the EDT plates after and during welding were defined by the mechanical characteristics of an AMg61 alloy at 20, 150, and 300°C, which were described by the kinematically-hardened material model. The computational results for kinetics and residual stress states in weld joints are presented. EDT at 150°C (during welding) was established to be more effective than that at 20°C (after weld cooling). EDT of weld joints (δ = 2–4 mm) was found to result in residual compression stresses across the whole width of the plate, with their values being close to the yield strength of an AMg61 alloy. EDT of weld joints (δ = 8 mm) generates residual compression stresses on the outer plate surface and the tensile ones on its back surface. Thus, for optimum residual stress states of weld joints with δ = 2–4 mm, one-sided EDT (at given V0) is sufficient, while for δ = 8 mm, two-sided EDT would be required.

对 AMg61 铝合金板(δ = 2、4 和 8 毫米)对接焊点在不同温度下由电动处理(EDT)引起的应力状态进行了数学模拟。根据 EDT 设备的能量特性,压头电极(EDT 工具)的垂直速度 V0 取为 V0 = 5 m/s。设定的 T 值分别代表焊接后(20°C)和熔焊期间(150°C 和 300°C)的 EDT 条件。三维问题采用 ANSYS 软件包的有限元法求解。EDT 板在焊接后和焊接过程中产生应力的条件是根据 AMg61 合金在 20、150 和 300°C 时的机械特性确定的,并通过运动硬化材料模型进行了描述。本文介绍了焊接接头动力学和残余应力状态的计算结果。150°C 时(焊接过程中)的 EDT 比 20°C 时(焊接冷却后)的 EDT 更有效。研究发现,焊点(δ = 2-4 毫米)的 EDT 会在整个板材宽度上产生残余压缩应力,其值接近 AMg61 合金的屈服强度。焊点 EDT(δ = 8 毫米)在板外表面产生残余压缩应力,而在其背面产生拉伸应力。因此,对于 δ = 2-4 mm 的焊点的最佳残余应力状态,单面 EDT(给定 V0)就足够了,而对于 δ = 8 mm,则需要双面 EDT。
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引用次数: 0
Vibrational Stresses in the Last-Stage Blades of a Powerful Steam Turbine Under Kinematic Excitation of Oscillations. Part 2. Investigation of System with Cyclic Symmetry Violations 大功率蒸汽轮机末级叶片在振荡运动学激励下的振动应力。第 2 部分。对违反循环对称性系统的研究
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-19 DOI: 10.1007/s11223-024-00643-7
M. G. Shulzhenko, A. S. Olkhovskyi, O. L. Derkach

The influence of kinematic excitation of vibrations on vibration stress in a disk–blade system with a violation of cyclic symmetry when one blade is damaged is evaluated. To assess the trouble-free operation, it is relevant to determine their stress state when the blade shape changes due to erosion damage. The results of calculations of the maximum stresses in the blades under power and kinematic excitation of oscillations are presented. The three-dimensional finite element models of the disk–blade system and the corresponding mathematical software are used to determine the parameters of stationary vibrations and blade stresses. The force effect of a steam flow with a frequency of 2100 Hz (the number of guide blades is 42) and kinematic excitation when the center of the disk moves along an elliptical trajectory in its plane with a frequency of 50 Hz, which is caused by rotor vibration in sliding bearings in stationary operating conditions, is taken into account. The load from the steam flow on each blade was set to be linearly variable from zero at the root of the blades to 1 and 5 kPa at the periphery and for a uniformly distributed 2.5 kPa along their length, acting normally at the points of the blade working surfaces. It is assumed that the physical and mechanical properties of the damaged blade material are preserved after repair and surface treatment. The change in the maximum equivalent stresses in the impeller blades for different loading conditions is determined. The amplitude-frequency characteristics for the maximum stresses in the region of rotational speeds and the action of the load on the blades are given. The results are compared for the system with and without kinematic excitation of oscillations. The studies confirmed the practicality of considering the influence of kinematic excitation when assessing the stress state of the last stage blades of a powerful steam turbine.

本文评估了当一个叶片受损时,振动的运动激励对违反周期对称性的圆盘叶片系统中振动应力的影响。为了评估无故障运行情况,需要确定叶片形状因侵蚀损坏而发生变化时的应力状态。本文介绍了叶片在动力和运动激励振荡下的最大应力计算结果。圆盘叶片系统的三维有限元模型和相应的数学软件用于确定静态振动参数和叶片应力。考虑了频率为 2100 Hz(导叶片数为 42)的蒸汽流的力效应,以及圆盘中心在其平面上沿频率为 50 Hz 的椭圆轨迹移动时的运动学激励,这是由静态运行条件下滑动轴承中的转子振动引起的。每个叶片上的蒸汽流载荷设定为线性变化,从叶片根部的零到外围的 1 千帕和 5 千帕,以及沿叶片长度均匀分布的 2.5 千帕,正常作用于叶片工作面的各点。假定受损叶片材料的物理和机械特性在修复和表面处理后保持不变。确定了不同加载条件下叶轮叶片最大等效应力的变化。给出了叶片在转速和负载作用下最大应力的幅频特性。对有和无运动激振系统的结果进行了比较。研究证实,在评估大功率蒸汽轮机末级叶片的应力状态时,考虑运动激振的影响是切实可行的。
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引用次数: 0
Analysis of the Dynamic Characteristics of Conical Shells of Variable Thickness on an Elastic Bed Under Unsteady Loading 分析弹性台面上厚度可变的锥形壳体在非稳定载荷下的动态特性
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-09 DOI: 10.1007/s11223-024-00623-x
P. Z. Lugovyi, Yu. A. Meish, S. P. Orlenko, N. V. Arnauta

The model of Timoshenko’s shell theory of shells was used to analyze the dynamic characteristics of conical shells of variable thickness on a Pasternak elastic bed under nonstationary loading. Based on the Hamilton–Ostrogradsky variational principle, the equations of motion of a conical shell of variable thickness on a Pasternak elastic bed were derived. This system of hyperbolic differential equations is solved by the finite difference method. The numerical algorithm for solving the obtained equations is based on applying the integral-interpolation method for constructing difference schemes in the spatial coordinate and an explicit finite difference scheme for integration in the time coordinate. The influence of geometric dimensions, taper angle, and elastic media on the natural frequencies and other dynamic characteristics of a conical shell of variable thickness under the action of a pulsed load is analyzed using specific examples. New mechanical effects are revealed.

利用季莫申科的壳理论模型分析了帕斯捷尔纳克弹性床面厚度可变的锥形壳在非稳态载荷下的动态特性。根据汉密尔顿-奥斯特洛夫斯基变分原理,推导出了厚度可变的锥形壳在帕斯捷尔纳克弹性床上的运动方程。该双曲微分方程系采用有限差分法求解。求解所得方程的数值算法基于应用积分插值法构建空间坐标差分方案和显式有限差分方案进行时间坐标积分。通过具体实例分析了几何尺寸、锥角和弹性介质对脉冲载荷作用下厚度可变锥形壳体的固有频率和其他动态特性的影响。揭示了新的机械效应。
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引用次数: 0
Vibrational Stresses in the Last-Stage Blades of a Powerful Steam Turbine Under Kinematic Excitation Of Oscillations. Part 1. Investigation of Cyclic-Symmetric Systems 大功率蒸汽轮机末级叶片在振荡运动激励下的振动应力。第 1 部分。循环对称系统的研究
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-09 DOI: 10.1007/s11223-024-00622-y
M. G. Shulzhenko, A. S. Olkhovskyi, O. L. Derkach

The influence of kinematic excitation of rotor vibrations of a powerful steam turbine without and with disturbance of blade vibration frequencies on the extension of their trouble-free operation is evaluated. The results of determining the maximum equivalent stresses of the blades under the condition of power and kinematic excitation of stationary oscillations are presented. A system with cyclic symmetry is considered. The three-dimensional finite element models of the disk–blade system and the corresponding mathematical support for calculating stationary harmonic oscillations are used. Computational studies to determine the maximum equivalent stresses of the blades were carried out under the condition of simultaneous action of power excitation of oscillations from the steam flow with a frequency of the forcing force of 2100 Hz (with the number of guide blades of 42) and kinematic excitation due to rotor vibration on sliding bearings with a frequency of 50 Hz. The load from the steam flow on each blade was set to be linearly variable from zero at the root to 1 kPa and 5 kPa at the apex, as well as a uniformly distributed 2.5 kPa along the blade, acting normally at points on their working surface. The kinematic excitation was set as an ellipse describing the motion of the disk center in its plane. It is assumed that the physical and mechanical properties of the blade material are preserved after their repair and surface treatment. The change in the maximum equivalent stresses for different variants of blade loading in a cyclic-symmetric disk–blade system under kinematic excitation of oscillations is evaluated. The obtained results are compared with the data for the system with all damaged blades after restorative repair in their lower part under the condition of kinematic excitation of vibrations and without repair. These results confirm the practicality of assessing the stress state of the last stage blades of a powerful steam turbine, considering the disk–blade system’s kinematic excitation when determining their operation’s reliability.

对无叶片振动频率干扰和有叶片振动频率干扰的大功率蒸汽轮机转子振动运动学激励对延长其无故障运行时间的影响进行了评估。结果显示了在功率和静态振动运动学激励条件下叶片的最大等效应力。考虑的是一个具有周期对称性的系统。使用了圆盘-叶片系统的三维有限元模型和计算静态谐波振荡的相应数学支持。在蒸汽流的动力激励振荡频率为 2100 Hz(导向叶片数量为 42 片)和滑动轴承转子振动的运动激励频率为 50 Hz 的条件下,进行了计算研究,以确定叶片的最大等效应力。每个叶片上的蒸汽流载荷设定为线性变化,从根部的零到顶点的 1 kPa 和 5 kPa,以及沿叶片均匀分布的 2.5 kPa,正常作用于叶片工作面上的各点。运动激励设置为一个椭圆,描述圆盘中心在其平面上的运动。假定叶片材料的物理和机械特性在修复和表面处理后保持不变。在运动学振荡激励下,对循环对称圆盘-叶片系统中不同叶片加载变量的最大等效应力变化进行了评估。获得的结果与所有受损叶片下部经过修复后的系统数据进行了比较。这些结果证实,在评估大功率蒸汽轮机末级叶片的应力状态时,考虑到盘形叶片系统的运动激励,在确定其运行可靠性时是切实可行的。
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引用次数: 0
Investigating the Effect of Various Fibers on Plasticity and Compressive Strength of Concrete Samples 研究各种纤维对混凝土样品塑性和抗压强度的影响
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-08 DOI: 10.1007/s11223-024-00639-3
L. Sun, J. Fu, D. Wang, H. Haeri, C. L. Guo, H. Cheng

The addition of fibers helps to increase the performance of concrete in terms of resistance and flexibility. Different types of fibers that have different mechanical properties may change the behavior of concrete. Fiber-reinforced concrete with varied combinations of fibers (steel, macro synthetic, and polypropylene fibers) in 1% volume is investigated in this research. Concrete samples were fabricated from a combination of two types of fibers with different percentages to measure the compressive strength with the approach of determining the optimal ratio of fibers. The results showed that the hybrid samples containing steel fibers provide higher compressive strength compared to the samples containing macro synthetic and polypropylene fibers. Macro synthetic and polypropylene fibers in concrete samples have played a significant role in increasing the flexibility and efficiency of concrete, as well as significantly reducing cracking and increasing durability and toughness. In these hybrid models, coherence is preserved in the event of failure. The combination of polypropylene fibers with both steel and macro synthetic fibers significantly reduces the compressive strength of concrete samples. In concrete samples with hybrid fibers, samples with a combination of macro synthetic and steel fibers had higher compressive strength than samples with a combination of steel and polypropylene fibers.

添加纤维有助于提高混凝土的抗性和柔韧性。不同类型的纤维具有不同的机械性能,可能会改变混凝土的性能。本研究对使用不同纤维组合(钢纤维、大合成纤维和聚丙烯纤维)的纤维增强混凝土进行了研究。混凝土样品由两种不同比例的纤维组合而成,以测定抗压强度,从而确定纤维的最佳比例。结果表明,与含有大型合成纤维和聚丙烯纤维的样品相比,含有钢纤维的混合样品具有更高的抗压强度。混凝土样品中的大型合成纤维和聚丙烯纤维在提高混凝土的柔韧性和效率方面发挥了重要作用,同时还显著减少了开裂,提高了耐久性和韧性。在这些混合模型中,失效时可保持连贯性。聚丙烯纤维与钢纤维和大型合成纤维的结合可显著降低混凝土样品的抗压强度。在含有混合纤维的混凝土样品中,含有大型合成纤维和钢纤维组合的样品比含有钢纤维和聚丙烯纤维组合的样品具有更高的抗压强度。
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引用次数: 0
Effect of Bionic Units Fabricated by WC-NiCrBSiFe Laser Cladding on High-Temperature Erosion Wear Resistance of 304 Stainless Steel 激光熔覆 WC-NiCrBSiFe 制造的仿生单元对 304 不锈钢高温耐腐蚀磨损性的影响
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-08 DOI: 10.1007/s11223-024-00636-6
S. S. Miao, S. C. Sun, L. Wang, P. Zhang

To improve the high-temperature erosion wear resistance of 304 stainless steel, this study designed and fabricated bionic samples based on the erosion wear resistance characteristics of the desert scorpion body surface. Uniformly distributed ridged bionic units were fabricated on the surface of 304 stainless steel by laser cladding 25% WC-NiCrBSiFe. The experiments were conducted using self-designed high-temperature erosion wear equipment to compare the erosion rates of bionic and untreated samples from room temperature to 1000ºC. The results showed that the erosion rate of the bionic samples was significantly lower than that of the untreated sample at different temperatures. The erosion rate of bionic units slowly increased from room temperature to 1000ºC, showed a decreasing trend at 400–600ºC, and reached a maximum value at 1000ºC, which is 50% of the untreated sample. The bionic unit’s wear mechanism mainly includes chiseling, plowing, and removal of the oxide film, as well as hard phases. Subsequently, the mechanisms of the unit on high temperature erosion wear resistance improvement were suggested: (i) the unique microscopic structure of bionic units with alternating distribution of soft and hard phases can weaken the impact of solid particles, the hard phase resists the plastic deformation and the soft phase absorbs impact energy and hinders crack propagation;(ii) the uniformly distributed ridged units can generate air cushion and shielding effects during high temperature erosion, which can weaken the chiseling and plowing effects of solid particles on the surface of bionic samples.

为提高 304 不锈钢的高温侵蚀耐磨性,本研究根据沙漠蝎身体表面的侵蚀耐磨特性,设计并制作了仿生样品。通过激光熔覆 25% WC-NiCrBSiFe 的方法,在 304 不锈钢表面制作了均匀分布的脊状仿生单元。实验使用自行设计的高温侵蚀磨损设备,比较了仿生和未处理样品从室温到 1000ºC 的侵蚀速率。结果表明,在不同温度下,仿生样品的侵蚀率明显低于未处理样品。仿生单元的侵蚀率从室温到 1000ºC 缓慢上升,在 400-600ºC 时呈下降趋势,在 1000ºC 时达到最大值,是未处理样品的 50%。仿生单元的磨损机理主要包括凿蚀、犁蚀和氧化膜以及硬质相的去除。随后提出了仿生单元改善高温侵蚀耐磨性的机理:(i) 软硬相交替分布的仿生单元独特的微观结构可减弱固体颗粒的冲击,硬相抵抗塑性变形,软相吸收冲击能量,阻碍裂纹扩展;(ii) 均匀分布的脊状单元可在高温侵蚀过程中产生气垫和屏蔽效应,从而减弱固体颗粒对仿生样品表面的凿削和犁耕作用。
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引用次数: 0
期刊
Strength of Materials
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