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Role of SPS temperature and holding time on the properties of Ti3AlC2-doped TiAl composites SPS温度和保温时间对ti3alc2掺杂TiAl复合材料性能的影响
Pub Date : 2022-09-30 DOI: 10.53063/synsint.2022.2383
M. Akhlaghi, E. Salahi, S. A. Tayebifard, G. Schmidt
In order to study the effects of sintering conditions on the properties of TiAl-based materials, two different compositions (TiAl-15 wt% Ti3AlC2 and TiAl-25 wt% Ti3AlC2) were chosen and manufactured by spark plasma sintering at 900 ºC/7 min and 1000 ºC/15 min. The results showed that increasing the MAX phase content had positive effect on the relative density and mechanical properties, but simultaneous increasing the temperature and holding time is more effective in improvement of properties. For TiAl-15 wt% Ti3AlC2 sample, the relative density, Vickers hardness, fracture toughness, and bending strength increased from 92.3%, 3.6 GPa, 10.9 MPa.m1/2, and 206 MPa to 95.2%, 4.5 GPa, 12.0 MPa.m1/2, and 336 MPa, respectively, as the sintering temperature and holding time increased from 900 ºC/7 min to 1000 ºC/15 min. In the case of TiAl-25 wt% Ti3AlC2 sample, increasing the sintering temperature and holding time from 900 ºC/7 min to 1000 ºC/15 min led to the improvement of relative density, Vickers hardness, fracture toughness, and bending strength from 92.8%, 4.1 GPa, 11.2 MPa.m1/2, and 270 MPa to 97.5%, 4.6 GPa, 11.8 MPa.m1/2, and 340 MPa, respectively.
为了研究烧结条件对tial基材料性能的影响,选择了两种不同成分(TiAl-15 wt% Ti3AlC2和TiAl-25 wt% Ti3AlC2),分别在900℃/7 min和1000℃/15 min下进行了火花等离子烧结。结果表明,增加MAX相含量对相对密度和力学性能有积极影响,但同时提高温度和保温时间对性能的改善更为有效。对于ti -15 wt%的Ti3AlC2试样,相对密度、维氏硬度、断裂韧性和抗弯强度分别从92.3%、3.6 GPa、10.9 MPa提高。m1/2, 206 MPa至95.2%,4.5 GPa, 12.0 MPa。当烧结温度和保温时间从900ºC/7 min增加到1000ºC/15 min时,试样的相对密度、维氏硬度、断裂韧性和抗弯强度分别从92.8%、4.1 GPa、11.2 MPa提高到1000ºC/15 min。对于ti -25 wt%的Ti3AlC2试样,烧结温度和保温时间从900ºC/7 min增加到1000ºC/15 min,试样的抗折强度分别为m1/2和336 MPa。m1/2, 270 MPa至97.5%,4.6 GPa, 11.8 MPa。分别为m1/2和340mpa。
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引用次数: 2
On the synthesis and sintering behavior of a novel Mg-Ca alloy, Part I: Mechanical alloying 一种新型镁钙合金的合成及其烧结性能,第一部分:机械合金化
Pub Date : 2022-09-30 DOI: 10.53063/synsint.2022.23118
Parisa Golmohammadi, F. Saljooghi, A. Bahmani, N. Parvin, Behzad Nayebi
A novel Mg-0.7Ca alloy was prepared by the mechanical alloying (MA) process. Different variables were examined in order to obtain the optimum sample with the best milling behavior and potential sinterability. The structural studies were carried out using X-ray Diffractometer (XRD) and scanning electron microscopy (SEM). Crystallite size and lattice strain of the milled samples were examined by Scherrer and Williamson-Hall methods in order to finalize the investigation. The optimum milling time was found to be 60 minutes. In addition, a starch-containing sample with a fraction of 2.5 weight percent seemed to have the best microstructural properties, based on SEM observations and crystallite size assessments. Due discussions about the effective phenomena during the mechanical alloying were also included.
采用机械合金化法制备了一种新型Mg-0.7Ca合金。为了获得具有最佳铣削性能和潜在烧结性能的最佳试样,对不同变量进行了考察。采用x射线衍射仪(XRD)和扫描电镜(SEM)对其结构进行了研究。采用Scherrer和Williamson-Hall方法对磨后样品的晶粒尺寸和晶格应变进行了检测,以完成研究。最佳铣削时间为60分钟。此外,根据扫描电镜观察和晶体大小评估,含有2.5%重量分数的淀粉样品似乎具有最佳的微观结构特性。对机械合金化过程中的有效现象也作了适当的讨论。
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引用次数: 1
Optimum temperature, time and atmosphere of precursor pyrolysis for synthesis of B4C ceramics 前驱体热解合成B4C陶瓷的最佳温度、时间和气氛
Pub Date : 2022-09-30 DOI: 10.53063/synsint.2022.23119
Seyed Faridaddin Feiz, L. Nikzad, H. Majidian, E. Salahi
In this paper, the variables of the pyrolysis operation such as temperature, time, and atmosphere were studied and optimized. At first, the effect of increasing pyrolysis time at lower temperatures was investigated to understand the mutual influence of pyrolysis time and temperature in enhancing the efficiency of B4C synthesis. Then, three pyrolysis atmospheres were selected to find the optimal conditions: burial method in box furnace (air), pyrolysis in tubular furnace (argon), and pyrolysis in box furnace (air). The pyrolyzed powders were finally located inside the tubular furnace at 1500 °C for 4 h under argon atmosphere to synthesize B4C ceramics. X-ray diffractometry (XRD) was employed to determine the optimal processing conditions. The temperature of 600 °C and the holding time of 2 h were selected as the optimal pyrolysis conditions. Meanwhile, the burial method was chosen as the best atmosphere despite having a higher percentage of impurity because of the much lower cost compared to the argon atmosphere.
本文对热解操作的温度、时间、气氛等变量进行了研究和优化。首先,研究了在较低温度下增加热解时间对B4C合成效率的影响,了解热解时间和温度对提高B4C合成效率的相互影响。然后选择3种热解气氛:箱式炉(空气)埋法、管式炉(氩气)热解、箱式炉(空气)热解。最后将煅烧后的粉末置于管状炉内,在1500℃氩气环境下焙烧4h,合成B4C陶瓷。采用x射线衍射(XRD)确定了最佳工艺条件。选择温度为600℃,保温时间为2 h为最佳热解条件。同时,尽管埋藏法的杂质含量较高,但与氩气相比,埋藏法的成本要低得多,因此被选为最佳气氛。
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引用次数: 2
Effect of glass waste as a cement replacement on the mechanical properties of concrete 玻璃废料替代水泥对混凝土力学性能的影响
Pub Date : 2022-09-27 DOI: 10.53063/synsint.2022.23120
S. Ahmadi
Every day several tons of glass dispose as waste. Glass waste, as a non-degradable waste, causes many environmental problems. Using glass waste powder in concrete as a partial substitute for cement has notable effects on the reduction of environmental pollutants, energy consumption, and concrete production costs. In this study, the impact of using waste glass powder in levels of 5, 10, 15, and 20 wt.% as a substitute for cement on the mechanical properties of concrete was evaluated. Chemical analysis of glass and cement samples was determined using X-ray fluorescence (XRF). The flexural and compressive strength of the samples were measured according to ISO 679, Methods of testing cement – Determination of strength, in 3, 7, 28, and 90 days. The results of the compressive strength test showed that the strength of concrete increases by the amount of used glass powder in the concrete composition. The highest value of compressive strength was obtained by the sample with 15 wt.% of glass powder.
每天有好几吨玻璃被当作废物处理掉。玻璃废料作为一种不可降解的废物,造成了许多环境问题。在混凝土中使用玻璃废粉部分替代水泥,对减少环境污染物、降低能耗、降低混凝土生产成本具有显著的效果。在本研究中,用5%、10%、15%和20% wt.%的废玻璃粉替代水泥对混凝土力学性能的影响进行了评估。用x射线荧光(XRF)测定玻璃和水泥样品的化学分析。样品的抗折和抗压强度根据ISO 679水泥测试方法-强度测定,测试时间为3、7、28和90天。抗压强度试验结果表明,混凝土的强度随混凝土成分中玻璃粉用量的增加而增加。当玻粉含量为15wt .%时,试样的抗压强度最高。
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引用次数: 0
Banana-peel derived activated carbon for microwave absorption at X-band frequency 香蕉皮衍生的x波段微波吸收活性炭
Pub Date : 2022-09-18 DOI: 10.53063/synsint.2022.2389
Hojjatollah Soleimani, Jemilat Yetunde Yusuf, H. Soleimani, L. K. Chuan, M. Sabet
The rapid advancement in information technology, communication, and electronic devices elevates the need to develop suitable materials for microwave absorption (MA) which should have the properties of an ideal microwave absorber. Porous activated carbon from agricultural wastes has piqued the interest of MA researchers due to their distinct properties such as good specific surface area, high dielectric loss, good electrical conductivity, and low density. Herein banana peel activated carbon was prepared by activating banana peel precursor with KOH and carbonizing at different temperatures. The difference in the porous structure with varying carbonization temperature was visible in the FESEM image, validated by BET analysis. The Banana Peel Activated carbon samples exhibited good microwave absorption performance, with BP-AC700 displaying a minimum Reflection Loss (RL) of −40.62 dB at 10.72 GHz & 3.0 mm thickness. In addition, the obtained effective absorption bandwidth of 3.5 GHz spanned through the X band frequency. This exceptional microwave absorption was attained due to the sample's good conductive loss and Porous favourable morphology. This study inspires the development of future facile functional agricultural waste-derived microwave absorbers.
随着信息技术、通信技术和电子设备的快速发展,对微波吸收材料的开发提出了更高的要求,这些材料必须具有理想的微波吸收材料的特性。从农业废弃物中提取的多孔活性炭因其具有比表面积大、介电损耗大、导电性好、密度低等独特的特性而引起了研究人员的兴趣。本文采用KOH活化香蕉皮前驱体并在不同温度下炭化制备香蕉皮活性炭。在FESEM图像中可以看到不同碳化温度下多孔结构的差异,并通过BET分析进行验证。香蕉皮活性炭样品表现出良好的微波吸收性能,BP-AC700在10.72 GHz和3.0 mm厚度下的最小反射损耗(RL)为- 40.62 dB。此外,获得的有效吸收带宽为3.5 GHz,横跨X波段频率。这种特殊的微波吸收是由于样品的良好导电损失和多孔有利的形态。本研究为未来开发简易功能农业废弃物微波吸收器提供了启示。
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引用次数: 1
Investigation of flame retardancy properties of polypropylene-colemanite and intumescent flame retardant additive blends 聚丙烯-colemanite与膨胀型阻燃添加剂共混物的阻燃性能研究
Pub Date : 2022-09-10 DOI: 10.53063/synsint.2022.2397
Merve Kahraman, N. Kızılcan
Polypropylene (PP) represents a considerable proportion of polyolefins (PO) used in different industrial applications such as automobile components, textiles, packaging, insulation, medical devices, various housewares and household appliances due to its efficient cost, desirable mechanical, thermal and electrical properties, easy processability and recyclability. Because of its carbonaceous structure, PP is a highly flammable material with a LOI value of 18 that presents serious fire hazard. In this research, Intumescent flame retardant (IFR) and colemanite were added to polypropylene to compose 30% of the total mass of the polymeric compounds and the synergistic effect of colemanite with intumescent flame retardant (IFR) additive in PP was investigated by limiting oxygen index (LOI), glow wire test (GWT), UL-94 test and mechanical properties measurements. The LOI, UL 94 and glow wire test results showed that colemanite had a significant effect on flame retardancy and LOI value which can reach to 37.6 % with loading level of 2 wt.% colemanite at the total amount of flame retardant additives kept constant at 30 wt.%. Additionally, the PP/IFR compounds passed UL 94 V0 rating and both 750 °C and 850 °C glow wire tests and with 2-8 wt.% colemanite loading. According to TGA analyses, the results indicated that colemanite improved the thermal stability of PP/IFR compounds and also promoted the formation of char layer. When colemanite mineral added to polypropylene without IFR system, it has no effect on flame retardancy properties of polypropylene. When all properties have been taken into consideration, colemanite can be used up to 6 wt% in IFR.
聚丙烯(PP)在聚烯烃(PO)中占相当大的比例,用于不同的工业应用,如汽车零部件、纺织品、包装、绝缘、医疗设备、各种家庭用品和家用电器,因为它具有高效的成本、理想的机械、热和电气性能、易于加工和可回收性。由于其碳质结构,PP是一种高度易燃的材料,其LOI值为18,具有严重的火灾危险。在聚丙烯中加入膨胀型阻燃剂(IFR)和colemanite,使其占聚合物总质量的30%,并通过极限氧指数(LOI)、热丝测试(GWT)、UL-94测试和力学性能测试,研究了膨胀型阻燃剂(IFR)与colemanite添加剂在PP中的增效作用。LOI、UL 94和灼热丝测试结果表明,当掺量为2 wt.%时,阻燃剂的LOI值可达37.6%,阻燃剂总掺量为30 wt.%。此外,PP/IFR化合物通过UL 94 V0等级和750°C和850°C的灼热丝测试,并具有2-8 wt.%的colemanite负载。TGA分析结果表明,煤柱石提高了PP/IFR化合物的热稳定性,促进了炭层的形成。在聚丙烯中加入非IFR体系的colemanite矿物对聚丙烯的阻燃性能没有影响。当考虑到所有的性质时,在IFR中可以使用高达6 wt%的colemanite。
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引用次数: 0
Influence of Al content on microstructure and optical transmittance of sol-gel dip-coated ZnO films Al含量对溶胶-凝胶浸渍ZnO薄膜微观结构和透光率的影响
Pub Date : 2022-08-12 DOI: 10.53063/synsint.2022.2396
M. Tonka, Feyza Guzelcimen, N. Baydogan
Aluminum-doped zinc oxide thin film (Al:ZnO) was derived by the sol-gel dip-coating technique to analyze the doping effect on the film’s crystal structure and optical transparency. The surface structure of the thin film had the particles in the nano-spherical form. Al amount changed surface roughness with the variation of the grain size. The crystal structure of ZnO was wurtzite (in XRD analysis). The surface morphology of the film was also examined with SEM images. The effect of Al doping was investigated to evaluate the necessary amount of Al on the optical properties. The films show high optical transparency (~85%) at specific Al doping amounts (0.8-1.6%).
采用溶胶-凝胶浸涂技术制备了掺杂铝的氧化锌薄膜(Al:ZnO),分析了掺杂对薄膜晶体结构和光学透明度的影响。薄膜的表面结构为纳米球形颗粒。铝的加入使表面粗糙度随晶粒尺寸的变化而变化。ZnO的晶体结构为纤锌矿(XRD分析)。薄膜的表面形貌也用扫描电镜图像进行了检测。研究了Al掺杂对光学性能的影响,评价了Al掺杂对光学性能的影响。在特定Al掺杂量(0.8 ~ 1.6%)下,薄膜具有较高的光学透明度(~85%)。
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引用次数: 0
Development of cordierite-based glass-ceramics by slip casting through selecting the appropriate sintering conditions 通过选择合适的烧结条件,研制了堇青石基微晶玻璃
Pub Date : 2022-06-29 DOI: 10.53063/synsint.2022.22116
M. Maleki, H. Majidian, S. Banijamali, Mohammed Zakeri
The present work aims to prepare a dense cordierite-based glass-ceramic through slip casting and consequent heat treatment procedures. In this regard, sintering conditions were considered as the key variables to improve the properties of the glass-ceramic. For this purpose, glass frit powder was prepared through melting oxide powders (in the system of SiO2-Al2O3-TiO2-K2O-CaO-MgO). The mixed powders were then heat treated at 1450 °C for 1 hour and quenched in water. The glass frit powder was slip cast using the appropriate dispersant. Sintering was carried out by one-step, two-step, and three-step procedures. Specimens were characterized in terms of various analysis techniques including dilatometry, X-ray diffractometry, scanning electron microscopy, and mechanical strength measurement. Among the examined specimens, the sample sintered by a three-step approach was considered the optimized one which attained zero porosity. According to the obtained results, cordierite crystals were observable in this glass-ceramic matrix. A low coefficient of thermal expansion and a low dielectric constant were observed for the optimized glass-ceramic sample. The obtained results confirmed that the homogenous distributions of crystalline phases are responsible for the appropriate and desirable properties of the prepared glass-ceramic.
目前的工作旨在通过滑移铸造和随后的热处理程序制备致密的堇青石基玻璃陶瓷。因此,烧结条件是影响微晶玻璃性能的关键因素。为此,通过熔融氧化物粉末(在sio2 - al2o3 - tio2 - k20 - cao - mgo体系中)制备玻璃熔块粉。然后将混合粉末在1450℃下热处理1小时,并在水中淬火。采用适当的分散剂对玻璃熔块粉末进行滑铸。烧结分一步、两步和三步进行。用各种分析技术对样品进行了表征,包括膨胀测量法、x射线衍射法、扫描电子显微镜和机械强度测量。在试验试样中,采用三步法烧结的试样被认为是达到零孔隙率的最佳试样。根据所得结果,在该玻璃陶瓷基体中观察到堇青石晶体。优化后的玻璃陶瓷样品具有较低的热膨胀系数和介电常数。所得结果证实,晶相的均匀分布是制备的玻璃陶瓷具有适当和理想性能的原因。
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引用次数: 0
Reactive spark plasma sintering of ZrB2-TiC composites: Role of nano-sized carbon black additive 反应放电烧结ZrB2-TiC复合材料:纳米炭黑添加剂的作用
Pub Date : 2022-05-21 DOI: 10.53063/synsint.2022.22107
Hamid Istgaldi, M. Mehrabian, F. Kazemi, Behzad Nayebi
ZrB2-TiC composites with and without nano-sized carbon black as the sintering additive were densified through spark plasma sintering at 1900 °C for 7 minutes under the applied pressure of 40 MPa. The role of carbon black in densification behavior, phase arrangement, microstructural characteristics and mechanical properties of the sintered composites were then investigated. While both of the composite samples were found to be fully sintered, the thermodynamic of the reactive sintering was also studied. Results indicated that whereas the reactive sintering process leads to complete consumption of TiC through the formation of the solid solution as the matrix in both of the composite samples, the presence of carbon black at the initial composition of the samples can result in remained carbon at the final microstructure. Besides the in-situ synthesized zirconium carbide as the major reinforcement phase, such a remained carbon can lead to significantly different mechanical behavior of the composites. Accordingly, the hardness of 21.8 and 24.3 GPa and the indentation fracture toughness of 3.3 and 4.5 MPa.m0.5 were obtained for carbon-black free and doped samples, respectively. The densification, hardening, and toughening mechanisms in both of the composite samples were finally discussed.
以纳米炭黑为烧结添加剂和不添加纳米炭黑为烧结添加剂的ZrB2-TiC复合材料,在40 MPa的压力下,在1900℃下烧结7 min,进行了烧结致密化。研究了炭黑对烧结复合材料致密化行为、相排列、显微组织特征和力学性能的影响。结果表明,两种复合材料均达到了完全烧结状态,并对反应烧结的热力学性质进行了研究。结果表明,反应烧结过程通过在两种复合样品中形成作为基体的固溶体导致TiC的完全消耗,而样品初始成分中炭黑的存在会导致最终微观结构中残留碳。除了原位合成的碳化锆作为主要的增强相外,这种残余的碳会导致复合材料力学行为的显著不同。因此,无炭黑和掺杂样品的硬度分别为21.8和24.3 GPa,压痕断裂韧性分别为3.3和4.5 MPa.m0.5。最后讨论了两种复合材料的致密化、硬化和增韧机理。
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引用次数: 4
Ultrasonic properties of Ni–Fe–B4C cermets produced by tube furnace sintering 管炉烧结法制备Ni-Fe-B4C陶瓷的超声性能
Pub Date : 2022-04-18 DOI: 10.53063/synsint.2022.2287
Vildan Özkan Bilici
B4C–Fe–based cermets with various Ni concentrations were produced by tube furnace sintering using the powder metallurgy method. The prepared cermets were sintered at 1000 °C under the argon shroud. Ultrasonic properties such as ultrasonic wave velocities, ultrasonic longitudinal and shear attenuation values, Young's (elastic) modulus, and Poisson’s ratio were determined by the pulse-echo method using 2 MHz and 4 MHz probes. The obtained ultrasonic properties were used to characterize the properties of the samples. It was observed that ultrasonic wave velocities and Young's modulus decreased with increasing Ni concentration. At the same time, ultrasonic attenuation values and Poisson ratio increased with increasing Ni concentration. According to the results, the amount of Ni has an effective role in the structure of the cermets.
采用粉末冶金方法,采用管式炉烧结法制备了不同镍浓度的b4c - fe基陶瓷。制备的陶瓷在1000℃氩气罩下烧结。采用脉冲回波法,利用2 MHz和4 MHz探头,测定了超声波速、超声纵向和剪切衰减值、杨氏(弹性)模量和泊松比等超声特性。所得的超声性能用于表征样品的性能。超声波速和杨氏模量随Ni浓度的增加而减小。同时,超声衰减值和泊松比随Ni浓度的增加而增大。结果表明,Ni的含量对陶瓷的结构有有效的影响。
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引用次数: 1
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Synthesis and Sintering
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