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Is synthesizing a Cu35Co35Ni20Ti5Al5 high-entropy alloy beyond the rules of solid-solution formation? 合成 Cu35Co35Ni20Ti5Al5 高熵合金是否超越了固溶体形成的规律?
Pub Date : 2023-12-01 DOI: 10.53063/synsint.2023.34177
Samaneh Mamnooni, Ehsan Borhani, Hassan Heydari
In this research, an attempt was made to produce multi-component nanocrystalline Cu­35Co35Ni20Ti5Al5 alloy by mechanical alloying. To produce this high-entropy alloy, the primary powders were milled for 40 h and characterized by XRD, SEM, EDS, and DSC analyses. The milling process has reduced the size of the crystallites to the nanometer scale and a nanostructured multicomponent powder with a crystallite size of 29 nm was obtained. According to the XRD patterns and EDS maps of the milled powder for the longest time, aluminum and copper were homogeneously distributed, cobalt had a less homogeneous distribution than these two elements, but nickel and titanium remained in concentrated spots. Finally, thermodynamic calculations were done to clarify the reason for the impossibility of forming a solid solution for the synthesis of the Cu­35Co35Ni20Ti5Al5 high-entropy alloy.
本研究尝试采用机械合金化法制备多组分纳米晶Cu-35Co35Ni20Ti5Al5合金。为了制备这种高熵合金,我们将原粉研磨40 h,并通过XRD、SEM、EDS和DSC分析对其进行了表征。研磨工艺使晶粒尺寸减小到纳米级,得到了晶粒尺寸为29 nm的纳米多组分粉体。根据研磨后最长时间粉末的XRD图谱和EDS图谱,铝和铜的分布较为均匀,钴的分布不均匀,而镍和钛的分布较为集中。最后,通过热力学计算阐明了Cu-35Co35Ni20Ti5Al5高熵合金不可能形成固溶体的原因。
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引用次数: 0
Numerical optimization of sample and die geometric parameters to increase the attainable temperature during spark plasma sintering of TiC ceramics 对样品和模具几何参数进行数值优化,以提高 TiC 陶瓷火花等离子烧结过程中的可达到温度
Pub Date : 2023-11-20 DOI: 10.53063/synsint.2023.34179
Saeed Mohammad Bagheri, Mohsen Naderi, M. Vajdi, Farhad Sadegh Moghanlou, Ali Tarlani Beris
The present study offers a comprehensive thermal modeling of spark plasma sintering (SPS) for a titanium carbide (TiC) sample. Utilizing COMSOL Multiphysics Software, the research investigates the temperature distribution within the TiC sample, situated within a graphite die. The study employs governing equations for heat diffusion, augmented by terms accounting for Joule heating, to calculate temperature variations. Boundary conditions, particularly at the upper and lower limits of the system, are explicitly accounted for, with cooling mechanisms modeled as convection. Through the application of the Taguchi method and Analysis of Variance (ANOVA), the study identifies the diameter of the sintering sample as the most significant parameter affecting the maximum temperature at the center of the TiC sample, with a significance of about 87%. The outer diameter of the graphite die followed with a significance of slightly more than 10%, and the thickness of the TiC sample had a significance of around 2%. The findings contribute to a nuanced understanding of the SPS process, offering valuable insights for optimizing the sintering parameters. Numerical results further underscore the importance of specific geometric parameters in the SPS process. This study serves as a robust foundation for future research aimed at refining the SPS process for TiC samples and other materials.
本研究对碳化钛(TiC)样品的火花等离子烧结(SPS)进行了全面的热建模。研究利用 COMSOL Multiphysics 软件,对位于石墨模具内的 TiC 样品的温度分布进行了研究。研究采用了热扩散控制方程,并增加了焦耳加热项,以计算温度变化。研究明确考虑了边界条件,特别是系统的上限和下限,并将冷却机制模拟为对流。通过应用田口方法和方差分析(ANOVA),研究确定烧结样品的直径是影响 TiC 样品中心最高温度的最重要参数,其显著性约为 87%。其次是石墨模具的外径,显著性略高于 10%,TiC 样品的厚度显著性约为 2%。这些发现有助于深入理解 SPS 工艺,为优化烧结参数提供了宝贵的见解。数值结果进一步强调了特定几何参数在 SPS 过程中的重要性。这项研究为今后旨在改进 TiC 样品和其他材料 SPS 工艺的研究奠定了坚实的基础。
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引用次数: 0
Recent advances in synthesis of MXene-based electrodes for flexible all-solid-state supercapacitors 用于柔性全固态超级电容器的 MXene 基电极合成的最新进展
Pub Date : 2023-09-27 DOI: 10.53063/synsint.2023.33163
Asieh Akhoondi, Mostafa Y. Nassar, Brian Yuliarto, Hicham Meskher
Various energy storage sources have been developed so far, among which supercapacitors are more important for the forthcoming generations due to their small size and portability. Supercapacitors as good alternatives to batteries have recently attracted more attention because they have higher power and excellent charging-discharging rate which is considered as a challenging issue that limits the use of batteries. Supercapacitors also have other advantages over batteries, including higher reversibility and cycle life, lower maintenance costs, and safer electrode materials. MXenes have emerged as a new class of 2D composites in electrode materials for supercapacitors as low-cost and environment-friendly carbides and nitrides. MXenes are suitable inorganic compounds with excellent electrochemical properties and mechanical integrity to improve supercapacitor energy density at a new interval. This review presents new synthesis strategies to prevent the self-accumulation of MXene layers. First, the fundamental working theories of different supercapacitors are outlined. Next, an overview of the electrode material based on MXenes is outlined, and the latest solutions for increasing the active sites and improving the ion transfer rate have been collected. Hybridization and doping of MXenes change the properties of the composite, leading to a transformation in the structure and an increase in the capacitance. Furthermore, the utilization of double-transition metal MXenes solves challenges such as structural destruction and short life spans in multiple charge-discharge cycles. Then evaluation of the new MXene-based electrode materials in all-solid-state supercapacitors has been summarized. Finally, an overview of the latest developments in the creation of all-solid-state flexible supercapacitors as well as our predictions for future lines of inquiry is provided.
迄今为止,已开发出多种能源存储源,其中超级电容器因其体积小、便于携带,对下一代人来说更为重要。超级电容器作为电池的良好替代品,最近吸引了更多的关注,因为它们具有更高的功率和出色的充放电速率,这被认为是限制电池使用的一个挑战性问题。与电池相比,超级电容器还具有其他优势,包括更高的可逆性和循环寿命、更低的维护成本以及更安全的电极材料。二氧化二烯作为低成本、环保的碳化物和氮化物,已成为超级电容器电极材料中的一类新型二维复合材料。MXenes 是合适的无机化合物,具有优异的电化学性能和机械完整性,可在新的区间内提高超级电容器的能量密度。本综述介绍了防止 MXene 层自累积的新合成策略。首先,概述了不同超级电容器的基本工作理论。接着,概述了基于二氧化二烯的电极材料,并收集了增加活性位点和提高离子转移率的最新解决方案。二氧化二烯的杂化和掺杂改变了复合材料的特性,从而导致结构的转变和电容的增加。此外,双跃迁金属 MXenes 的使用解决了多次充放电循环中结构破坏和寿命短等难题。然后,总结了对全固态超级电容器中基于二氧化二烯的新型电极材料的评估。最后,综述了在制造全固态柔性超级电容器方面的最新进展,以及我们对未来研究方向的预测。
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引用次数: 0
Comparison of residual carbon content and morphology of B4C powders synthesized under different conditions 不同条件下合成的B4C粉末的残碳含量和形貌比较
Pub Date : 2023-09-26 DOI: 10.53063/synsint.2023.33171
Seyed Faridaddin Feiz, Leila Nikzad, Hudsa Majidian, Esmaeil Salahi
In this article, the impact of different B4C synthesis methods on the amount of residual carbon and the final morphology of the prepared ceramic particles was investigated. The main materials for the synthesis of B4C were glucose and boric acid, and the effects of adding tartaric acid and performing mechanical activation were studied. For this purpose, two methods of carbon dissolution and boron carbide oxidation were used to determine the amount of residual carbon in the ceramic products. The results of the investigations on the sample synthesized in optimal conditions showed that if additives and mechanical activation are not used, about 7 wt% of carbon will remain in the synthesized powder. The amount of carbon decreased to 5.7 wt% with mechanical activation, but the best result was obtained with the addition of tartaric acid, in which the amount of impurity dropped to 3.3 wt%. Finally, the size and morphology of B4C particles and carbon impurities were observed and compared using a scanning electron microscope.
在本文中,研究了不同的B4C合成方法对制备的陶瓷颗粒的残余碳量和最终形貌的影响。以葡萄糖和硼酸为主要原料合成B4C,研究了添加酒石酸和机械活化对B4C合成的影响。为此,采用溶碳法和碳化硼氧化法测定陶瓷制品中残余碳的含量。对最佳条件下合成的样品进行了研究,结果表明,如果不使用添加剂和机械活化,合成粉末中约有7 wt%的碳残留。机械活化后炭的含量降至5.7 wt%,而加入酒石酸后杂质含量降至3.3 wt%,效果最好。最后,利用扫描电镜对B4C颗粒和碳杂质的大小和形貌进行了观察和比较。
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引用次数: 0
Corrosion behavior of TiN and TiCN coatings synthesized by PVD on the spark plasma sintered NiTi substrate PVD合成TiN和TiCN涂层在放电等离子烧结NiTi基体上的腐蚀行为
Pub Date : 2023-09-26 DOI: 10.53063/synsint.2023.33166
Nasim Botshekanan, Hudsa Majidian, Mohammad Farvizi
TiN and TiCN coatings have garnered widespread attentions in the field of materials science and engineering because of their exceptional characteristics, including high melting point, excellent thermal conductivity, remarkable chemical stability, superior corrosion and wear resistance, and notable biocompatibility. These properties make them highly suitable for coating various alloys, and as a result, they have been successfully applied in numerous applications. The aim of this research study is to delve into the corrosion behavior of spark plasma sintered NiTi substrates that were coated with TiN and TiCN employing physical vapor deposition (cathodic arc technology). In order to comprehensively analyze the corrosion response, potentiodynamic polarization and electrochemical impedance spectroscopy techniques were employed. To gain deeper insights into the impact of the coating, a meticulous comparison was conducted between the corrosion resistance of the uncoated specimen and that of the coated ones. The results showcased a significant enhancement in corrosion resistance for both coated samples when compared to the uncoated NiTi substrate. However, it was found that the TiN-coated specimen showed even higher corrosion resistance than the TiCN-coated counterpart. These findings highlight the superiority of TiN coatings in terms of corrosion resistance when applied on the NiTi substrate.
TiN和TiCN涂层因其高熔点、优异的导热性、优异的化学稳定性、优异的耐蚀性和耐磨性以及显著的生物相容性等特点,在材料科学和工程领域得到了广泛的关注。这些特性使它们非常适合涂覆各种合金,因此,它们已成功地应用于许多应用中。本研究的目的是深入研究采用物理气相沉积(阴极电弧技术)涂层TiN和TiCN的火花等离子烧结NiTi衬底的腐蚀行为。为了全面分析腐蚀响应,采用了动电位极化和电化学阻抗谱技术。为了更深入地了解涂层的影响,对未涂层的样品和涂层的样品的耐腐蚀性进行了细致的比较。结果表明,与未涂覆的NiTi基板相比,两种涂层样品的耐腐蚀性都有显著增强。然而,发现tin涂层试样比ticn涂层试样具有更高的耐腐蚀性。这些发现突出了TiN涂层在NiTi基体上的耐腐蚀性优势。
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引用次数: 0
Ablation behavior of ZrB2–SiC–Si composites with WC and MoSi2 additives coated through SPS on graphite 通过 SPS 在石墨上涂覆含有 WC 和 MoSi2 添加剂的 ZrB2-SiC-Si 复合材料的烧蚀行为
Pub Date : 2023-09-25 DOI: 10.53063/synsint.2023.33173
Mehran Jaberi Zamharir, Mohammad Zakeri, Zahra Jahangiri, Ahad Mohammadzadeh
The intention of this paper is to investigate the resistance to ablation of shielding composite coatings built with ultra-high temperature ceramic materials on graphite substrate. To apply the coating on the graphite, the spark plasma sintering route was employed. The applied monolayer coatings had the base compositions of ZrB2–SiC–Si with the additives of WC and MoSi2, both in the same contents of 1.25 and 3.75 vol%. The outcomes achieved from the ablation tests by oxyacetylene flame showed that applying the protective composite coatings notably enhances the resistance to ablation of the substrate made of graphite. The coating containing more of WC and MoSi2 additives had better performance in terms of ablation resistance in 30-210 seconds. The formation of an oxide layer of (Zr,Si)O2 at the beginning of the ablation process and creating a layer with a porous microstructure on the composite coating surface functioned as a barrier against the destruction and erosion of the inner parts during longer ablation times.
本文旨在研究在石墨基底上使用超高温陶瓷材料制成的屏蔽复合涂层的抗烧蚀性。在石墨上涂覆涂层时,采用了火花等离子烧结工艺。应用的单层涂层的基本成分为 ZrB2-SiC-Si,添加剂为 WC 和 MoSi2,两者的含量分别为 1.25 和 3.75 Vol%。氧乙炔焰烧蚀试验的结果表明,使用复合保护涂层可显著提高石墨基底的抗烧蚀能力。含有更多 WC 和 MoSi2 添加剂的涂层在 30-210 秒内的抗烧蚀性能更好。在烧蚀过程开始时形成的 (Zr,Si)O2 氧化层,以及在复合涂层表面形成的多孔微结构层,在较长的烧蚀时间内起到了防止内部零件被破坏和侵蚀的作用。
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引用次数: 0
Densification-crystallization behavior of biodegradable copper-doped modified 45S5 glasses 可生物降解的掺铜改性 45S5 玻璃的致密化-结晶行为
Pub Date : 2023-09-24 DOI: 10.53063/synsint.2023.33174
Ahad Saeidi, S. Banijamali, M. Heydari
In the current work, modified 45S5 glasses containing different amounts of copper oxide (1, 3, and 5 weight ratios) were prepared using melting procedure and characterized for their physical properties after sintering at various temperatures. Characterization of the copper doped glasses was performed using various analytical techniques, including X-ray diffractometry, differential thermal analysis, and scanning electron microscopy. To this purpose, a systematic study was conducted on densification-crystallization of the copper doped glasses and optimizing sintering temperature. Differential thermal analysis revealed weak exothermic peaks located above 800 °C, corresponding to the crystallization temperature (Tc) of the studied glasses. This analysis suggests that copper oxide has a limited effect on the thermal properties of the modified 45S5 glasses. Densification behavior of glass specimens was studied at temperatures ranging from 600 to 850 °C. The optimal densification temperature was found to be 650 °C, respectively. The results indicated that the presence of copper ions in the structure of studied glasses results in the formation of porous structures after sintering. It seems that copper ions generate oxygen gas during sintering and promote the formation of a cellular foam structures.
在当前的研究工作中,采用熔融程序制备了含有不同数量氧化铜(1、3 和 5 重量比)的改性 45S5 玻璃,并在不同温度下烧结后对其物理性质进行了表征。掺铜玻璃的表征采用了多种分析技术,包括 X 射线衍射仪、差热分析和扫描电子显微镜。为此,对掺铜玻璃的致密化-结晶和烧结温度的优化进行了系统研究。差热分析显示,所研究玻璃的结晶温度(Tc)在 800 ℃ 以上有微弱的放热峰。这一分析表明,氧化铜对改性 45S5 玻璃的热性能影响有限。在 600 至 850 °C 的温度范围内对玻璃试样的致密化行为进行了研究。发现最佳致密化温度分别为 650 ℃。结果表明,铜离子存在于所研究的玻璃结构中,导致烧结后形成多孔结构。看来铜离子在烧结过程中产生了氧气,促进了蜂窝状泡沫结构的形成。
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引用次数: 0
Numerical assessment of ceramic micro heat exchangers working with nanofluids by Taguchi optimization approach 基于田口优化方法的纳米流体陶瓷微热交换器数值评估
Pub Date : 2023-09-22 DOI: 10.53063/synsint.2023.33169
Mohsen Naderi, Mohammad Vajdi, Farhad Sadegh Moghanlou, Hossein Nami
The rapid advancements in microsystems technology have necessitated the exploration of innovative materials for efficient thermal management in micro heat exchangers. This research delves into the performance evaluation of three ultra-high temperature ceramics (UHTCs): ZrB2, BeO, and Si3N4 as alternative micro heat exchanger fabrication materials. The study systematically assessed the ceramics' interaction with Al2O3-nanofluids across diverse volume percentages and mass flow rates using the Taguchi optimization method. Beryllium oxide (BeO) emerged as the superior material, registering warm outlet temperatures as low as 64.86°C and cold outlet peaks at 31.68°C. Sensitivity analyses further underscored the critical role of inlet temperature on outlet dynamics, with warm and cold outlets showing significances of ~72% and ~99%, respectively. Additionally, the research pinpointed 0.75 vol% as the optimal Al2O3-nanofluid concentration, yielding the most favorable performance metrics across the ceramics.
在微系统技术的快速发展,有必要探索创新的材料,在微型热交换器的有效热管理。本研究探讨了ZrB2、BeO和Si3N4三种超高温陶瓷(UHTCs)作为微热交换器替代材料的性能评价。本研究采用Taguchi优化方法系统评估了陶瓷在不同体积百分比和质量流量下与al2o3纳米流体的相互作用。氧化铍(BeO)是最优材料,其出口温度低至64.86°C,出口温度低至31.68°C。敏感性分析进一步强调了进口温度对出口动力学的关键作用,暖出口和冷出口分别显示出~72%和~99%的显著性。此外,该研究确定0.75体积%为最佳al2o3纳米流体浓度,从而产生最有利的陶瓷性能指标。
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引用次数: 1
Microwave sintering of ZrB2-based ceramics: A review zrb2基陶瓷的微波烧结研究进展
Pub Date : 2023-08-06 DOI: 10.53063/synsint.2023.33129
Samira Savani, M. Alipour, Ankur Sharma, D. Benny Karunakar
Recently, microwave sintering has absorbed remarkable attention on the basis of enhanced microstructural/mechanical characteristics in comparison with conventional sintering techniques based on powder technology. This method not only can be employed for the processing of metals, alloys, and metal matrix composites but also for the manufacturing of advanced ceramics and ceramic matrix composites. Zirconium diboride (ZrB2) as an interesting member of ultrahigh temperature ceramics is one of the most undertaking candidates in modern structural ceramics applications. This paper reviews the processing-densification-mechanical properties correlations in microwave-sintered ZrB2-based ceramics and composites. The text concentrates on the microwave-assisted production of ZrB2 divided into two categories: synthesis of ZrB2 powders by microwave sintering and sintering of ZrB2-based ceramics and composites by microwave sintering. The effects of some additives and reinforcements, such as B4C, SiC, TiC, and MgO, on zirconium diboride's densification and mechanical properties are summarized.
近年来,与基于粉末技术的传统烧结技术相比,微波烧结在增强显微组织/力学特性的基础上引起了人们的广泛关注。该方法不仅可用于金属、合金和金属基复合材料的加工,也可用于制造高级陶瓷和陶瓷基复合材料。二硼化锆(ZrB2)作为超高温陶瓷的一个有趣的成员,是现代结构陶瓷应用中最有前途的候选材料之一。本文综述了微波烧结zrb2基陶瓷及其复合材料的加工-致密-力学性能关系。本文主要介绍了微波辅助制备ZrB2的方法,分为微波烧结制备ZrB2粉末和微波烧结制备ZrB2基陶瓷及复合材料两大类。综述了B4C、SiC、TiC、MgO等添加剂和增强剂对二硼化锆致密化和力学性能的影响。
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引用次数: 0
Lithium ion conductivity, crystallization tendency, and microstructural evolution of LiZrxTi2-x(PO4)3 NASICON glass-ceramics (x = 0 - 0.4) lizzrxti2 -x(PO4)3 NASICON微晶玻璃(x = 0 - 0.4)的锂离子电导率、结晶倾向及微观结构演变
Pub Date : 2023-06-30 DOI: 10.53063/synsint.2023.32148
P. Goharian, A. Aghaei, B. Eftekhari Yekta, S. Banijamali
In this research, NASICON type (LiZrXTi2-X(PO4)3) glass-ceramics were fabricated (x = 0.1, 0.2, 0.3, 0.4). Lithium-ion conductivity along with the crystallization tendency and microstructural features were examined in this regard. Parent glasses obtained through melt quenching were converted to the glass-ceramic specimens after one-step heat treatment procedure. The resultant glass-ceramics were deeply explored by means of different techniques including scanning electron microscope, differential thermal analysis, X-ray diffractometry, and ionic conductivity measurements. According to the obtained results, presence of Zr4+ ions in the glass network and its gradual increase caused the enhanced crystallization temperature as well as declined crystallinity and microstructure coarsening. In all studied glass-ceramics, LiT2(PO4)3 solid solution was the dominant crystalline phase and Zr4+ ions partly substituted in the structure of this crystalline phase. Moreover, presence of Zr4+ ions in the glass composition resulted in diminished lithium-ion conductivity of corresponded glass-ceramics at ambient temperature. Consequently, total conductivity of specimen with the highest level of ZrO2 (x = 0.4) was measured to be 0.78 x 10-5 Scm-1, being considerably less than ionic conductivity of the base (x = 0) glass-ceramic (3.04 x 10-5 Scm-1). It seems that less crystallinity of ZrO2 containing glass-ceramics decreases required connectivity between the lithium-ion free paths and is responsible for the diminished ionic conductivity of these specimens.
本研究制备了NASICON型(LiZrXTi2-X(PO4)3)微晶玻璃(x = 0.1, 0.2, 0.3, 0.4)。研究了锂离子的电导率、结晶倾向和微观结构特征。通过熔融淬火得到的母玻璃经过一步热处理后转化为玻璃陶瓷试样。通过扫描电子显微镜、差热分析、x射线衍射和离子电导率测量等不同的技术对所得微晶玻璃进行了深入的研究。结果表明,Zr4+离子在玻璃网络中存在并逐渐增加,导致晶化温度升高,结晶度下降,微观结构粗化。在所有研究的微晶玻璃中,LiT2(PO4)3固溶体是主要晶相,Zr4+离子部分取代在该晶相结构中。此外,玻璃组分中Zr4+离子的存在导致相应玻璃陶瓷的锂离子电导率在室温下降低。因此,ZrO2含量最高(x = 0.4)的样品的总电导率测量为0.78 × 10-5 cm-1,大大低于碱(x = 0)玻璃陶瓷(3.04 × 10-5 cm-1)的离子电导率。似乎含ZrO2的微晶玻璃结晶度降低了锂离子自由路径之间所需的连通性,这是导致这些样品离子电导率降低的原因。
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引用次数: 1
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Synthesis and Sintering
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