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The Production and Physical Characterization of Polybutylene Succinate Multifilament Yarns 聚琥珀酸丁烯复合长丝的制备及物理性能研究
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-10-18 DOI: 10.32710/tekstilvekonfeksiyon.1071447
K. Kılınç, E. Karaca
There are significant problems in the production, use and waste management of petroleum-based polymers due to the increasing plastic waste problem, exceeding limit of the greenhouse gas emissions and decreasing fossil resources. The textile sector is the second sector that causes the plastic waste problem after the packaging sector. About 65% of the total yarn produced in the textile industry consists of yarns obtained from petroleum-based polymers. Biopolymers come to the fore in studies carried out within the scope of sustainability philosophies such as using of renewable raw materials, recycling at the end of their life and decomposition without harming the nature. In this study, it is aimed to produce biobased and biodegradable polybutylene succinate (PBS) polymer into multifilament yarn by melt spinning method and examine the effect of different winder speeds on the textile values of PBS yarns. In this context, multifilament yarns with round cross-sections were produced at 4 various winder speeds. The linear density, elongation (at Fmax) and tenacity of the produced yarns were obtained by performing analyzes, and also cross-sectional images of the filaments were also taken. The results suggested that the elongation (at Fmax) and dtex values decrease, and the tenacity value increases due to increasing winder speed. Additionally, the cross-section properties of the PBS multifilament yarn are smooth round sections and that the filaments in a yarn have similar diameters to each other.
由于塑料废弃物问题日益严重、温室气体排放超过限制以及化石资源的减少,石油基聚合物的生产、使用和废物管理面临着重大问题。纺织行业是造成塑料垃圾问题的第二大行业,仅次于包装行业。纺织工业生产的纱线中约有65%是由石油基聚合物制成的纱线。生物聚合物在可持续发展理念范围内的研究中脱颖而出,例如使用可再生原材料,在其使用寿命结束时进行回收,以及在不损害自然的情况下进行分解。本研究采用熔融纺丝法生产生物基和可生物降解的聚琥珀酸丁二烯(PBS)聚合物成多长丝,并考察了不同纺纱速度对PBS纱线纺织性能的影响。在这种情况下,在4种不同的纺纱速度下生产了具有圆形截面的多长丝。通过分析得到了纱线的线密度、伸长率(Fmax)和强力,并对长丝进行了截面成像。结果表明,随着卷取机转速的增加,伸长率(Fmax)和dtex值降低,韧性值升高。此外,PBS复合长丝的横截面性能是光滑的圆形截面,并且纱线中的长丝彼此具有相似的直径。
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引用次数: 0
A novel approach for developing smart cotton fabric with dynamic breathability and easy care features 一种开发具有动态透气性和易于护理功能的智能棉织物的新方法
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-10-13 DOI: 10.32710/tekstilvekonfeksiyon.1065260
Nazife Korkmaz Memiş, Sibel Kaplan
In this study, cotton fabrics were treated with temperature-water responsive nanocomposites consisting of shape memory polyurethane (SMPU) and cellulose nanowhiskers (CNWs), for smart crease recovery/retention functions besides breathability with dynamic porosity. The smart crease recovery/retention functions were determined in air/water at different temperatures and relative humidity simulating laundry and drying processes and air permeability test was conducted at different fabric temperatures. Also, physical-mechanical properties (weight, thickness, bending rigidity, and strength) and washing fastness properties were evaluated. Fourier-transform infrared (FT-IR) and scanning electron microscope (SEM) analyses confirm the SMPU-CNW nanocomposite presence on fabric. Test results show that the treated cotton fabrics have not only dual responsive shape memory properties providing smart permeability, but also dynamic crease recovery/retention with enhanced mechanical properties. This method could contribute t ecological and economic aspects of sustainability as a result of less energy and polymer consumption with non-ironing property and treatment procedures and low chemical footprint.
在本研究中,用由形状记忆聚氨酯(SMPU)和纤维素纳米晶须(CNW)组成的温度-水响应性纳米复合材料对棉织物进行处理,除了具有动态孔隙率的透气性外,还具有智能的折痕恢复/保持功能。模拟洗衣和干燥过程,在不同温度和相对湿度的空气/水中测定智能折痕恢复/保持功能,并在不同织物温度下进行透气性测试。此外,还评估了物理机械性能(重量、厚度、弯曲刚度和强度)和耐洗涤牢度。傅立叶变换红外光谱(FT-IR)和扫描电子显微镜(SEM)分析证实了SMPU-CNW纳米复合材料在织物上的存在。测试结果表明,经处理的棉织物不仅具有双重响应的形状记忆性能,提供了智能的透气性,而且还具有增强的机械性能的动态折痕恢复/保持性能。这种方法可以减少能源和聚合物的消耗,具有不熨烫的特性和处理程序,并且化学足迹低,从而有助于可持续发展的生态和经济方面。
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引用次数: 0
Influence of Knitting Structure and Metal Wire Amount on Electromagnetic Shielding Effectiveness of Knitted Fabrics 针织结构和金属丝用量对针织物电磁屏蔽性能的影响
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-10-13 DOI: 10.32710/tekstilvekonfeksiyon.987174
Serkan Tezel, Yasemin Kavuşturan, G. Vandenbosch, V. Volski
The aim of this study is to investigate the influence of knitting structure and metal wire amount on the electromagnetic shielding effectiveness (EMSE) of knitted fabrics comparatively. Single jersey, single pique, weft locknit, and cross miss fabrics involving stainless steel or copper wires were produced on a flat knitting machine. A free space measurement technique was used for the EMSE measurements in an anechoic chamber. The variance analysis results of the EMSE values reveal that the effect of knitting structure, metal wire type, metal wire amount, and incident wave frequency is highly significant. It was observed that fabrics with tuck and miss loop structures had higher EMSE values than single jersey fabrics. It was found that single pique fabrics had higher EMSE values than single jersey fabrics that contain twice as much metal wire. It indicates that changing the knitting structure is more effective than changing the metal wire amount.
本研究的目的是比较研究针织结构和金属丝用量对针织物电磁屏蔽效果的影响。在横机上生产了涉及不锈钢或铜线的单面针织物、单面凸纹织物、纬编织物和错纬织物。采用自由空间测量技术在消声室内进行EMSE测量。EMSE值的方差分析结果表明,编织结构、金属丝类型、金属丝数量和入射波频率的影响非常显著。观察到具有褶裥和漏圈结构的织物比单层针织物具有更高的EMSE值。研究发现,与含有两倍金属丝的单面针织物相比,单面凸纹织物具有更高的EMSE值。结果表明,改变编织结构比改变金属丝数量更有效。
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引用次数: 0
Silk Fibroin-Chitosan Based Phase Change Materials (PCMs): Microcapsule and Foam Structures 丝素-壳聚糖基相变材料:微胶囊和泡沫结构
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-10-13 DOI: 10.32710/tekstilvekonfeksiyon.1066814
Zulal Gunay, Ceren Nai̇r, O. Bayraktar
Phase change materials (PCMs) can store and release latent heat by making phase transitions between solid-solid or liquid-solid phases at specific temperature ranges. In the preparation of silk fibroin (SF) and chitosan (CHI) based phase change microcapsules and foam structures, the usage of virgin coconut oil (VCO) as a phase change agent was investigated, both forms were successfully prepared and characterized. Scanning Electron Microscope (SEM) and optical microscope with heating block analyzes were performed on microcapsules. SEM, Fourier-transform infrared spectroscopy, and differential scanning calorimeter analyzes were performed on foams. SF and CHI-based microcapsules had homogeneous size distribution and were thermally stable up to 60°C. Characteristic properties of the foam structures changed with the amounts of SF and CHI, and phase change occur at around 25°C, the melting temperature of VCO, resulting in energy absorption of 0.5287 W/g. Microcapsule and foam PCMs obtained can be used in different medical and thermoregulated textile applications.
相变材料(PCM)可以通过在特定温度范围内在固-固相或液-固相之间进行相变来储存和释放潜热。在制备基于丝素蛋白(SF)和壳聚糖(CHI)的相变微胶囊和泡沫结构的过程中,研究了使用初榨椰子油(VCO)作为相变剂,成功地制备并表征了这两种形式。对微胶囊进行了扫描电子显微镜(SEM)和光学显微镜加热块分析。对泡沫进行了扫描电镜、傅立叶变换红外光谱和差示扫描量热分析。SF和CHI基微胶囊具有均匀的尺寸分布,并且在高达60°C时热稳定。泡沫结构的特性随着SF和CHI的加入量而变化,在VCO的熔融温度25°C左右发生相变,导致能量吸收为0.5287W/g。获得的微胶囊和泡沫相变材料可用于不同的医疗和温度调节纺织品应用。
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引用次数: 0
Water Conscious Blue Jeans Washing Process: A Case Study of Turkey 节水牛仔裤洗涤过程:以土耳其为例
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-10-13 DOI: 10.32710/tekstilvekonfeksiyon.1086741
F. Nergi̇s, C. Candan, Duygu Boy, Berfin Müjde, Sena Nur Dursun
Washed denim garments represent a popular field of fashion design, and environmental effects of denim washing are being increasingly explored since the process has adverse impacts on the environment due to its chemical discharge and other pollutant emissions that affect water sup-plies. As one of the biggest suppliers of denim apparel manufacturing worldwide, Turkey has also faced problems of high water consumption and pollution. To reveal the pressure on the envi-ronment caused by the denim washing sub- sector in particular, the water related environmental negative impacts in the industry need to not only be quantified, but also reduced. Accordingly, the study was conducted to develop a sustainable washing process for blue jeans for a medium scaled, commercial denim apparel washing plant. The results showed that the sustainable washing approach displayed superior performance with 36% lower grey water footprint (GWF), lower environmental impact in all categories, 28% lower overall energy demand, 50% lower natural gas and 36% lower direct water resource consumption with similar garment quality and washing effect attained.
水洗牛仔服装是时尚设计的一个热门领域,水洗牛仔服装对环境的影响正在被越来越多地探索,因为这个过程对环境有不利的影响,因为它的化学排放和其他污染物的排放会影响供水。作为世界上最大的牛仔服装供应商之一,土耳其也面临着高用水量和高污染的问题。为了揭示牛仔洗涤子行业对环境造成的压力,不仅需要量化,而且需要减少行业中与水相关的环境负面影响。因此,本研究旨在为一家中型商业牛仔服装洗涤厂开发一种可持续的蓝色牛仔裤洗涤工艺。结果表明,可持续洗涤方法表现出优异的性能,在达到相似的服装质量和洗涤效果的情况下,可降低36%的灰水足迹(GWF),降低所有类别的环境影响,降低28%的总能源需求,减少50%的天然气和36%的直接水资源消耗。
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引用次数: 0
Production of Bacterial Cellulose Based Bio Nonwoven/ Nonwoven Composites for Medical Textile Applications 医用纺织品用细菌纤维素基生物非织造/非织造复合材料的生产
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-10-13 DOI: 10.32710/tekstilvekonfeksiyon.1094783
Nurhayat Kilinç, Dicle ÖZDEMİR KÜÇÜKÇAPRAZ
Bacterial cellulose (BC) is a popular biomaterial which is used in innovative research in many fields thanks to its unique properties. In this study, BC as bio nonwoven structures are produced in Kombucha culture using ‘acetobacter xylinum’ bacteria in a static culture setting. Bio nonwoven surfaces are produced with the sandwich composite model. They use 15-25-60% cotton/ viscose/ polypropylene nonwoven surface fabric and 80-20% polypropylene /viscose nonwoven surface fabric while creating bio nonwoven surfaces. Water retention, porosity, dust retention, FTIR (Fourier Transform Infrared Spectrophotometer), SEM (Scanning Electron Microscope), and TGA (Thermogravimetric Analysis) analysis of the obtained BC structures are investigated. As a result of the analysis, it is determined that the BC and BC composite structures, which have undergone hydrogen peroxide and sodium hydroxide applications, have properties that can be used for medical purposes.
细菌纤维素(BC)是一种受欢迎的生物材料,由于其独特的性能,在许多领域的创新研究中得到了应用。在这项研究中,BC作为生物无纺布结构是在康普茶培养基中使用“醋酸杆菌木”细菌在静态培养环境中生产的。采用三明治复合材料模型制备生物无纺布表面。他们使用15-25-60%的棉/粘胶/聚丙烯非织造表面织物和80-20%的聚丙烯/粘胶非织造表面织物来制造生物非织造表面。研究了所得BC结构的保水率、孔隙率、吸尘率、FTIR(傅里叶变换红外分光光度计)、SEM(扫描电子显微镜)和TGA(热重分析)分析。分析的结果确定,经过过氧化氢和氢氧化钠应用的BC和BC复合结构具有可用于医疗目的的性能。
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引用次数: 0
Balancing the shirt production line under different operational constraints using an integer programming model 利用整数规划模型平衡不同操作约束下的衬衫生产线
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-09-28 DOI: 10.32710/tekstilvekonfeksiyon.1020866
Seyda Topaloglu Yildiz, Gülseren Karabay
Efficient use of capacity is significant to enable apparel businesses to work cost-effectively and provide timely service to their customers. The increase in assembly-line efficiency is associated with lower operating costs. Therefore, the main purpose of balancing assembly lines is to manufacture products as profitable and as quickly as possible. In this study, we consider a single-model assembly line balancing problem with workforce and machine constraints in the sewing department of an apparel company. We develop an integer programming (IP) model to optimally balance the shirt production line, considering parallel machines in each stage of the line and various operational constraints such as cycle time and precedence constraints, task machine eligibility, the number of operators available. The IP model can either minimize the number of open workstations or both, minimize the number of open workstations and assign tasks in subassembly parts as close to each other as possible. The model has been run under various scenarios using LINGO 15.0 optimization software. Additionally, we have balanced the shirt production line using the Ranked Positional Weight Method (RPWM). The IP model outperforms the RPWM results across all scenarios and finds 33 stations and 86.8% efficiency compared to 38 stations and 75.4% balance efficiency with the RPWM.
产能的有效利用对于服装企业的成本效益和为客户提供及时的服务至关重要。装配线效率的提高与运营成本的降低有关。因此,平衡装配线的主要目的是尽可能快地制造有利可图的产品。本文研究了某服装公司缝制部门在劳动力和机器约束下的单模装配线平衡问题。我们开发了一个整数规划(IP)模型来优化平衡衬衫生产线,考虑生产线每个阶段的并行机器和各种操作约束,如周期时间和优先级约束,任务机器资格,可用的操作员数量。IP模型可以最小化开放工作站的数量,或者两者兼而有之,最小化开放工作站的数量,并在尽可能靠近彼此的子装配部件中分配任务。利用LINGO 15.0优化软件对模型进行了多种场景下的运行。此外,我们还使用排名位置权重法(RPWM)来平衡衬衫生产线。IP模型在所有情况下都优于RPWM结果,与RPWM的38个站点和75.4%的平衡效率相比,IP模型发现33个站点和86.8%的效率。
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引用次数: 0
Usage of 3D Printed Polylactic Acid as a Core Material in Forming of Carbon Fiber Fabric Composite 3D打印聚乳酸作为芯材在碳纤维织物复合材料成型中的应用
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-09-28 DOI: 10.32710/tekstilvekonfeksiyon.1056781
Onur Kaya, Ömer Yunus Gümüş, Israfil Küçük, S. Aslan
The weak bonds between the layers of a part produced by the Fused Deposition Modeling (FDM) method causes damage at an early stage. To overcome the strength problem, FDM parts are manufactured with engineering thermoplastics or reinforced with carbon/glass fiber. Although these studies provided partial improvement on the mechanical strength of the part, the bond strength between the layers was not significantly improved. In this study, we aimed to reduce the negative effect of the weakness in the interlayer bond strength on the strength of the final part. Therefore, a composite laminate was applied on a polylactic acid (PLA) core produced by the FDM method. Weight measurement, tensile test, three-point bending test and weight drop test were performed on the produced test samples. Tensile and bending test results indicates that the composite layer applied on the core produced by the FDM method has a positive effect on the mechanical strength and bending properties. It is concluded that the study will be a source for future research on moldless composite production.
熔融沉积建模(FDM)方法产生的零件层之间的弱键在早期阶段导致损伤。为了克服强度问题,FDM零件采用工程热塑性塑料制造或用碳/玻璃纤维增强。虽然这些研究对零件的机械强度有一定的提高,但层间的结合强度并没有明显的提高。在本研究中,我们的目的是减少层间结合强度的弱点对最终零件强度的负面影响。因此,将复合层压板应用于FDM法生产的聚乳酸(PLA)芯上。对生产的试样进行称重、拉伸试验、三点弯曲试验和失重试验。拉伸和弯曲试验结果表明,在FDM法生产的芯材上涂覆复合材料层对芯材的机械强度和弯曲性能都有积极的影响。研究结果为今后无模复合材料的研究提供了理论依据。
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引用次数: 0
Investigation of Performance Properties of Denim Fabrics Containing Cotton/Sustans® Blend Rotor Yarn 棉/苏斯坦®混纺纱牛仔布的性能研究
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-09-28 DOI: 10.32710/tekstilvekonfeksiyon.996502
Muhittin Özkan, P. Duru Baykal, İ. Özkan
It is common to use open-end rotor yarn in the production of denim fabric, which is preferred by people of all ages and social status due to its durability and comfort. Recently, the demand for stretch denim fabrics that can take the body's shape due to the elastic fibers in its structure has been increasing. However, producing elastane-containing yarns in the rotor spinning system is not as practical as ring spinning. For this reason, this study aimed to use the staple Sustans® fibers with high elasticity in the rotor spinning system together with cotton fibers and reflect the good elasticity and elongation properties of Sustans® fibers to the rotor yarns and denim fabrics. In the study, the staple Sustans® fibers based on PTT (Polytrimethylene Terephthalate) were spun with cotton fibers in the rotor spinning system. Then denim fabrics were produced using these yarns in the weft. Later, strength (breaking and tear), dimensional stability (dimensional change after washing, fabric elasticity and growth), abrasion resistance and pilling tests were applied to the produced denim fabrics. Thus, the effects of using Sustans® fibers on the strength, dimensional stability, abrasion and pilling properties of denim fabrics were analyzed. As a result of the study, the dimensional change and growth values after washing were developed by using Sustans®. Although good dimensional stability was observed in the samples, the degree of elasticity was lower than expected. The use of Sustans® at rates of 50% and above improved the pilling values of the fabrics. In addition, it has been determined that the use of Sustans® in terms of abrasion resistance has a more positive effect at the end of long wear periods.
在牛仔面料的生产中,普遍使用开端转子纱,因其耐用、舒适而受到各年龄层和社会地位人士的青睐。最近,因其结构中含有弹性纤维,可以适应人体形状的弹力牛仔布的需求量正在增加。然而,在转子纺纱系统中生产含弹性纤维的纱线不如环锭纺纱实用。因此,本研究旨在将高弹性短纤维Sustans®与棉纤维一起应用于转子纺纱系统中,将susans®纤维良好的弹性和伸长率体现在转子纱线和牛仔织物上。本研究以PTT(聚对苯二甲酸三甲酯)为原料,与棉纤维在转子纺丝系统中纺成短纤维susans®。然后在纬纱中使用这些纱线生产牛仔织物。随后对生产的牛仔织物进行了强度(断裂撕裂)、尺寸稳定性(洗涤后尺寸变化、织物弹性和生长)、耐磨性和起球性能测试。因此,分析了使用susans®纤维对牛仔布的强度、尺寸稳定性、耐磨性和起球性能的影响。研究的结果是,利用Sustans®开发了洗涤后的尺寸变化和生长值。虽然在样品中观察到良好的尺寸稳定性,但弹性程度低于预期。使用50%及以上的susans®可改善织物的起球值。此外,经确定,在长磨损期结束时,使用Sustans®在耐磨性方面具有更积极的效果。
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引用次数: 0
A Vibro-Haptics Smart Corset Trainer for Non-Ideal Sitting Posture 一种适用于非理想坐姿的充满活力的触觉智能Corset训练器
IF 0.6 4区 工程技术 Q4 MATERIALS SCIENCE, TEXTILES Pub Date : 2022-09-28 DOI: 10.32710/tekstilvekonfeksiyon.994444
Mehmet Özden, Eda Acar, H. Yildiz, Mücella Güner, M. Pekedis
This study aimed to develop a vibro-haptics feedback based smart corset to stimulate humans to be in ideal posture by monitoring the spline in thoracic vertebrae of T5-T12 levels, and provide a vibro-tactile stimuli to human's skin at lumbar L3 level. A corset contains a microcomputer, sensors and an actuator was implemented on 12 participants for 2 cases to determine its efficiency. In the first case, tactile stimuli was not provided to the participants, while in the second case tactile stimuli was ensured. The results showed once the vibro-tactile stimuli was represented to the participants, their posture regime improved significantly with a value of 53.13±23.14 %. Moreover, it was also observed that their non-ideal postural duration significantly decreased. These results suggest that the corset provides vibro-tactile feedback that encourage humans in seated posture to beneficial postural habits while using computers.
本研究旨在开发一种基于振动触觉反馈的智能紧身胸衣,通过监测T5-T12级胸椎的样条来刺激人类处于理想姿势,并在L3级腰椎为人类皮肤提供振动触觉刺激。一个包含微型计算机、传感器和致动器的紧身胸衣在12名参与者身上实施了2个案例,以确定其效率。在第一种情况下,没有向参与者提供触觉刺激,而在第二种情况下确保了触觉刺激。结果表明,一旦向参与者提供振动触觉刺激,他们的姿势状态就会显著改善,其值为53.13±23.14%。此外,还观察到它们的非理想姿势持续时间显著缩短。这些结果表明,紧身胸衣提供了振动触觉反馈,鼓励坐着的人在使用电脑时养成有益的姿势习惯。
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引用次数: 0
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