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Causes of back-trap mottle in lithographic offset prints on coated papers 铜版纸平版胶印后陷斑纹的成因
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2016-03-01 DOI: 10.32964/TJ15.2.91
G. Engström
Back-trap mottle is a common and serious print quality problem in lithographic offset printing of coated papers. It is caused by nonuniform ink retransfer from an already printed surface when it passes through a subsequent printing nip with the print in contact with the rubber blanket in that nip. A nonuniform surface porosity gives rise to mottle. A key parameter in mottling contexts is the coating mass distribution, which must be uniform. Good relationships between mottle and mass distribution have also been reported; the mottle pattern coincides with that of the coating mass distribution. High blade pressures, compressible base papers, and high water pick-up between application and metering, which plasticizes the paper, yield uniform mass distributions, but these parameters might have a detrimental effect on the runnability in blade coating in terms of web breaks. The general opinion has been that nonuniform surface porosity is caused by binder migration and enrichment of binder in the coating surface, more in the high coat weight areas and less in the low coat weight areas. Recent research has suggested that a more probable mechanism is depletion of binder in the coating surface. Nonuniform shrinkage of the pigment matrix (filter cake) formed during the consolidation between the first critical concentration (FCC) and the second critical concentration (SCC) is another possible mechanism. Relevant relaxation times for latex and the time scales for consolidation show that the high coat weight areas shrink more than the low coat weight areas in the coating layer. A recent pilot-scale experiment has shown that the drying strategy did not affect the differences in shrinkage between high and low coat weight areas. The drying strategy has a pronounced impact on mottle. A high evaporation rate at the beginning of the evaporation results in less mottle than a low evaporation rate. The least mottle is obtained if the drying is performed with a gap in the course of evaporation between the FCC and the SCC.
背陷斑纹是铜版纸平版胶印中常见而严重的印刷质量问题。这是由于油墨从已经印刷的表面不均匀地再转移,当它通过一个后续的印刷压痕时,印品与压痕中的橡皮布接触。不均匀的表面孔隙率会产生斑驳。在斑驳环境中,涂层质量分布是一个关键参数,它必须均匀。斑驳和质量分布之间也有良好的关系;斑驳图案与镀层质量分布相吻合。高叶片压力、可压缩的原纸以及在涂布和计量之间的高吸水率会使纸张塑化,从而产生均匀的质量分布,但这些参数可能会对叶片涂布的可操作性产生不利影响。一般认为,不均匀的表面孔隙是由粘结剂迁移和粘结剂在涂层表面的富集引起的,在涂层重高的区域较多,在涂层重低的区域较少。最近的研究表明,一种更可能的机制是涂层表面粘合剂的耗竭。在第一临界浓度(FCC)和第二临界浓度(SCC)之间的固结过程中形成的颜料基体(滤饼)的不均匀收缩是另一种可能的机制。胶乳的相关松弛时间和固结时间尺度表明,涂层中高涂层重量区域比低涂层重量区域收缩更大。最近的一项中试试验表明,干燥策略不会影响高和低涂层重量区域之间的收缩差异。干燥策略对斑驳有明显的影响。在蒸发开始时,高蒸发速率比低蒸发速率产生的斑驳少。如果在FCC和SCC之间的蒸发过程中有间隙进行干燥,则获得最少的斑驳。
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引用次数: 5
Biochemical methane potential of kraft bleaching effluent and codigestion with other in-mill streams 硫酸盐漂白废水的生化甲烷势及其与其他厂内废水的共溶
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2016-02-01 DOI: 10.32964/TJ15.2.80
T. Fitamo, O. Dahl, E. Master, T. Meyer
A biochemical methane potential assay was conducted to investigate the anaerobic digestibility of bleaching effluent from hardwood kraft pulping and the potential of codigestion with other effluents from an integrated pulp and paper mill. Four in-mill streams were tested individually and in combination: total bleaching effluent, alkaline bleaching effluent, kraft evaporator condensate, and chemithermomechanical pulping effluent. The total bleaching effluent, consisting of the chlorine dioxide bleaching and alkaline bleaching effluents, exhibited the highest potential for organic matter degradation and methane generation. Chemical oxygen demand (COD) removal ranged from 57%-76%, and methane generation was 220-280 mL/g COD contained in the wastewater, depending on the degree of dilution. When codigestion was tested, the composite consisting of total bleaching effluent, chemithermomechanical pulping effluent, and kraft condensate was most efficient in terms of COD removal (51%) and methane generation (200 mL/g COD contained in the wastewater). The total bleaching effluent is the largest contributor to the overall amount of wastewater at this mill; it contains relatively low concentrations of anaerobic inhibitors such as adsorbable organic halogens (36 mg/L), total sulfur (170 mg/L), and resin and fatty acids (3.2 mg/L). Therefore, the total bleaching effluent from hardwood kraft pulping may be considered for full-scale anaerobic wastewater treatment, either as a singular stream or as part of a composite stream including other in-mill effluents.
通过生化甲烷电位测定,研究了硬木硫酸盐制浆漂白废水的厌氧消化率以及与纸浆造纸厂其他废水共消化的潜力。对四种厂内废水进行了单独和组合测试:总漂白废水、碱性漂白废水、硫酸盐蒸发器冷凝水和化学热力制浆废水。由二氧化氯漂白剂和碱性漂白剂组成的总漂白剂出水对有机物的降解和甲烷的生成潜力最大。化学需氧量(COD)去除率为57% ~ 76%,甲烷产生量为220 ~ 280 mL/g,取决于稀释程度。共消化试验表明,由总漂白出水、化学热力制浆出水和硫酸盐凝析液组成的复合液在COD去除率(51%)和甲烷生成(废水中COD含量为200 mL/g)方面效率最高。漂白废水总量是该工厂废水总量的最大贡献者;它含有相对低浓度的厌氧抑制剂,如可吸附的有机卤素(36 mg/L)、总硫(170 mg/L)、树脂和脂肪酸(3.2 mg/L)。因此,硬木硫酸盐制浆的全部漂白废水可考虑用于全面厌氧废水处理,要么作为单一流,要么作为包括其他厂内废水的复合流的一部分。
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引用次数: 2
Reconciling material balances with laboratory test results: The case of the inorganic-to-organic ratio in black liquor 调和物质平衡与实验室测试结果:黑液中无机与有机比例的案例
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-10-01 DOI: 10.32964/tj14.9.593
J. D. Andrews, E. G. Alexander, P. Hart
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引用次数: 1
Eucalyptus fiber modification using dielectric-barrier discharge 桉树纤维介质阻挡放电改性
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-10-01 DOI: 10.32964/tj14.9.585
C. M. Jardim, R. C. Oliveira, J. Hsieh, A. Ragauskas, T. Elder
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引用次数: 1
Lessons learned: Designing the forest biorefinery 经验教训:设计森林生物精炼厂
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-10-01 DOI: 10.32964/tj14.9.609
F. Clerc, V. Chambost, P. Stuart
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引用次数: 1
Surface energy of cellulosic materials: The effect of particle morphology, particle size, and hydroxyl number 纤维素材料的表面能:颗粒形态、颗粒大小和羟基数的影响
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-10-01 DOI: 10.32964/tj14.9.565
Yucheng Peng, D. Gardner
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引用次数: 3
Rheology of pulp suspensions of bleached sugarcane bagasse: Effect of consistency and temperature 漂白甘蔗渣纸浆悬浮液的流变性:浓度和温度的影响
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-10-01 DOI: 10.32964/tj14.9.601
Jorge H. Sánchez, German C. Quintana, Mery E. Fajardo
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引用次数: 5
Case studies on sugar production from underutilized woody biomass using sulfite chemistry 利用亚硫酸盐化学从未充分利用的木质生物质中制糖的案例研究
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-10-01 DOI: 10.32964/TJ14.9.577
J. Zhu, M. S. Chandra, R. Gleisner, William Gilles, Johnway Gao, G. Marrs, Dwight Anderson, J. Sessions
We examined two case studies to demonstrate the advantages of sulfite chemistry for pretreating underutilized woody biomass to produce sugars through enzymatic saccharification. In the first case study, we evaluated knot rejects from a magnesium-basedsulfite mill for direct enzymatic sugar production.We found that the sulfite mill rejects are an excellent feedstock for sugar production. In the second study, we presented SPORL (sulfite pretreatment to overcome the recalcitrance of lignocelluloses),a sulfite pretreatment process based on modified sulfite pulping for robust bioconversion of softwood forest residues. Sulfite pulping technology is well developed, with proven commercial scalability, and sulfite pretreatment is a strong contender for commercial adoption. woody biomass through enzymatic saccharification. Application: Mills can consider sulfite chemistry, which has the advantage of high-yield sugar production from roducing sugars from underutilized woody biomass for pretreating woody biomass for sugar production using Pcan be a potential revenue stream for pulp mills enzymes. Unlike pulping, where the goal is to achieve without competing with feedstock for pulp production. as much as delignification as possible while preserving To efficiently release sugar from woody biomass through hemicelluloses, pretreating biomass for sugar production enzymatic saccharification, a pretreatment step is does not need to achieve complete delignification required to remove the strong recalcitrance of wood but requires significant dissolution of hemicelluloses polymer matrix to biological deconstruction [1]. Several [8] to produce a porous substrate to improve cellulose chemical-including pulping processes have been studied accessibility to cellulase. The dissolution of hemicelluloses for pretreating woody biomass [2-6]. However, limited can also fractionate hemicelluloses into the form of successes were achieved in terms of good sugar yield. monomeric sugars, which is very desirable for biomass Sulfite chemistry has several unique characteristics that biorefining. The ability of delignification by sulfite under are considered disadvantages for pulping; for example, acidic conditions can facilitate hemicellulose dissolution at deploymerization of hemicelluloses often results in pulps high temperatures to reduce reaction time while partially with low strength and yield [7]. Furthermore, acidic or solubilizing and sulfonating lignin. Table I lists the utility bisulfite pulping requires low temperature and prolonged of the characteristics of sulfite chemistry for enzymatic time for delignification to avoid lignin condensation at saccharification of woody biomass by comparing with low pH. However, these disadvantages can be beneficial their effects on wood pulping [9-13]. SEPTEMBER 2015 I VOL. 14 NO. 9 I TAPPI JOURNAL 577 9 We have demonstrated the robust performance of sulfite pretreatment to overcome the recalcitrance of lignocelluloses (SPORL), based on mod
我们研究了两个案例研究,以证明亚硫酸盐化学在预处理未充分利用的木质生物质通过酶糖化生产糖方面的优势。在第一个案例研究中,我们评估了镁基亚硫酸盐厂用于直接酶促糖生产的结渣。我们发现亚硫酸盐废渣是一种优良的制糖原料。在第二项研究中,我们提出了SPORL(亚硫酸盐预处理以克服木质纤维素的顽固性),这是一种基于改性亚硫酸盐纸浆的亚硫酸盐预处理工艺,用于软木林残留物的强大生物转化。亚硫酸盐制浆技术发展良好,具有成熟的商业可扩展性,亚硫酸盐预处理是商业应用的有力竞争者。通过酶糖化的木质生物质。应用:工厂可以考虑亚硫酸盐化学,它的优点是通过从未充分利用的木质生物质中生产糖来高产糖,因为使用Pcan预处理木质生物质用于制糖是纸浆工厂酶的潜在收入来源。与纸浆不同,纸浆的目标是在不与原料竞争的情况下实现纸浆生产。为了通过半纤维素有效地从木质生物质中释放糖,预处理生物质用于制糖的酶解糖化,预处理步骤不需要达到去除木材强顽固性所需的完全脱木质素,而是需要大量溶解半纤维素聚合物基质进行生物解构。研究了几种制备多孔底物以改善纤维素化学制浆过程的方法,包括纤维素酶的可及性。半纤维素的溶解预处理木质生物质[2-6]。然而,有限的半纤维素也可以分馏成成功的形式,在良好的糖产量方面取得了成功。亚硫酸盐化学中非常理想的单体糖具有几个独特的特点,可以进行生物精制。亚硫酸盐脱木质素的能力被认为是制浆的缺点;例如,酸性条件可以促进半纤维素的溶解,在半纤维素的展开过程中,通常会导致纸浆温度升高,以减少反应时间,而部分纸浆强度低,收率低。此外,酸性或增溶磺化木质素。表1列出了亚硫酸盐制浆的效用,与低ph相比,亚硫酸盐制浆需要较低的温度和较长的亚硫酸盐化学特性来进行脱木质素的酶促时间,以避免木质生物质糖化时木质素的缩聚。然而,这些缺点对木材制浆的影响是有益的[9-13]。2015年9月I卷14期我们已经证明了亚硫酸盐预处理在克服木质纤维素(SPORL)的顽固性方面的强大性能,基于改性亚硫酸盐制浆,从各种木材(包括杂交杨树和软木)中生产乙醇[9,14-17]。所有这些研究都使用纸浆厂的木屑(即与木材和纤维产品竞争的原料)。在这项研究中,我们将展示亚硫酸盐化学对两种未充分利用的原料的高产糖生产,亚硫酸盐厂废渣和道格拉斯冷杉采伐森林残留物。案例研究1是利用亚硫酸镁纸浆厂废渣生产葡萄糖的研究,案例研究2是利用SPORL利用道格拉斯冷杉采伐林渣生产高滴度糖的研究。一些研究表明,亚硫酸盐磨渣对制糖具有高度可消化性[18-20]。与以往研究的硫酸铵制浆不同,亚硫酸镁制浆废渣的主要特征是针叶木材的亚硫酸盐废渣。金属碱可能会影响糖生产酶的活性,这是值得研究的。在美国,针叶林残留物大量可用,但由于木质素含量高,对酶糖化具有很强的抗性。很少有研究报道软木林残渣制糖。我们以前的研究是在实验室规模150 g (od)森林残留物[21]进行的。我们将在中试规模上演示亚硫酸盐预处理,并使用根据纸浆厂实践制备的亚硫酸盐溶液;即将二氧化硫(SO2)冒泡到氢氧化物溶液中,而不是使用商业亚硫酸钠和硫酸来调节pH值,我们之前的研究都有报道[9,14-17,21]。鉴于亚硫酸盐制浆技术的成熟,本研究具有重要的现实意义,特别是考虑到硫酸盐纸浆厂的染色制糖以回收化学物质以及利用纸浆厂未充分利用的木质生物质。 我们研究了两个案例研究,以证明亚硫酸盐化学在预处理未充分利用的木质生物质通过酶糖化生产糖方面的优势。在第一个案例研究中,我们评估了镁基亚硫酸盐厂用于直接酶促糖生产的结渣。我们发现亚硫酸盐废渣是一种优良的制糖原料。在第二项研究中,我们提出了SPORL(亚硫酸盐预处理以克服木质纤维素的顽固性),这是一种基于改性亚硫酸盐纸浆的亚硫酸盐预处理工艺,用于软木林残留物的强大生物转化。亚硫酸盐制浆技术发展良好,具有成熟的商业可扩展性,亚硫酸盐预处理是商业应用的有力竞争者。通过酶糖化的木质生物质。应用:工厂可以考虑亚硫酸盐化学,它的优点是通过从未充分利用的木质生物质中生产糖来高产糖,因为使用Pcan预处理木质生物质用于制糖是纸浆工厂酶的潜在收入来源。与纸浆不同,纸浆的目标是在不与原料竞争的情况下实现纸浆生产。为了通过半纤维素有效地从木质生物质中释放糖,预处理生物质用于制糖的酶解糖化,预处理步骤不需要达到去除木材强顽固性所需的完全脱木质素,而是需要大量溶解半纤维素聚合物基质进行生物解构。研究了几种制备多孔底物以改善纤维素化学制浆过程的方法,包括纤维素酶的可及性。半纤维素的溶解预处理木质生物质[2-6]。然而,有限的半纤维素也可以分馏成成功的形式,在良好的糖产量方面取得了成功。亚硫酸盐化学中非常理想的单体糖具有几个独特的特点,可以进行生物精制。亚硫酸盐脱木质素的能力被认为是制浆的缺点;例如,酸性条件可以促进半纤维素的溶解,在半纤维素的展开过程中,通常会导致纸浆温度升高,以减少反应时间,而部分纸浆强度低,收率低。此外,酸性或增溶磺化木质素。表1列出了亚硫酸盐制浆的效用,与低ph相比,亚硫酸盐制浆需要较低的温度和较长的亚硫酸盐化学特性来进行脱木质素的酶促时间,以避免木质生物质糖化时木质素的缩聚。然而,这些缺点对木材制浆的影响是有益的[9-13]。2015年9月I卷14期我们已经证明了亚硫酸盐预处理在克服木质纤维素(SPORL)的顽固性方面的强大性能,基于改性亚硫酸盐制浆,从各种木材(包括杂交杨树和软木)中生产乙醇[9,14-17]。所有这些研究都使用纸浆厂的木屑(即与木材和纤维产品竞争的原料)。在这项研究中,我们将展示亚硫酸盐化学对两种未充分利用的原料的高产糖生产,亚硫酸盐厂废渣和道格拉斯冷杉采伐森林残留物。案例研究1是利用亚硫酸镁纸浆厂废渣生产葡萄糖的研究,案例研究2是利用SPORL利用道格拉斯冷杉采伐林渣生产高滴度糖的研究。一些研究表明,亚硫酸盐磨渣对制糖具有高度可消化性[18-20]。与以往研究的硫酸铵制浆不同,亚硫酸镁制浆废渣的主要特征是针叶木材的亚硫酸盐废渣。金属碱可能会影响糖生产酶的活性,这是值得研究的。在美国,针叶林残留物大量可用,但由于木质素含量高,对酶糖化具有很强的抗性。很少有研究报道软木林残渣制糖。我们以前的研究是在实验室规模150 g (od)森林残留物[21]进行的。我们将在中试规模上演示亚硫酸盐预处理,并使用根据纸浆厂实践制备的亚硫酸盐溶液;即将二氧化硫(SO2)冒泡到氢氧化物溶液中,而不是使用商业亚硫酸钠和硫酸来调节pH值,我们之前的研究都有报道[9,14-17,21]。鉴于亚硫酸盐制浆技术的成熟,本研究具有重要的现实意义,特别是考虑到硫酸盐纸浆厂的染色制糖以回收化学物质以及利用纸浆厂未充分利用的木质生物质。 材料和方法案例研究1:亚硫酸盐磨废渣亚硫酸盐磨废渣来自Cosmo特种纤维公司(cosmopolitan, WA, USA)。该工厂采用亚硫酸镁和镁回收技术,以软木为原料生产高档溶解纸浆。废品为未漂白的废品结,典型粒径为2英寸。收集的次品含水量约为70%,并被运往美国威斯康星州麦迪逊市的美国农业部林业局林产品实验室(FPL)。由于高含水率(与两个亚硫酸盐工厂的私人通信),在工厂燃烧这些废渣不会产生太多热量。然后,将收到的次品直接在12英寸的钻头中进行圆盘铣削。实验室盘式
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引用次数: 7
The influence of strain rate and pulp properties on the stress-strain curve and relaxation rate of wet paper 应变速率和纸浆性质对湿纸应力-应变曲线和松弛速率的影响
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-09-01 DOI: 10.32964/TJ14.8.515
Jarmo Kouko, E. Retulainen
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引用次数: 4
New challenges regarding nonprocess elements in the liquor and lime cycle 关于白酒和石灰循环中非工艺元素的新挑战
IF 0.6 4区 农林科学 Q3 Engineering Pub Date : 2015-08-01 DOI: 10.32964/tj14.7.421
M. Bialik, A. Jensen, Mikael Ahlroth
Optimal performance of the green liquor plant, recausticizing plant, and lime cycle is vital for adequate white liquor availability and quality as well as for a mill's energy efficiency. Recently, ...
绿色白酒厂、再焙化厂和石灰循环的最佳性能对于充足的白酒供应和质量以及工厂的能源效率至关重要。最近,…
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引用次数: 2
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Tappi Journal
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